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HIGH FREQUENCY
INDUCTION HEATER
This manual should be made available to all users of this equipment. For best results, and for maximum durability of the
equipment, carefully read and follow all instructions. Failure to do so can lead to serious injury or catastrophic damage to
the user, machine, supplies, or surrounding areas. All safety suggestions must be followed closely, and extreme
precaution must be taken to assure proper use of the equipment by only qualified personnel who have read this guide.
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Table of Contents
Related Manuals for U.S. Solid USS-HFIH00001
Summary of Contents for U.S. Solid USS-HFIH00001
- Page 1 HIGH FREQUENCY INDUCTION HEATER This manual should be made available to all users of this equipment. For best results, and for maximum durability of the equipment, carefully read and follow all instructions. Failure to do so can lead to serious injury or catastrophic damage to the user, machine, supplies, or surrounding areas.
- Page 2 Contents GETTING STARTED SAFETY NOTES III. SETTING UP THE MACHINE BACK OF THE MACHINE DIAGRAM FRONT PANEL DIAGRAM OPERATING THE MACHINE VII. MANUAL MODE VIII. AUTOMATIC MODE OTHER FACTORS POTENTIAL APPLICATIONS TROUBLESHOOTING XII. SPECIFICATIONS XIII. PARTS LIST For questions please contact the US Distributor for this item US Distributor: 1-800-209-4177...
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Page 3: Getting Started
I. Getting Started Hello new induction heater user! Thank you for choosing our induction heater. For smooth and safe operations, please read and understand this manual. The operation and maintenance information listed within has been updated as of its printing. In light of the ever-changing nature of technology, the company reserves the right to modify specifications or procedures for this wire stripper without notice. -
Page 4: Safety Notes
II. Safety Notes • Always make sure the machine is grounded. • Check that the coil is properly fitted with a cover to limit sparks and the risk of fire. • Do not have any metal on your person when operating this machine. This metal can heat up if exposed to the coil, and could lead to serious injury in the user. -
Page 5: Setting Up The Machine
III. Setting Up the Machine When first opening the induction heating machine, be very careful remov- ing the machine from the box. It is a heavy piece of equipment. The ma- chine comes with one assembled coil, and one piece of copper tubing for making your own coil. - Page 6 IV. Back of the Machine Diagram Here is a view of the back of the machine. Notice where the water inlet and water outlet spots are. These may be slightly different based on the model of your machine. Also note the ground wire screw, which is towards the bottom of your machine.
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Page 7: Front Panel Diagram
V. Front Panel Diagram Here is a view of the display panel for the machine. Take special notice of the Warning Lights. These lights indicate a problem, and the machine will not work if they are lit up. They correspond to issues with power, current, temperature, and water pressure. -
Page 8: Operating The Machine
VI. Operating the Machine General Operation The induction heater can be run using either Manual mode or Automatic mode. When in automatic mode, simply press the start button to begin the preset programming. When in manual mode, the machine will run when the pedal is pressed. -
Page 9: Manual Mode
VII. Manual Mode When in manual mode, the foot pedal controls the current to the coil. Adjust the Heat Power Adjustment Knob to the desired level, and press the pedal to energize the coil. Simply insert your workpiece into the coil to begin heating. -
Page 10: Potential Applications
X. Potential Applications Application Type Notes Welding If induction welding non-metallic workpieces, will need to embed in metal or use metal coating for proper heating. Brazing Be sure to use flux to protect the surfaces being brazed. Using Automatic mode is particularly helpful for brazing, as it allows for two different currents: the heating current, and then the retention... -
Page 11: Troubleshooting
XI. Troubleshooting Problem: The machine will not power on. Causes: • The circuit breaker is tripped. • The fuse is blown. • The connections between the power supply and the machine are loose. • The outlet does not have power. Solutions: •... - Page 12 Problem: Phase fail light comes on. Cause: • Lack of 3 phases supply in 3 phase models (00005 and 00008) Solution: • Make sure 3 phase voltage is hooked up to the machine. Problem: Over temperature light comes on. Cause: •...
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Page 13: Specifications
XII. Specifications Model USS- HFIH00001 HFIH00005 HFIH00008 Maximum Out- 15kW 30kW 40kW put Power Input Voltage 110/220V 480V (3 Phase) 480V (3 Phase) Fluctuating Fre- 30-80kHz 30-80kHz 30-80kHz quency Output 200-600A 400-1500A 400-1800A Current Water Temperature 40° C 40° C 40°... - Page 14 XIII. Parts List Upon receipt of this machine, please take out and verify the presence of all of the following parts: Basic Parts Quantity Induction Heating Machine Copper Coil Instruction Manual Copper Tubing to construct 1 (~5 ft in length) your own Coil Hose 1 (~32 feet in length)
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