Simu SD510 Manual
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S.A.S. au capital de 5 000 000 € - Z.I. Les Giranaux - BP71 - F70103 Arc-Les-Gray CEDEX - FRANCE - RCS VESOUL B 425 650 090 - SIRET 425 650 090 00011 - n° T.V.A CEE FR 87 425 650 090
SIMU SAS F-70103 GRAY hereby declares that the product covered by these instruc•ons and used as intended according to these
instruc•ons, is in compliance with the essen•al requirements of the applicable European Direc•ves 2006/42/EC and 2014/30/EU.
The full text of the EU declara•on of conformity is available on www.simu.com. Fabrice Glorieux, 04/2018
SUMMARY
1.Safety instruc!ons
1.Cau•on—Important safety instruc•ons
2.Introduc•on
3.Safety instruc•ons rela•ng to installa•on
4.Safety instruc•ons rela•ng to use and maintenance
5.Risk preven•on
2.Descrip!on of control box SD510
1.Technical datas
2.Board layout
3.Descrip!on of external programming interface
4.Compa!bility and standard installa!on diagram
3.Motor and control box connec•on
1.Control box supply
2.Motor connec!on
3.Checking motor rota!on
4.End limit se"ngs
4.Key switch connec•on
INSTALLATION AND SETTINGS FOR A SHUTTER WHICH CANNOT LIFT A PERSON OR A CHILD
1.Safety device connec•on
1.Safety edge connec!on
2.Connec!on of 2 not self-tested photocells
3.Signal light connec!on
4.Lamp connec!on
2. First power up
1.Display
2.First power up procedure
3.Bu#on and display opera!on
4.End limit self learning
3.Se!ngs in level 1
1.Generic parameters
2.Input parameters
3.Output parameters
4.Expert level parameters
1.Expert level ac!va!on
2.Expert parameters
INSTALLATION AND SETTINGS FOR A SHUTTER WHICH CAN LIFT A PERSON OR A CHILD
1.Safety device connec•on
1.Safety edge connec!on
2.Connec!on of 2 not self-tested photocells on the bo#om posi!on
3.Connec!on of 2 self-tested photocells on the top posi!on
4.Signal light connec!on
5.Lamp connec!on
CONTROL BOX SD510
5136983B
Read this no!ce carefully
before use
1/40

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  • Page 1 S.A.S. au capital de 5 000 000 € - Z.I. Les Giranaux - BP71 - F70103 Arc-Les-Gray CEDEX - FRANCE - RCS VESOUL B 425 650 090 - SIRET 425 650 090 00011 - n° T.V.A CEE FR 87 425 650 090 SIMU SAS F-70103 GRAY hereby declares that the product covered by these instruc•ons and used as intended according to these instruc•ons, is in compliance with the essen•al requirements of the applicable European Direc•ves 2006/42/EC and 2014/30/EU.
  • Page 2 1.2 Introduc•on This control box is designed to control three-phase SIMU motors for roll-up or sec•onal doors in commercial or industrial use. It is provided with 3 push bu!ons (open / close / stop). A LED screen allows to check and detect any opera•ng anomalies in the control unit or on the connected devices.
  • Page 3 Check that earthing is carried out correctly: connect all metal parts for closure (doors, etc.) and all system · components provided with an earth terminal. SIMU declines all responsibility with respect to the automa•on safety and correct opera•on when other · manufacturer’s components are used.
  • Page 4 Installa!on and programming on page 10 Obstacle detec!on on the top with self-tested · photocells. Installa!on and programming on page 23. Descrip•on of control box SD510 2.1 Technical datas · Voltage supply : Three-phase 400V +N 50/60Hz Three-phase 230V 50/60Hz ·...
  • Page 5: Board Layout

    2.2 Board layout SW1: 230-400: Supply voltage configura•on bu!ons : Navigator menu bu!ons F1 : Slow blow fuse 0.8A high breaking capacity / Transformer primary winding protec•on (H.B.C: High breaking Capacity / 1500A mini). F2 : Slow blow fuse 0.8A / 24 Vdc output protec•on AFF.1 : Display shows the opera•ng phase.
  • Page 6 2.4 Compa!bility and standard installa!on diagram The SD510 control box has been designed to control the SIMU T9 and SIMUBOX three-phase motors as well as to be used exclusively with the following SIMU accessories: OSE safety edge, cell barrier, reflex sensor, signalling light, SA Hz standard receiver + TSA + remote control, universal key box, unstable key box, inverters.
  • Page 7 Motor and control box connec•on 3.1 Control box supply Set up power supply with the switch SW1. · Connect power supply · POWER SUPPLY CONFIGURATION POWER SUPPLY CONFIGURATION 3~230V 3 ~ 400V POWER SUPPLY CONNECTION POWER SUPPLY CONNECTION 3 ~ 230V 3 ~ 400V + N L1 L2 L3 L1 L2 L3...
  • Page 8 SIMUBOX with integrated electronics · Refer to the motor instruc•ons for end limit wiring : terminals 1/2 of the motor can correspond to opening or closing end-limit depending on motor installa•on (same for terminals 4/5). · Connect motor to control box. ·...
  • Page 9 3.3 Checking motor rota"on Press and hold the key « up » to open the door Press and hold the key « down » to close the door If the opera!on is reversed, power off the product and reverse the motor’s power supply. 3.4 End limit se•ngs The control box is now in dead man mode.
  • Page 10 INSTALLATION AND SETTINGS FOR A SHUTTER WHICH CANNOT LIFT A PERSON OR A CHILD To operate the curtain in mixed mode, below security devices are not necessary. You can refer to chapter 2 for first power up procedure. To operate the curtain in impulse or automa"c mode, a safety edge and 2 photocells are compulsory. Safety device connec!on 1.1 Safety edge connec!on Connec"ons...
  • Page 11: First Power Up

    1.3 Signal light connec•on Descrip•on Reference Orange flashing light 9019453 Wiring in 24 Vdc Connec•ons B4 : 32 B5 : 37 B5 : 38 J2:1 B4 : 31 J2:2 Configure the High power output 2 : · Flashing output J2 = 04 1.4 Lamp connec•on Configure the high power output 1 : ·...
  • Page 12 2.2 First power up procedure 12/40...
  • Page 13 2.3 Bu!on and display opera"on Changes have to be done when the curtain is closed. 13/40...
  • Page 14 2.4 End limit self learning Use self-learning if you want to change closed and opened posi•on or learn new opera•on •me. Before star•ng self-learning process, the installa•on has to be finished (door installed). 14/40...
  • Page 15: Generic Parameters

    : Opera ng mode is preprogrammed during 1st power up procedure. It can be changed in deadman, mixed or impulse. This mode is allowed only with necessary security devices. d2 : Step by step command allows to control the shu%er from a SIMU remote control (installa on of the SAHz receiver below). Connec on of SIMU radio receiver...
  • Page 16: Timer Parameters

    d3 : Possibility to program closing on cell-ac•va•on. This mode is only allowed with necessary security devices. d4 : Shu!er can close automa•cally a"er a dwell-•me. This mode is only allowed with necessary security devices. In this case, check tA in t0 menu : TIMER PARAMETERS Parameters Value...
  • Page 17: Input Parameters

    3.2 Input parameters In the mixed mode, safety devices are not compulsory. As a result, input parameters can only be changed in expert mode (chapter 4). INPUT PARAMETERS Parameters Value Mixed Automa!c Impulse 2BP Safety input on Safety input on Photocell 1 CLOSING CLOSING...
  • Page 18: Output Parameters

    3.3 Output parameters OUTPUT PARAMETERS Parameters Value Mixed Automa!c Impulse 2BP 00 Electric strike door release 01 Electromagne!c door lock High power 02 Brake contact NO output 1 03 Brake contact NC func!on 04 Flashing output 05 Door closed indica!on 00 Electric strike door release 01 Electromagne!c door lock High power...
  • Page 19: Expert Parameters

    4.2 Expert parameters GENERIC PARAMETERS Parameters Value Mixed Automa c Impulse 2BP 00 Deadman Opera ng mode Mixed ( automa c open / deadman close ) 02 Impulse open and close 00 Step by step command Par al / complete opening selec on for CMD1 02 Par al open command AUX Command configura on...
  • Page 20 INPUT PARAMETERS Parameters Value Impulse 2BP Mixed Automa!c Inac!ve OPEN safety input without self-test with COMPLETE re-closing OPEN safety input without self-test with 2 SECONDS re-closing OPEN safety input with self-test with COMPLETE re-closing Photocell 1 input OPEN safety input with self-test with 2 SECONDS re-closing CLOSE safety input without self-test with COMPLETE re-opening CLOSE safety input without self-test with 2 SECONDS re-opening CLOSE safety input with self-test with COMPLETE re-opening...
  • Page 21 OUTPUT PARAMETERS Parameters Value Impulse 2BP Mixed Automa!c Electric strike door release Electromagne!c door lock Brake contact NO Brake contact NC High power Flashing output output 1 Door closed indica!on func!on Lock type 1 NO Lock type 1 NC Lock type 2 NO Lock type 2 NC Capacitor commuta!on Electric strike door release...
  • Page 22 TIMER PARAMETERS Parameters Value Impulse 2BP Mixed Automa!c tF Opening / closing !mer 00 Sec. to 4.0 Min tA Re-closing !mer 00 Sec. to 4H00 tL Reverse on safety ac!on !mer 00s to 1.5 s tt Traffic light !mer 00 s to10 s tU Warning !mer before star!ng 00 Sec.
  • Page 23 INSTALLATION AND SETTINGS FOR A SHUTTER WHICH CAN LIFT A PERSON OR A CHILD To operate the curtain in mixed mode, 2 self-tested photocells on the top posi!on of the curtain are compulsory. Please refer to chapter 1.3 ( page 24 ) To operate the curtain in impulse or automa!c modes, a safety edge, 2 photocells on the bo"om posi!on and 2 self-tested photocells on the top posi!on are compulsory.
  • Page 24 1.3 Connec•on of 2 self-tested photocells on the top posi•on Connec•ons B5:34 B4:29 B5:34 B4:31 Descrip•on Reference B5:33 TX1:1 B5:33 TX2:1 Cell Master Pro Bitech 5115929 B4:25 RX1:3 B4:26 RX1:4 B4:27 RX2:3 B4:28 RX2:4 B4:29 RX1:2 B4:30 TX1:2 B4:30 RX1:1 B4:31 RX2:2 B4:32...
  • Page 25 1.5 Lamp connec!on 1.3 Câblage de l’éclairage de zone Configure the high power output 1 : · Flashing output, J1 = 04 · J4=02 ( expert mode needed : see chapter 4 p.33 ) If a flashing light is also connected place its switch on «...
  • Page 26 2.2 First power up procedure 26/40...
  • Page 27 2.3 Bu!on and display opera"on Changes have to be done when the curtain is closed. 27/40...
  • Page 28 2.4 End limit self learning Use self-learning if you want to change closed and opened posi•on or learn new opera•on •me. Before star•ng self-learning process, the installa•on has to be finished (door installed). 28/40...
  • Page 29 : Opera!ng mode is preprogrammed during 1st power up procedure. It can be changed in deadman, mixed or impulse. This mode is only allowed with necessary security devices. d2 : Step by step command allows to control the shu%er from a SIMU remote control (installa!on of the SAHz receiver below). Connec!on of SIMU radio receiver...
  • Page 30 d3 : Possibility to program closing on cell-ac!va!on. This mode is only allowed with necessary security devices. d4 : Shu"er can close automa!cally a#er a dwell-!me. This mode is only allowed with necessary security devices. In this case, check tA in t0 menu : TIMER PARAMETERS Parameters Value...
  • Page 31 3.2 Input parameters In the mixed mode, safety devices are not compulsory. As a result, input parameters can only be changed in expert mode (chapter 4). INPUT PARAMETERS Parameters Value Mixed Automa#c Impulse 2BP Safety input on Safety input on Photocell 1 CLOSING CLOSING...
  • Page 32 3.3 Output parameters OUTPUT PARAMETERS Parameters Value Mixed Automa!c Impulse 2BP 00 Electric strike door release 01 Electromagne!c door lock High power 02 Brake contact NO output 1 03 Brake contact NC func!on 04 Flashing output 05 Door closed indica!on 00 Electric strike door release 01 Electromagne!c door lock High power...
  • Page 33 EXPERT LEVEL PARAMETERS 4.1 Expert level ac!va!on 4.2 Expert parameters GENERIC PARAMETERS Parameters Value Impulse 2BP Mixed Automa!c 00 Deadman Opera!ng mode Mixed ( automa!c open / deadman close ) 02 Impulse open and close 00 Step by step command Par!al / complete selec!on opening for CMD1 02 Par!al open command AUX Command...
  • Page 34 INPUT PARAMETERS Parameters Value Impulse 2BP Mixed Automa!c Inac!ve OPEN safety input without self-test with COMPLETE re-closing OPEN safety input without self-test with 2 SECONDS re-closing OPEN safety input with self-test with COMPLETE re-closing Photocell 1 input OPEN safety input with self-test with 2 SECONDS re-closing CLOSE safety input without self-test with COMPLETE re-opening CLOSE safety input without self-test with 2 SECONDS re-opening CLOSE safety input with self-test with COMPLETE re-opening...
  • Page 35 OUTPUT PARAMETERS Parameters Value Impulse 2BP Mixed Automa!c Electric strike door release Electromagne!c door lock Brake contact NO Brake contact NC High power Flashing output output 1 Door closed indica!on func!on Lock type 1 NO Lock type 1 NC Lock type 2 NO Lock type 2 NC Capacitor commuta!on Electric strike door release...
  • Page 36 TIMER PARAMETERS Parameters Value Impulse 2BP Mixed Automa!c tF Opening / closing !mer 00 Sec. to 4.0 Min tA Re-closing !mer 00 Sec. to 4H00 tL Reverse on safety ac!on !mer 00s to 1.5 s tt Traffic light !mer 00 s to10 s tU Warning !mer before star!ng 00 Sec.
  • Page 37: Maintenance

    MAINTENANCE Consul!ng and programming maintenance MAINTENANCE - COUNTERS - ERROR MESSAGES Parameters Value Impulse 2BP Mixed Automa!c Deadman without ac!ve safety input Service opera!ng mode Normal opera!ng mode (d1) Cycle counter (high part) 000 to999 (hundred thousand, ten thousand, thousand) Cycle counter (low part) 000 to999 (hundred, ten, unit)
  • Page 38 SERVICE POINT ADJUSTEMENT VALUE U U and program a cycle number bracket before next maintenance: Ux xx : Allows to configure the number before un"l the next cycle ( High part ). x xx : Allows to configure the number before un"l the next cycle ( low part ). Example to adjust 40 000 cycles : U0 00 Press 5s to enter in service point counter adjustement...
  • Page 39 ERASING THE LAST 10 STORED ERROR MESSAGES : PE Password protec!on PP OF PASSWORD PROTECTION ACTIVATION : PP PP OF The password protects the programming menu access. A reset of the board is necessary for the protec•on to be ac•ve. Password protec•on ac•va•on PP On Example : password ac•va•on 1234...
  • Page 40: Factory Reset

    Factory reset Go to service point display menu Enter in Service point counter display menu Go to factory reset parameter Push 5s to enter into the parameter RETURN TO MAIN MENU If reset Set the parameter to « On » is not needed Validate to reset RETURN TO FIRST INSTALLATION POWER UP PROCEDURE...

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