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movomech Mechspace Pro 150 Original Instructions Manual

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Mechspace Pro
150
EN
Original instructions
2016-01-01

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Summary of Contents for movomech Mechspace Pro 150

  • Page 1 Mechspace Pro Original instructions 2016-01-01...

  • Page 3: Table Of Contents

    The customer is reminded that in the purchase of Movomech’s products for application on the job or elsewhere, there is supplementary, current information that could not be included in the catalogue in terms of recommendations on each product’s suitability regarding different combinations of Movomech’s comprehensive product line.

  • Page 4: Safety

    1. Safety Movomech’s equipment is manufactured in accordance with the latest technological advances, and according to the latest applicable European standards and directions. The aim of this documentation is to provide the user with practical instructions for safe operation and simple maintenance of the equipment.
  • Page 5 The fundamental responsibility for these changes lies with the user. If operational and personal safety, an emergency situation exists, repair in doubt, contact Movomech for written approval of the actions prior or maintenance is being carried out, damage is noticed or at the to implementation.

  • Page 6: Technical Data

    Flexible and ergonomic Several pneumatic versions and options Mechspace Pro 150 is pneumatic moment absorbing lifter that is easy Mechlift Pro 150 can be pilot controlled for handling various loads, or be to manoever and provides ergonomic freedom of movement within a equipped with a balancing function for one or more loads up to 150 kg.

  • Page 7: Load Diagram

    Must not be dépasser! exceeded! Mechspace Pro 150/150P can operate with loads within the shaded diagram area. Max torque at tool adapter is 1500 Nm. Max load at the tool adapter is a total of 150 kg (includes tool arm, gripper tool, handled object, etc).

  • Page 8: Sub-Assemblies

    8 \ Mechspace Pro 150 Doc 2016-01-01 \ Sub-assemblies 3. Sub-assemblies 3.1 Cross units 740700 Mechspace Pro 150 base model Article nr. Designation Quantity 741895 Swivel ring 742398 Main body assembly 731346 Cross unit, steel c/c 1000 740764 Stroke limiter...
  • Page 9 740700 Mechspace Pro 150 base model Article nr. Designation Quantity 730449 Rubber damper 731316 Clamp 45x25x20 M8 731317 Clamp 45x25x20 D=8.5 730308 Washer BRB 8.4x16x1.5 731322 Screw M6S M8x90, half thread 742371 Adapter shaft 730243 Locking nut M12 42 41...
  • Page 10 10 \ Mechspace Pro 150 Doc 2016-01-01 \ Sub-assemblies 740754 Manipulator arm assembly Article nr. Designation Quantity 740787 Manipulator arm, painted 740744 Tool adapter 740782 Pull rod, L=1600 740760 Ball bearing 738962 Needle bearing 731649 Retaining ring Ø20 739067 Clamping element...
  • Page 11 740744 Tool adapter Article nr. Designation Quantity 740745 Housing 740746 Main shaft 738962 Needle bearing 739069 Needle bearing 740752 Ball bearing 739059 Rubber damper 30/16x28 739072 Screw MP6SS M6x12 730727 Screw MC6S M8x25 740748 Shaft for damper 740749 Sleeve 740750 Shaft nut KM 14 740751 Locking washer MB 14...
  • Page 12 12 \ Mechspace Pro 150 Doc 2016-01-01 \ Sub-assemblies 740770 Bracket Article nr. Designation Quantity 740789 Bracket, painted 740772 Shaft 740771 Plate 740773 Washer 730484 Screw M6S M12x20, full thread R: spare part S: wear part 740770...
  • Page 13 740737 Cylinder unit Article nr. Designation Quantity 740736 Pneumatic cylinder Ø125-250 739816 Piloted non-return valve 1/2” 740375 Silencer 1/2” 739069 Needle bearing 740742 Linear bearing 738361 Rod end 738365 Sleeve 30/26x36 730219 Screw M6SZ M8x20 739236 Screw plug G1/2 731542 Washer 6,4x22x4 732898 Screw MC6S M12x30...
  • Page 14 14 \ Mechspace Pro 150 Doc 2016-01-01 \ Sub-assemblies 740782 Pull rod, L=1600 Article nr. Designation Quantity 739088 Rod end, RH thread 739089 Nut ML6M M20x1.5, LH thread 739091 Nut ML6M M20x1.5, RH thread 739092 Rod end, LH thread 740759...
  • Page 15 740764 Stroke limiter Article nr. Designation Quantity 740768 Round bar 739094 Rubber damper 25/12x40 732970 Adjustable stop 732605 Rod end 730351 Screw MC6S M12x50 730336 Washer SRKB 12.5x35x3 730266 Screw MC6S M6x16 730243 Locking nut M12 730222 Thin nut M12 738116 Washer SBRB 13x24x7 730244...

  • Page 16: Suspensions

    16 \ Mechspace Pro 150 Doc 2016-01-01 \ Sub-assemblies 3.2 Suspensions 73383x Pendulum PH 50   12,5 (2x) Suspension 733835 733837 1600 ØA 16,5 20,5 Fits trolley AHB1.1-2 AHB3 Weight/pc 733835 Posit 74xxxx Suspension PH 90-210   12,5...
  • Page 17 74xxxx Pendulum 4x PH 250-370 Article nr. Designation Quantity Pendulum 90-490 D=ØA L=L1 Cross brace c/c=L2 Threaded bar M12 L=L3 730255 Screw M6S M12x30, full thread 730726 Nut M6M M12 730244 Washer BRB 13x24x2 730484 Screw M6S M12x20, full thread 732267 Cable protection hose L=L3 732504...

  • Page 18: Accessories

    18 \ Mechspace Pro 150 Doc 2016-01-01 \ Accessories 4. Accessories 4.1 Rotation brakes 740755 Front brake Article nr. Designation Quantity 731494 Brake unit 740757 Brake drum 740732 Brake bracket 740756 Clamping element 740168 Sleeve 20/9x8 742152 Retaining ring Ø35...
  • Page 19 742708 Brake unit Article nr. Designation Quantity 742709 Brake caliper, sub-assy 730727 Screw MC6S M8x25 732373 Push-in L-fitting M5-4 735501 Screw MC6S M6x70 741361 Push-in T fitting M5-4 741898 Shim washer 730273 Locking nut M6 Brake unit 742708 Weight elmechlift-monterad broms R: spare part S: wear part...

  • Page 20: Manual Pressure Release

    20 \ Mechspace Pro 150 Doc 2016-01-01 \ Accessories 4.2 Manual pressure release 741803 Manual pressure release kit Article nr. Designation Quantity 741806 Protection plate 741804 Cover 741807 Speed control valve with pressure release 734715 Plug 1/8”, hex socket 735595 Screw MC6S M4x25 •...

  • Page 21: Pneumatic Configurations

    5. Pneumatic configurations Overview Pneumatics: 2-weight ....................22 Pneumatics: 2-weight automotive ................24 Pneumatics: 2-weight with slow speed function ............26 Pneumatics: 2-weight automotive with slow speed function ........28 Pneumatics: 3-weight ....................30 Pneumatics: 3-weight automotive ................32 Pneumatics: 3-weight with slow speed function ............34 Pneumatics: 3-weight automotive with slow speed function ........

  • Page 22: Pneumatics: 2-Weight

    22 \ Mechspace Pro 150 Doc 2016-01-01 \ Pneumatic configurations 5.1 Pneumatics: 2-weight 741370 2-weight 741370 Article nr. Designation Quantity 741324 Pneumatic cabinet 740796 Filter 730499 Safety strap Ø90 741367 2-weight, pre-mounted 741367 2-weight, pre-mounted Article nr. Designation Quantity 741365...
  • Page 23 Non-return valve Lyftcylinder, enkelv. Lifting cylinder, s. act. Hubzylinder, einfachw. Vérin de levage, à s. eff. Lifting cylinder, single acting Position Designation / Function Precision regulator / Main regulator Precision regulator / Without load Precision regulator / With load 150 kg Non-return valve Lifting cylinder, single acting Slow speed function...

  • Page 24: Pneumatics: 2-Weight Automotive

    24 \ Mechspace Pro 150 Doc 2016-01-01 \ Pneumatic configurations 5.2 Pneumatics: 2-weight automotive 741371 2-weight AM 741371 Article nr. Designation Quantity 741324 Pneumatic cabinet 740796 Filter 730499 Safety strap Ø90 741367 2-weight, pre-mounted 741343 Automotive 2-weight 741367 2-weight, pre-mounted Article nr.
  • Page 25 Non-return valve Lifting cylinder, single acting Position 150 kg Non-return valve Lifting cylinder, single acting Slow speed function Air supply for gripper Load switch load 0 Load switch load 1 Load switch load 2 Load 0 active Signal for rotary brake Single-acting rotation brake •...

  • Page 26: Pneumatics: 2-Weight With Slow Speed Function

    26 \ Mechspace Pro 150 Doc 2016-01-01 \ Pneumatic configurations 5.3 Pneumatics: 2-weight with slow speed function 741372 2-weight slow speed function 741372 Article nr. Designation Quantity 741324 Pneumatic cabinet 740796 Filter 730499 Safety strap Ø90 741367 2-weight, pre-mounted 741383...
  • Page 27 Non-return valve Lifting cylinder, single acting Position Designation / Function Precision regulator / Main regulator Precision regulator / Without load Precision regulator / With load 3/2 valve / Slow speed function 150 kg Non-return valve Lifting cylinder, single acting Slow speed function Air supply for gripper Load switch load 0 Load switch load 1...

  • Page 28: Pneumatics: 2-Weight Automotive With Slow Speed Function

    28 \ Mechspace Pro 150 Doc 2016-01-01 \ Pneumatic configurations 5.4 Pneumatics: 2-weight automotive with slow speed function 741373 2-weight AM slow speed function 741373 Article nr. Designation Quantity 741324 Pneumatic cabinet 740796 Filter 730499 Safety strap Ø90 741367 2-weight, pre-mounted...
  • Page 29 Non-return valve Lifting cylinder, single acting Position Designation / Function Precision regulator / Main regulator Precision regulator / Without load Precision regulator / With load Bistable valve / Load switch 3/2 valve / Slow speed function 150 kg Non-return valve Lifting cylinder, single acting Slow speed function Air supply for gripper...

  • Page 30: Pneumatics: 3-Weight

    30 \ Mechspace Pro 150 Doc 2016-01-01 \ Pneumatic configurations 5.5 Pneumatics: 3-weight 741374 3-weight 741374 Article nr. Designation Quantity 741324 Pneumatic cabinet 740796 Filter 730499 Safety strap Ø90 741368 3-weight, pre-mounted 741368 3-weight, pre-mounted Article nr. Designation Quantity 741365...
  • Page 31 Non-return valve Lifting cylinder, single acting Position Designation / Function Precision regulator / Main regulator Precision regulator / Without load Precision regulator / With load 1 Precision regulator / With load 2 150 kg Non-return valve Lifting cylinder, single acting Slow speed function Air supply for gripper Load switch load 0...

  • Page 32: Pneumatics: 3-Weight Automotive

    32 \ Mechspace Pro 150 Doc 2016-01-01 \ Pneumatic configurations 5.6 Pneumatics: 3-weight automotive 741375 3-weight AM 741375 Article nr. Designation Quantity 741324 Pneumatic cabinet 740796 Filter 730499 Safety strap Ø90 741368 3-weight, pre-mounted 741322 Automotive 3-weight 741368 3-weight, pre-mounted Article nr.
  • Page 33 Non-return valve Lifting cylinder, single acting Position Designation / Function Precision regulator / Main regulator Precision regulator / Without load Precision regulator / With load 1 Precision regulator / With load 2 Bistable valve / Load switch load 2 Bistable valve / Load switch load 1 150 kg Non-return valve Lifting cylinder, single acting...

  • Page 34: Pneumatics: 3-Weight With Slow Speed Function

    34 \ Mechspace Pro 150 Doc 2016-01-01 \ Pneumatic configurations 5.7 Pneumatics: 3-weight with slow speed function 741376 3-weight slow speed function 741376 Article nr. Designation Quantity 741324 Pneumatic cabinet 740796 Filter 730499 Safety strap Ø90 741368 3-weight, pre-mounted 741383...
  • Page 35 Non-return valve Lifting cylinder, single acting Position Designation / Function Precision regulator / Main regulator Precision regulator / Without load Precision regulator / With load 1 Precision regulator / With load 2 3/2 valve / Slow speed function 150 kg Non-return valve Lifting cylinder, single acting Slow speed function...

  • Page 36: Pneumatics: 3-Weight Automotive With Slow Speed Function

    36 \ Mechspace Pro 150 Doc 2016-01-01 \ Pneumatic configurations 5.8 Pneumatics: 3-weight automotive with slow speed function 741377 3-weight AM slow speed function 741377 Article nr. Designation Quantity 741324 Pneumatic cabinet 740796 Filter 730499 Safety strap Ø90 741368 3-weight, pre-mounted...
  • Page 37 Non-return valve Lifting cylinder, single acting Position Designation / Function Precision regulator / Main regulator Precision regulator / Without load Precision regulator / With load 1 Precision regulator / With load 2 Bistable valve / Load switch load 2 Bistable valve / Load switch load 1 150 kg 3/2 valve / Slow speed function Non-return valve...

  • Page 38: Pneumatics: Pilot Control

    38 \ Mechspace Pro 150 Doc 2016-01-01 \ Pneumatic configurations 5.9 Pneumatics: pilot control 741378 Pilot control 741378 Article nr. Designation Quantity 741324 Pneumatic cabinet 740796 Filter 730499 Safety strap Ø90 741369 Pilot control, pre-mounted 741369 Pilot control, pre-mounted Article nr.
  • Page 39 Non-return valve Lifting cylinder, single acting Position Designation / Function Precision regulator / Main regulator 150 kg Non-return valve Lifting cylinder, single acting Slow speed function Air supply for gripper Load switch load 0 Load switch load 1 Load switch load 2 Load 0 active Signal for rotary brake Single-acting rotation...

  • Page 40: Pneumatics: Pilot Control With Slow Speed Function

    40 \ Mechspace Pro 150 Doc 2016-01-01 \ Pneumatic configurations 5.10 Pneumatics: pilot control with slow speed function 741379 Pilot control slow speed function 741379 Article nr. Designation Quantity 741324 Pneumatic cabinet 740796 Filter 730499 Safety strap Ø90 741369 Pilot control, pre-mounted...
  • Page 41 Non-return valve Lifting cylinder, single acting Position Designation / Function Precision regulator / Main regulator 3/2 valve / Slow speed function 150 kg Non-return valve Lifting cylinder, single acting Slow speed function Air supply for gripper Load switch load 0 Load switch load 1 Load switch load 2 Load 0 active...

  • Page 42: Air Preparation Unit

    42 \ Mechspace Pro 150 Doc 2016-01-01 \ Pneumatic configurations 5.11 Air preparation unit 741718 FRL unit (B) 1/2” Article nr. Designation Quantity 742408 Filter 735351 Micro filter 0,3 µm 5,5-7 bar 741718 FRL unit 1/2" (B) with micro filter...

  • Page 43: Control Unit: Load Cell (Parallelogram)

    5.12 Control unit: Load cell (parallelogram) 741889 Load cell (parallelogram) Article nr. Designation Quantity 740879 Rear part 740880 Front part 741890 Bottom part 741891 Upper part 741892 Needle bearing 742206 Spring D=20 d=10 L0=32 731383 Pilot regulator 731375 Screw M10x1.25, fine thread 731380 Slide washer 12/24x1,5 736141...

  • Page 44: Installation And Commissioning

    44 \ Mechspace Pro 150 Doc 2016-01-01 \ Installation and commissioning 6. Installation and commissioning 6.1 Mechanical installation Lock rotation Mechspace Pro is advantageously installed in Movomech aluminium rail system Mechrail. Verify that the rail system is dimensioned for the total load including dynamic effects.

  • Page 45: User Instructions

    7. User instructions Mechspace Pro is intended for use in combination with a gripping tool A complete workstation, including Mechspace Pro, must be for a smooth and ergonomic material handling. accompanied by a specific operating instruction for the particular application, taking into account the mentioned factors. The operation of pneumatic Mechspace Pro is largely dependent on its specific application: •...

  • Page 46: Service, Maintenance & Running

    46 \ Mechspace Pro 150 Doc 2016-01-01 \ Service, maintenance & running 8. Service, maintenance & running A general review and functional control tests are performed on a regular basis during commissioning. All service and maintenance shall be recorded. The user should make sure that material for the purpose is easily available.

  • Page 47: Recommended Spare Parts / Wear Parts

    8.1 Recommended spare parts / wear parts 740754 Manipulator arm assembly 741370-9 2-weight / 3-weight / Pilot control Article nr. Designation Quantity Article nr. Designation Quantity 740760 Ball bearing 741324 Pneumatic cabinet 738962 Needle bearing 740796 Filter 730499 Safety strap Ø90 741367 2-weight, pre-mounted 740744...

  • Page 48: Service Record - Mechspace Pro 150 Pneumatic

    48 \ Mechspace Pro 150 Doc 2016-01-01 \ Service, maintenance & running 8.2 Service record — Mechspace Pro 150 pneumatic Client / Service Date: location: Interval Article nr. Designation Action R: running mode N: non-running mode R / N P / M...
  • Page 49 Interval Article nr. Designation Action R: running mode N: non-running mode R / N P / M 1 mån 1 år 100 000 500 000 1 000 000 2 000 000 P: production personnel M: maintenance personnel 741718 FRL unit (B) 1/2” Open the blowdown valve from time to time to blow out collected condensate;...

  • Page 50: Setting Of Balance Function In Load Cell (Parallelogram)

    50 \ Mechspace Pro 150 Doc 2016-01-01 \ Service, maintenance & running 731384 Die spring Dy=20 740880 Front part paralle 8.3 Setting of balance function in load cell (parallelogram) 740879 Back part paralle 731397 Bottom part para • Max. allowed load in parallelogram is 70 kg! •...
  • Page 51 Readjustment of load cell (parallelogram) 2.1 Preparation for readjustment 2.3 With load Since external factors can affect the behaviour of the lifting device, Ensure that the very heaviest intended load is located in the tool. subsequent readjustment may become necessary. Adjust as per section 1.2 Check and ensure that the air pressure is set at 5.5 bar.

  • Page 52: Adjustment Of Pressure Guard

    52 \ Mechspace Pro 150 Doc 2016-01-01 \ Service, maintenance & running 8.4 Adjustment of pressure guard Pressure guard If the incoming air pressure changes, or if the load falls when the air pressure is lost, it may be necessary to adjust the pressure switch.

  • Page 53: Troubleshooting

    8.5 Troubleshooting Type of problem Probable cause Action No hoisting motion up/down Air supply is turned off Check whether the air supply for some reason has been turned of, and make sure no risk of injury appears when restoration of the air supply.

  • Page 54: Ec Certificate

    54 \ Mechspace Pro 150 Doc 2016-01-01 \ EC certificate 9. EC certificate EC declaration of conformity of the machinery TRANSLATION (according to 2006/42/EC, annex 2A) Manufacturer Movomech AB Tel: +46 (0)44 28 29 00 Box 9083 Fax: +46 (0)44 28 29 28...

  • Page 55: Revisions

    10. Revisions Revision list Edition Designation Pages 2015-03-01 0 First edition 2016-01-01 1 New swivel ring, updated cross unit (p. 8, 48). New brake unit (p.19). 8, 19, 48 Updated pneumatic drawings (p. 22-41). Updated spare parts list (p. 47). 22-41, 47...
  • Page 56 Movomech AB Kabelvägen 9 SE-291 62 Kristianstad SWEDEN Phone +46 (0)44 28 29 00 +46 (0)44 28 29 28 E-mail info@movomech.se www.movomech.com...

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