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movomech Mechspace Pro 70 Original Instructions Manual

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Mechspace
Pro 70
EN
Original instructions
2018-01-01

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Summary of Contents for movomech Mechspace Pro 70

  • Page 1 Mechspace Pro 70 Original instructions 2018-01-01...
  • Page 2 The customer is reminded that there is supplementary information that is not included in the catalogue regarding the suitability of different product combinations within Movomech’s comprehensive product line. All relevant information must be provided to the persons who are responsible for the application of the product.

  • Page 3: Table Of Contents

    Contents Page Safety instruction ................. Technical data ................Base model ................. Accessories ................. Suspensions ................Pneumatic configurations ............Installation and commissioning ............ User instructions ................. Service, maintenance & running ..........Troubleshooting ................

  • Page 4: Safety Instruction

    1 Safety instruction Movomech AB’s equipment is manufactured in accordance with the latest technological advances, and according to the latest applicable european standards and directions. The aim of this documentation is to provide the user with practical instructions for safe operation and simple maintenance of the equipment.
  • Page 5 The fundamental responsibility for these changes lies with the user. If in doubt, contact Movomech AB for written approval of the actions Work with the equipment is only allowed when the operator has been prior to implementation.

  • Page 6: Technical Data

    2 Technical data Load capacity Maximum moment Hoisting speed Rotation Maximum tare weight Maximum stroke 50-70 kg * 500 Nm 0-40 m/min 0-330° (upper) 100 kg 900 mm 0-330° (lower) Medium Working pressure Air consumption Working temperature Noice level 4-7 bar /stroke ** 5-40 °C <...
  • Page 7 Technical data Load diagram Mechspace Pro 70/70P can operate with loads within the shaded diagram area. Max torque at tool adapter is 500 Nm. Max load at the tool adapter is a total of 70 kg (includes tool arm, gripper tool, handled object, etc).

  • Page 8: Base Model

    3 Base model Mechspace Pro 70 738947 42 43 Note: A number of fasteners and smaller components are not specified in this documentation. For further information, contact Movomech AB.
  • Page 9 Base model Mechspace Pro 70 738947 13 38 46 45 Position Qty. Designation Ref. Position Qty. Designation Ref. Cross unit, complete 738948 Decal 739599 Arm, L=1200 738949 Sleeve 740168 Tool adapter 738950 FRL unit 740427 Bracket for pneumatics 738951 Bracket for pneumatic cabinet...
  • Page 10 Base model Cross unit, complete 738948 Position Qty. Designation Ref. Position Qty. Designation Ref. Cross unit 738966 Brake disc 738972 Housing 738965 Ball bearing 738964 Spacer ring 738967 Bracket 738977 Spacer ring 738968 Rotation limiter 738978 Bracket 743000 Shaft nut 738970 Rubber damper 738975...
  • Page 11 Pneumatic cylinder, complete 738955 Position Qty. Designation Ref. Position Qty. Designation Ref. Pneumatic cylinder 739568 Cylinder bracket 738359 Non-return valve 739816 Rod end 738361 Filter 731621 Needle bearing 739069 Washer 738362 Pneumatic connector 741748 738955 Pneumatic cylinder, Mechspace Pro 70...
  • Page 12 739059 Screw 730280 Sleeve 739060 Ball bearing 734905 Shaft 739061 Stop screw 730420 Sleeve 739062 Needle bearing 739069 Housing 739064 Shaft 739063 Shaft nut 739065 Stop screw 739072 Locking washer 739066 Needle bearing 738962 738950 Tool adapter, Mechspace Pro 70...
  • Page 13 Base model Pull rod, L=1200 738953 Position Qty. Designation Ref. Position Qty. Designation Ref. Nut, RH threaded 739091 Rod end, RH threaded 739088 Nut, LH threaded 739089 Rod end, LH threaded 739092 Round bar 739090 Stroke limiter 738954 Position Qty. Designation Ref.

  • Page 14: Accessories

    4 Accessories Front brake 741300 Position Qty. Designation Ref. Position Qty. Designation Ref. Outer bracket 741303 Brake caliper 741307 Brake disc 739080 Screw 735501 Socket 739081 741070 Screw 731408 Brake caliper 741307 Position Qty. Designation Ref. Position Qty. Designation Ref. 741304 Brake caliper half 732373...
  • Page 15 Accessories Upper brake 743155 743155 Brake unit Article nr. Designation Quantity 742709 Brake caliper, sub-assy 730727 Screw MC6S M8x25 732129 Screw MC6S M6x60 732373 Push-in L-fitting M5-4 741361 Push-in T fitting M5-4 730273 Locking nut M6 Clamp bracket for tube 739590 ...
  • Page 16 Accessories Weld-on bracket for tube 739804  8,5 (12x)    ∅50 Position Qty. Designation Ref. Position Qty. Designation Ref. Weld-on bracket for tube 739804* 739804 Weld-on bracket for tube, MS Pro 70/70P * Without surface treatment...

  • Page 17: Suspensions

    5 Suspensions Note: For optimal stability, trolleys with Eye bolt suspension (4x) minimized play is recommended in the rail system. 739564 ∅16 H7 PH: 66 mm Position Qty. Designation Ref. Eye bolt suspension (1x) 739811 Fixed suspension (4x) 739567 PH: 73± 55-220 mm Max.11 mm Position...

  • Page 19: Pneumatic Configurations

    6 Pneumatic configurations Configuration Page 2 weight ....................2 weight automotive ................2 weight with slow speed function ............2 weight automotive with slow speed function ........3 weight ....................3 weight automotive ................3 weight with slow speed function ............3 weight automotive with slow speed function ........
  • Page 20 Pneumatic configurations Circuit diagram - 2-weight 741330 741330 2-weight 741330 Article nr. Designation Quantity 741324 Pneumatic cabinet 741340 2-weight, pre-mounted 741340 2-weight, pre-mounted Article nr. Designation Quantity 741311 Mounting plate 741346 Bracket 737067 Precision regulator 738125 3/2 valve monostable 741310 Bracket 730820 Screw MF6S M5x12...
  • Page 21 Position Designation / Function Precision regulator / Main regulator Non-return valve Precision regulator / Without load Lifting cylinder, s. act. Precision regulator / With load 70 kg Non-return valve Lifting cylinder, single acting Slow speed function Air supply for gripper Load switch load 0 Load switch load 1 Load switch load 2...
  • Page 22 Pneumatic configurations Circuit diagram - 2-weight automotive 741331 741331 2-weight AM 741331 Article nr. Designation Quantity 741324 Pneumatic cabinet 741340 2-weight, pre-mounted 741343 Automotive 2-weight 741340 2-weight, pre-mounted Article nr. Designation Quantity 741311 Mounting plate 741346 Bracket 737067 Precision regulator 738125 3/2 valve monostable 741310...
  • Page 23 Position Designation / Function Precision regulator / Main regulator Non-return valve Precision regulator / Without load Lifting cylinder, s. act. Precision regulator / With load Bistable valve / Load switch 740427 70 kg Non-return valve Lifting cylinder, single acting Slow speed function Air supply for gripper Load switch load 0 Load switch load 1...
  • Page 24 Pneumatic configurations Circuit diagram - 2-weight with slow speed function 741332 741332 2-weight slow speed function 741332 Article nr. Designation Quantity 741324 Pneumatic cabinet 741340 2-weight, pre-mounted 741323 Slow speed function 741340 2-weight, pre-mounted Article nr. Designation Quantity 741311 Mounting plate 741346 Bracket 737067...
  • Page 25 Position Designation / Function Precision regulator / Main regulator Non-return valve Precision regulator / Without load Lifting cylinder, s. act. Precision regulator / With load 3/2 valve / Slow speed function 740427 70 kg Non-return valve Lifting cylinder, single acting Slow speed function Air supply for gripper Load switch load 0...
  • Page 26 Pneumatic configurations Circuit diagram - 2-weight automotive with slow speed function 741333 741333 2-weight AM slow speed function 741333 Article nr. Designation Quantity 741324 Pneumatic cabinet 741340 2-weight, pre-mounted 741343 Automotive 2-weight 741323 Slow speed function 741340 2-weight, pre-mounted Article nr. Designation Quantity 741311...
  • Page 27 Position Designation / Function Precision regulator / Main regulator Non-return valve Precision regulator / Without load Lifting cylinder, s. act. Precision regulator / With load Bistable valve / Load switch 3/2 valve / Slow speed function 740427 70 kg Non-return valve Lifting cylinder, single acting Slow speed function Air supply for gripper...
  • Page 28 Pneumatic configurations Circuit diagram - 3-weight 741334 741334 3-weight 741334 Article nr. Designation Quantity 741324 Pneumatic cabinet 741341 3-weight, pre-mounted 741341 3-weight, pre-mounted Article nr. Designation Quantity 741311 Mounting plate 741346 Bracket 737067 Precision regulator 738125 3/2 valve monostable 741310 Bracket 730820 Screw MF6S M5x12...
  • Page 29 Position Designation / Function Precision regulator / Main regulator Non-return valve Precision regulator / Without load Lifting cylinder, s. act. Precision regulator / With load 1 Precision regulator / With load 2 740427 70 kg Non-return valve Lifting cylinder, single acting Slow speed function Air supply for gripper Load switch load 0...
  • Page 30 Pneumatic configurations Circuit diagram - 3-weight automotive 741335 741335 3-weight AM 741335 Article nr. Designation Quantity 741324 Pneumatic cabinet 741341 3-weight, pre-mounted 741322 Automotive 3-weight 741341 3-weight, pre-mounted Article nr. Designation Quantity 741311 Mounting plate 741346 Bracket 737067 Precision regulator 738125 3/2 valve monostable 741310...
  • Page 31 Position Designation / Function Precision regulator / Main regulator Non-return valve Precision regulator / Without load Lifting cylinder, s. act. Precision regulator / With load 1 Precision regulator / With load 2 Bistable valve / Load switch load 2 Bistable valve / Load switch load 1 740427 70 kg Non-return valve...
  • Page 32 Pneumatic configurations Circuit diagram - 3-weight with slow speed function 741336 741336 3-weight slow speed function 741336 Article nr. Designation Quantity 741324 Pneumatic cabinet 741341 3-weight, pre-mounted 741323 Slow speed function 741341 3-weight, pre-mounted Article nr. Designation Quantity 741311 Mounting plate 741346 Bracket 737067...
  • Page 33 Position Designation / Function Precision regulator / Main regulator Non-return valve Precision regulator / Without load Lifting cylinder, s. act. Precision regulator / With load 1 Precision regulator / With load 2 3/2 valve / Slow speed function 740427 70 kg Non-return valve Lifting cylinder, single acting Slow speed function...
  • Page 34 Pneumatic configurations Circuit diagram - 3-weight automotive with slow speed function 741337 741337 3-weight AM slow speed function 741337 Article nr. Designation Quantity 741324 Pneumatic cabinet 741341 3-weight, pre-mounted 741322 Automotive 3-weight 741323 Slow speed function 741341 3-weight, pre-mounted Article nr. Designation Quantity 741311...
  • Page 35 Position Designation / Function Precision regulator / Main regulator Non-return valve Precision regulator / Without load Lifting cylinder, s. act. Precision regulator / With load 1 Precision regulator / With load 2 Bistable valve / Load switch load 2 Bistable valve / Load switch load 1 3/2 valve / Slow speed function 740427 70 kg...
  • Page 36 Pneumatic configurations Circuit diagram - Pilot control 741338 741338 Pilot control 741338 Article nr. Designation Quantity 741324 Pneumatic cabinet 741342 Pilot control, pre-mounted 741342 Pilot control, pre-mounted Article nr. Designation Quantity 741311 Mounting plate 741346 Bracket 737067 Precision regulator 739553 Pressure guard 739592 Manifold fitting...
  • Page 37 Position Designation / Function Precision regulator / Main regulator Non-return valve Lifting cylinder, s. act. 740427 70 kg Non-return valve Lifting cylinder, single acting Slow speed function Air supply for gripper Load switch load 0 Pilot signal Load switch load 2 Load 0 active Signal for rotary brake Single-acting rotation...
  • Page 38 Pneumatic configurations Circuit diagram - Pilot control with slow speed function 741339 741339 Pilot control slow speed function 741339 Article nr. Designation Quantity 741324 Pneumatic cabinet 741342 Pilot control, pre-mounted 741323 Slow speed function 741342 Pilot control, pre-mounted Article nr. Designation Quantity 741311...
  • Page 39 Position Designation / Function Precision regulator / Main regulator Non-return valve 3/2 valve / Slow speed function Lifting cylinder, s. act. 740427 70 kg Non-return valve Lifting cylinder, single acting Slow speed function Air supply for gripper Load switch load 0 Pilot signal Load switch load 2 Load 0 active...
  • Page 40 Pneumatic configurations Load cell (paralellogram) 740882 4x M8 731383 Pilotregulator 4x M8 This side up ounted between handle and gripper. Direction Mechspace Pro Direction gripper Air preparation unit (FRL) 740427 4-7 bar 740427 730671 735351 Air preparation unit Filter Micro filter...

  • Page 41: Installation And Commissioning

    7 Installation and commissioning Mechspace Pro is advantageously installed in Movomech rail system Regarding the functionality of the gripper tool, see its documentation. Mechrail, or alternatlively in a fixed structure. When installed in a rail system, trolleys with minimized play are recommended.

  • Page 42: User Instructions

    8 User instructions The operation of pneumatic Mechspace Pro is largely dependent on its A complete workstation, including Mechspace Pro, must be specific application: accompanied by a specific operating instruction for the particular application, taking into account the mentioned factors. •...

  • Page 43: Service, Maintenance & Running

    9 Service, maintenance & running A general review and functional control tests are performed on a regular basis during commissioning. All service and maintenance shall be recorded. The user should make sure that material for the purpose is easily available. NOTE: Make sure that damaged components are replaced immediately in order to avoid possible personal and material damage.
  • Page 44 Service, maintenance & running Recommended spare parts / wear parts — Mechspace Pro 70 * Article rated as wear part Base model Accessories 738947 741300 Qty. Designation Ref. Qty. Designation Ref. Ball bearing 738961 Brake caliper 741307 Needle bearing 738962...
  • Page 45 Service record - Mechspace Pro 70 Client/ place: The service record shall be kept by the client/user. Service Date:  Visual inspection, examine whether the product exhibits damages  Auditory inspection, examine whether the product exhibits discordant sound The service is performed considering the maintenance ...
  • Page 46 Service, maintenance & running 9A Maintenance instruction 738947-741330 inkl. tillbehör 738947-741330 inkl. tillbehör 738947-741330 inkl. tillbehör...
  • Page 47 Service, maintenance & running 9A Maintenance instruction Below is a supplementary description complementing the service protocol. a. Check that the counter nut of the suspension is not loose 12. Check ev. looseness in the tool adapter by trying to turn the adapter (fixed suspension).
  • Page 48 Service, maintenance & running 9B Setting of balance function in parallelogram Maximum allowed load in parallelogram is 70 kg. Operating range variable load: 50 kg. (Maximum 40 kg recommended.) Parallelogram Tool Operating range Warning - overload! Restrict load. 1 Initial adjustment 2 Readjustment of parallelogram 1.1 Preparation for adjustment 2.1 Preparation for readjustment...
  • Page 49 Service, maintenance & running 9C Adjustment of pressure guard 739553 Pressure guard If the incoming air pressure changes, or if the load falls when the air pressure is lost, it may be necessary to adjust the pressure switch. 1. Lower the air pressure level on the FRL unit with approx. 0.5 bar 5.

  • Page 50: Troubleshooting

    10 Troubleshooting Type of problem Probable cause Action No hoisting motion up/down Air supply is turned off Check whether the air supply for some reason has been turned of, and make sure no risk of injury appears when restoration of the air supply.
  • Page 52 Movomech AB Kabelvägen 9 SE-291 62 Kristianstad SWEDEN Phone +46 (0)44 28 29 00 +46 (0)44 28 29 28 E-mail info@movomech.se www.movomech.com...

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