Page 1 INTELLISPEC™ SV Hardware Guide [BNS/ Preforms] Pressco Technology Inc. 73343 Rev. 04 Original Instructions...
Page 2 Pressco Technology Inc. The contents of this manual are furnished for informational use only, are subject to change without notice, and should not be construed as a commitment by Pressco Technology Inc. Written and designed at: Pressco Technology Inc. World Headquarters...
Page 3: Table Of Contents
Declaration of Conformity - Cluster Box ......................53 Declaration of Conformity - Embedded Cluster Box ..................54 Types of Cluster Boxes ............................ 54 Hardware Guide [BNS/ Preforms] INTELLISPEC™ SV (73343 Rev. 04) Introduction iii © 2020 Pressco Technology Inc. Proprietary...
Page 4 Cleaning Plastic Surfaces ..........................127 Cleaning the Part Detector and Reflector ..................... 127 Chapter 11 How to Contact Pressco ..................129 Index ............................131 Hardware Guide [BNS/ Preforms] INTELLISPEC™ SV (73343 Rev. 04) iv Introduction © 2020 Pressco Technology Inc. Proprietary...
Page 5: Chapter 1 Introduction
Observe the following safety warnings when operating the system or working near it: Warning - Potential for projectiles to strike persons and cause injury. Keep clear of reject devices. Hardware Guide [BNS/ Preforms] INTELLISPEC™ SV (73343 Rev. 04) Introduction 5 © 2020 Pressco Technology Inc. Proprietary...
Page 6: Static Discharge Protection
Stand on an anti-static, grounded floor mat, and lay circuit boards on the mat during any board replacement.  Keep circuit boards in static shield bags when storing and transporting. Ensure the bag is sealed. Hardware Guide [BNS/ Preforms] INTELLISPEC™ SV (73343 Rev. 04) 6 Introduction © 2020 Pressco Technology Inc. Proprietary...
Page 7: Chapter 2 Safety Information
Do cover one eye with the palm of your hand immediately  Do turn away from the flashing lights or trigger source Hardware Guide [BNS/ Preforms] INTELLISPEC™ SV (73343 Rev. 04) Safety Information 7 © 2020 Pressco Technology Inc. Proprietary...
Page 8: Symbols
5) Serial number is listed in this box 6) Year of manufacture 7) Component certification 8) Risk of danger. Refer to accompanying documentation before use. Hardware Guide [BNS/ Preforms] INTELLISPEC™ SV (73343 Rev. 04) 8 Safety Information © 2020 Pressco Technology Inc. Proprietary...
Page 9: Warning Devices
For more information, refer to Light tree status (on page 49). Light Tree (optional)  Red (Alarm)  Amber (Warning)  Green (Online)  Blue (Power) Hardware Guide [BNS/ Preforms] INTELLISPEC™ SV (73343 Rev. 04) Safety Information 9 © 2020 Pressco Technology Inc. Proprietary...
Page 10: Residual Risk
Important - Always follow the safety requirements of your plant in addition to the recommendations below. We recommend, at minimum, use of the following Personal Protective Equipment (PPE): Hardware Guide [BNS/ Preforms] INTELLISPEC™ SV (73343 Rev. 04) 10 Safety Information © 2020 Pressco Technology Inc. Proprietary...
Page 11: Personnel Safety
The operator must maintain maximum focus on his work and be alert throughout his shift. If this is not the case, immediately inform the shift supervisor. Hardware Guide [BNS/ Preforms] INTELLISPEC™ SV (73343 Rev. 04) Safety Information 11 © 2020 Pressco Technology Inc. Proprietary...
Page 12: Lifting Heavy Objects
Stand close to the load and center yourself over it with your feet shoulder width apart. Tighten your abdominal muscles. Keeping your back straight, bend your knees and squat down to the floor. Hardware Guide [BNS/ Preforms] INTELLISPEC™ SV (73343 Rev. 04) 12 Safety Information © 2020 Pressco Technology Inc. Proprietary...
Page 13: Authorized Users
 Before resuming production, make sure all safety devices are in working order. Pressco Technology Inc. shall not be liable in any way if any of the above-described directions are not complied with. To obtain a spare parts list, contact the customer service department at Pressco. How to Contact Pressco (on page 2).
Page 15: Chapter 3 System Specifications
Compact Single Lane systems: "Hardware Guide [CSL+]" Environmental conditions The Intellispec Series V system is designed to be safe in the following environmental conditions:  Note: Please consult Pressco Technology Inc. (on page 2) if your environmental conditions are outside of those listed. Condition...
Page 16: User Interface
6.3A @ 120VAC, 100% Load User Interface with Optional 1KVA UPS, 230VAC Nominal Voltage Range 200-240VAC Frequency 50/60Hz Current 4.3A @ 230VAC, 100% Load Hardware Guide [BNS/ Preforms] INTELLISPEC™ SV (73343 Rev. 04) 16 System Specifications © 2020 Pressco Technology Inc. Proprietary...
Page 17 Height 1656 mm [65 in] Width 504 mm [20 in] Depth 600 mm [24 in] Base, Neck, and Seal inspection module weights Hardware Guide [BNS/ Preforms] INTELLISPEC™ SV (73343 Rev. 04) System Specifications 17 © 2020 Pressco Technology Inc. Proprietary...
Page 18 Position module 5 to 15 mm over seal surface. Measurement Value Height (base camera module) 209.5 mm Width (base camera module) 140 mm Depth (base camera module) 140 mm Hardware Guide [BNS/ Preforms] INTELLISPEC™ SV (73343 Rev. 04) 18 System Specifications © 2020 Pressco Technology Inc. Proprietary...
Page 19 Base/Neck mast dimensions Series V The base/neck mast holds the lighting arrays for the base and neck inspection modules.  Note: measurements do not include connectors Hardware Guide [BNS/ Preforms] INTELLISPEC™ SV (73343 Rev. 04) System Specifications 19 © 2020 Pressco Technology Inc. Proprietary...
Page 20 For finish Ø greater than 35 mm, position 175 mm above grippers Measurement Value Height 301 mm Width 226.1 mm Depth 159.4 mm Hardware Guide [BNS/ Preforms] INTELLISPEC™ SV (73343 Rev. 04) 20 System Specifications © 2020 Pressco Technology Inc. Proprietary...
Page 21  Note: measurements do not include connectors 2 1 5 .9 1 0 4 .8 5 8 .7 Measurements are shown in millimeters. Hardware Guide [BNS/ Preforms] INTELLISPEC™ SV (73343 Rev. 04) System Specifications 21 © 2020 Pressco Technology Inc. Proprietary...
Page 22 Frequency 50/60Hz Current 2.2A @ 230VAC, 100% Load 1KVA Transformer, 400VAC Voltage Range 380-420VAC Frequency 50/60Hz Current 2.5A @ 400VAC, 100% Load Hardware Guide [BNS/ Preforms] INTELLISPEC™ SV (73343 Rev. 04) 22 System Specifications © 2020 Pressco Technology Inc. Proprietary...
Page 23  Note: measurements do not include connectors or switches. Caution - This object is heavy. Review the section on lifting heavy objects (on page 12) before moving this object. Hardware Guide [BNS/ Preforms] INTELLISPEC™ SV (73343 Rev. 04) System Specifications 23 © 2020 Pressco Technology Inc. Proprietary...
Page 24 The following are the weight and dimensions of the Micro or Wash-Down Cluster Box. 2 4 9 .5 2 5 9 .5 4 0 6 .4 4 0 6 .4 Hardware Guide [BNS/ Preforms] INTELLISPEC™ SV (73343 Rev. 04) 24 System Specifications © 2020 Pressco Technology Inc. Proprietary...
Page 25  Note: measurements do not include connectors or switches. Caution - This object is heavy. Review the section on lifting heavy objects (on page 12) before moving this object. Hardware Guide [BNS/ Preforms] INTELLISPEC™ SV (73343 Rev. 04) System Specifications 25 © 2020 Pressco Technology Inc. Proprietary...
Page 26: Declaration Of Conformity - Intellispec System
Date: 22 August 2016 Name: Fredrick F. Awig Title: VP of Engineering & Operations Signed for and on behalf of Pressco Technology Inc. Hardware Guide [BNS/ Preforms] INTELLISPEC™ SV (73343 Rev. 04) 26 System Specifications © 2020 Pressco Technology Inc. Proprietary...
Page 27: Declaration Of Conformity - Embedded Cluster Box
Date: 22 August 2016 Name: Fredrick F. Awig Title: VP of Engineering & Operations Signed for and on behalf of Pressco Technology Inc. Hardware Guide [BNS/ Preforms] INTELLISPEC™ SV (73343 Rev. 04) System Specifications 27 © 2020 Pressco Technology Inc. Proprietary...
Page 28: Declaration Of Conformity - Cluster Box
Date: 22 August 2016 Name: Fredrick F. Awig Title: VP of Engineering & Operations Signed for and on behalf of Pressco Technology Inc. Hardware Guide [BNS/ Preforms] INTELLISPEC™ SV (73343 Rev. 04) 28 System Specifications © 2020 Pressco Technology Inc. Proprietary...
Page 29: Chapter 4 Installation Requirements
Warning - Only qualified personnel must be involved in the operation of unloading, handling, and lifting the machine. Pressco Technology Inc. shall not be liable for damage to components and/or personal injury resulting from the involvement of unauthorized personnel and/or failure to comply with the directions provided in this manual in relation to lifting and transport.
Page 30: System Block Diagram - Bns
(item 10 has only PDN cable and power and trigger cable) 9) Inspection sensor/ camera module (example: base, neck, seal surface) 10) Light array assembly (for base/neck cameras) Hardware Guide [BNS/ Preforms] INTELLISPEC™ SV (73343 Rev. 04) 30 Installation requirements © 2020 Pressco Technology Inc. Proprietary...
Page 31: Assembly, Location, And Mounting Requirements
Live and Neutral lines of the mains power supply, whilst leaving the protective earth intact. Hardware Guide [BNS/ Preforms] INTELLISPEC™ SV (73343 Rev. 04) Installation requirements 31 © 2020 Pressco Technology Inc. Proprietary...
Page 32: Installation
This is of vital importance for correct machine operation. Warning - Pressco Technology Inc. shall not be liable in case of failures or damage to property and/or personal injury resulting from or connected with assembly if this has been carried out by unauthorized personnel, or is not in compliance with the indications given in this manual.
Page 33 Hardware Guide [BNS/ Preforms] INTELLISPEC™ SV (73343 Rev. 04) Installation requirements 33 © 2020 Pressco Technology Inc. Proprietary...
Page 34: Commissioning
Connection of power supply to integrated inspection module(s) if applicable Proper wiring from user interface cabinet to sensor module(s) and cluster box (if applicable) using the wiring diagrams Hardware Guide [BNS/ Preforms] INTELLISPEC™ SV (73343 Rev. 04) 34 Installation requirements © 2020 Pressco Technology Inc. Proprietary...
Page 35: Chapter 5 Intellispec Cabinet And User Interface
5) USB convenience port is mounted on the side of the user interface. User interface input devices The following devices are available to input information to the Intellispec system: Hardware Guide [BNS/ Preforms] INTELLISPEC™ SV (73343 Rev. 04) Intellispec cabinet and user interface 35 © 2020 Pressco Technology Inc. Proprietary...
Page 36: How To Select Menu Items
 Note: Swapping the button assignments is not supported. The second set of buttons is to accommodate left-handed users. Hardware Guide [BNS/ Preforms] INTELLISPEC™ SV (73343 Rev. 04) 36 Intellispec cabinet and user interface © 2020 Pressco Technology Inc. Proprietary...
Page 37 One is mounted on the side of the user interface pedestal. Some touch screen monitors have additional USB connectors on the side of the monitor. Hardware Guide [BNS/ Preforms] INTELLISPEC™ SV (73343 Rev. 04) Intellispec cabinet and user interface 37 © 2020 Pressco Technology Inc. Proprietary...
Page 38 If, after three tries, the Intellispec does not recognize your finger print, you must log in using the on screen keyboard (OSK) Hardware Guide [BNS/ Preforms] INTELLISPEC™ SV (73343 Rev. 04) 38 Intellispec cabinet and user interface © 2020 Pressco Technology Inc. Proprietary...
Page 39: Chapter 6 System Hardware Information
The power connections for the user interface are found on the right side of the cabinet. 1) PC (computer) power connector 2) Monitor power connector Hardware Guide [BNS/ Preforms] INTELLISPEC™ SV (73343 Rev. 04) System Hardware Information 39 © 2020 Pressco Technology Inc. Proprietary...
Page 40: Power Down
To see the locations of the power switches, refer to Powering on the system (see "Power Up" on page 39). Servicing the User Interface Warning - Potential hazardous voltage from the UPS. Use caution when servicing. Hardware Guide [BNS/ Preforms] INTELLISPEC™ SV (73343 Rev. 04) 40 System Hardware Information © 2020 Pressco Technology Inc. Proprietary...
Page 41: Wiring Diagrams
The power connections for the user interface are found on the right side of the cabinet. 1) PC (computer) power connector 2) Monitor power connector 3) User interface power switchWiring details: Hardware Guide [BNS/ Preforms] INTELLISPEC™ SV (73343 Rev. 04) System Hardware Information 41 © 2020 Pressco Technology Inc. Proprietary...
Page 42 Use wire type UL1015 or equivalent, 16awg (1.44mm2) min. Wiring chart Pin number, 5-pin Wire color Pin number, 3-pin Description connector connector black white green Hardware Guide [BNS/ Preforms] INTELLISPEC™ SV (73343 Rev. 04) 42 System Hardware Information © 2020 Pressco Technology Inc. Proprietary...
Page 43  Note: the connectors not called out in the diagram have no connection 1) Monitor connector panel 2) Convenience USB port 3) PC [inside the cabinet] Hardware Guide [BNS/ Preforms] INTELLISPEC™ SV (73343 Rev. 04) System Hardware Information 43 © 2020 Pressco Technology Inc. Proprietary...
Page 44 18) Optional plant network connection 19) Optional remote user interface connection  For more information, refer to Wiring diagram user interface/ PC (on page 45). Hardware Guide [BNS/ Preforms] INTELLISPEC™ SV (73343 Rev. 04) 44 System Hardware Information © 2020 Pressco Technology Inc. Proprietary...
Page 45 Do not plug in until application software is installed. 7) Trackball USB cable. Do not plug in the PS/2 connector. 8) View of monitor connector panel Hardware Guide [BNS/ Preforms] INTELLISPEC™ SV (73343 Rev. 04) System Hardware Information 45 © 2020 Pressco Technology Inc. Proprietary...
Page 46  Note: the Cat-6 ethernet cabling is divided into two groups. The green cabling goes to/from the cameras and lighting circuitry. The blue cabling goes to/from the part tracking circuitry. Hardware Guide [BNS/ Preforms] INTELLISPEC™ SV (73343 Rev. 04) 46 System Hardware Information © 2020 Pressco Technology Inc. Proprietary...
Page 47: Rebooting The Intellispec System
You must have proper user permissions to exit the software. This prevents unauthorized system shutdowns. Contact your system administrator if you need user permissions.  To exit Intellispec software: Log in. Hardware Guide [BNS/ Preforms] INTELLISPEC™ SV (73343 Rev. 04) System Hardware Information 47 © 2020 Pressco Technology Inc. Proprietary...
Page 48 Once the PC has shut down, turn off the Processor Cabinet ON/OFF switch. For location, see Power Up (on page 39). Hardware Guide [BNS/ Preforms] INTELLISPEC™ SV (73343 Rev. 04) 48 System Hardware Information © 2020 Pressco Technology Inc. Proprietary...
Page 49: Light Tree
For more information, refer to Light tree status (on page 49). Light Tree (optional)  Red (Alarm)  Amber (Warning)  Green (Online)  Blue (Power) Hardware Guide [BNS/ Preforms] INTELLISPEC™ SV (73343 Rev. 04) System Hardware Information 49 © 2020 Pressco Technology Inc. Proprietary...
Page 50 Lane is online Green Lane is offline Blue Part tracker board has power (OK) Blue Part tracker board has no power Hardware Guide [BNS/ Preforms] INTELLISPEC™ SV (73343 Rev. 04) 50 System Hardware Information © 2020 Pressco Technology Inc. Proprietary...
Page 51: Chapter 7 Cluster Box
Any interruption of the protective conductor inside or outside of the instrument is likely to make the instrument dangerous. Intentional interruption is prohibited. Hardware Guide [BNS/ Preforms] INTELLISPEC™ SV (73343 Rev. 04) Cluster Box 51 © 2020 Pressco Technology Inc. Proprietary...
Page 52 Live and Neutral lines of the mains power supply, whilst leaving the protective earth intact. Hardware Guide [BNS/ Preforms] INTELLISPEC™ SV (73343 Rev. 04) 52 Cluster Box © 2020 Pressco Technology Inc. Proprietary...
Page 53: Declaration Of Conformity - Cluster Box
Date: 22 August 2016 Name: Fredrick F. Awig Title: VP of Engineering & Operations Signed for and on behalf of Pressco Technology Inc. Hardware Guide [BNS/ Preforms] INTELLISPEC™ SV (73343 Rev. 04) Cluster Box 53 © 2020 Pressco Technology Inc. Proprietary...
Page 54: Declaration Of Conformity - Embedded Cluster Box
Name: Fredrick F. Awig Title: VP of Engineering & Operations Signed for and on behalf of Pressco Technology Inc. Types of Cluster Boxes There are several types of cluster boxes that differ in size, external wiring, and voltage rating. Use the chart below to identify your cluster box.
Page 55 3) Classic cluster boxFor internal wiring, refer to the cluster box with the voltage rating that matches the voltage used in your plant. Hardware Guide [BNS/ Preforms] INTELLISPEC™ SV (73343 Rev. 04) Cluster Box 55 © 2020 Pressco Technology Inc. Proprietary...
Page 56 Wash-Down and Micro Cluster box 120VAC (on Cluster box external page 73) connections (see "Cluster box 77797 external connections" on page 63) Hardware Guide [BNS/ Preforms] INTELLISPEC™ SV (73343 Rev. 04) 56 Cluster Box © 2020 Pressco Technology Inc. Proprietary...
Page 57: Cluster Box External Connections
Mains mating connector: Harting: insert 09200042711, hood 09200031440 Use wire type UL1015 or equivalent, 16awg (1.44mm2) min. Wiring chart Pin number, 5-pin connector Wire color Description black white green Hardware Guide [BNS/ Preforms] INTELLISPEC™ SV (73343 Rev. 04) Cluster Box 57 © 2020 Pressco Technology Inc. Proprietary...
Page 58 (on page 60). 9) Ethernet cable entry 10) Light Tree 1 11) Encoder 1 12) 8 port I/O boxes (on page 59) Hardware Guide [BNS/ Preforms] INTELLISPEC™ SV (73343 Rev. 04) 58 Cluster Box © 2020 Pressco Technology Inc. Proprietary...
Page 59 Reject 1 Reject Confirm 1 REJ2 Reject 2 Reject Confirm 2 REJ3 Reject 3 Reject Confirm 3 Reject 4/ Reject Confirm 4 Hardware Guide [BNS/ Preforms] INTELLISPEC™ SV (73343 Rev. 04) Cluster Box 59 © 2020 Pressco Technology Inc. Proprietary...
Page 60 Use the table below that matches your system configuration, and connect the modules accordingly.  [*] T connection to lighting controller  [+] Module connects to endcap lighting Hardware Guide [BNS/ Preforms] INTELLISPEC™ SV (73343 Rev. 04) 60 Cluster Box © 2020 Pressco Technology Inc. Proprietary...
Page 61 (1) indicates one network cable connection, (2) indicates two network cable connections Module PDN (green) Data (blue) Base Neck Sidewall Sidewall (2 camera) Seal Imass Controller Computer Hardware Guide [BNS/ Preforms] INTELLISPEC™ SV (73343 Rev. 04) Cluster Box 61 © 2020 Pressco Technology Inc. Proprietary...
Page 62 11) Light tree and horn 12) PDN network (green) 13) Sensor network (blue) 14) 230 V to Pressco PC 15) 400 V supply Hardware Guide [BNS/ Preforms] INTELLISPEC™ SV (73343 Rev. 04) 62 Cluster Box © 2020 Pressco Technology Inc. Proprietary...
Page 63  Note: the Wash-Down version of this box has a protective cover over the filter and fan vents 8 port I/O box (refer to table below) Sensor 1 Sensor 2 Light tree and horn Encoder Hardware Guide [BNS/ Preforms] INTELLISPEC™ SV (73343 Rev. 04) Cluster Box 63 © 2020 Pressco Technology Inc. Proprietary...
Page 64 Power connections AC input Pedestal AC output 8 port I/O connections Hardware Guide [BNS/ Preforms] INTELLISPEC™ SV (73343 Rev. 04) 64 Cluster Box © 2020 Pressco Technology Inc. Proprietary...
Page 65: Servicing The Cluster Box
If the filter contains only dry dust and dirt, rinse it in plain water  If it contains oily dust and dirt, clean it in soapy water  Dry the filter completely before reinstalling it Hardware Guide [BNS/ Preforms] INTELLISPEC™ SV (73343 Rev. 04) Cluster Box 65 © 2020 Pressco Technology Inc. Proprietary...
Page 66: Internal Wiring Diagrams For Cluster Boxes
Wiring diagram terminal strip cluster box 230VAC (on page 76) Internal wiring diagrams for cluster boxes Classic Cluster box 400VAC The following diagrams apply for Classic cluster boxes wired for 400VAC. Hardware Guide [BNS/ Preforms] INTELLISPEC™ SV (73343 Rev. 04) 66 Cluster Box © 2020 Pressco Technology Inc. Proprietary...
Page 67 10A, 600VAC, Time Delay, Class CC 51818 FU4 (quantity 2) 0.5A, 250VA, 5x20mm  Note: Fuse kit 66990 is available. It contains all the above fuses.  Hardware Guide [BNS/ Preforms] INTELLISPEC™ SV (73343 Rev. 04) Cluster Box 67 © 2020 Pressco Technology Inc. Proprietary...
Page 68 T O A D D IT IO N A L S W IT C H E S *For Detail B, refer to Wiring diagram - terminal strip/ power supplies/ grounding - classic cluster box 400VAC (on page 69) Hardware Guide [BNS/ Preforms] INTELLISPEC™ SV (73343 Rev. 04) 68 Cluster Box © 2020 Pressco Technology Inc. Proprietary...
Page 69 D O O R G R O U N D W IR E T R IM W IR E S T O F IT G N D G N D G N D Hardware Guide [BNS/ Preforms] INTELLISPEC™ SV (73343 Rev. 04) Cluster Box 69 © 2020 Pressco Technology Inc. Proprietary...
Page 70 10A, 600VAC, Time Delay, Class CC 51818 FU4 (quantity 2) 0.5A, 250VAC, 5x20mm  Note: Fuse kit 66990 is available. It contains all the above fuses. Hardware Guide [BNS/ Preforms] INTELLISPEC™ SV (73343 Rev. 04) 70 Cluster Box © 2020 Pressco Technology Inc. Proprietary...
Page 71 E m b e d d e d I/O b o x *For Detail B, refer to Wiring diagram - terminal strip/ power supplies/ grounding embedded cluster box 400VAC (on page 72) Hardware Guide [BNS/ Preforms] INTELLISPEC™ SV (73343 Rev. 04) Cluster Box 71 © 2020 Pressco Technology Inc. Proprietary...
Page 72 P A N E L G R O U N D S E E D E T A IL " A " Hardware Guide [BNS/ Preforms] INTELLISPEC™ SV (73343 Rev. 04) 72 Cluster Box © 2020 Pressco Technology Inc. Proprietary...
Page 73 *^ Detail A: Wiring diagram - terminal strip/ power supplies/ grounding - cluster box 120VAC (on page Classic Cluster box 120VAC fuses Part Number Fuse Value 66780 5A, 600VAC, Time Delay, Class CC 59164 0.5A, 250VAC, 5x20mm Hardware Guide [BNS/ Preforms] INTELLISPEC™ SV (73343 Rev. 04) Cluster Box 73 © 2020 Pressco Technology Inc. Proprietary...
Page 74 T O A D D IT IO N A L S W IT C H E S *For Detail B, refer to Wiring diagram - terminal strip/ power supplies/ grounding - cluster box 120VAC (on page 75) Hardware Guide [BNS/ Preforms] INTELLISPEC™ SV (73343 Rev. 04) 74 Cluster Box © 2020 Pressco Technology Inc. Proprietary...
Page 75 F U 1 T R IM W IR E S T O F IT G N D G N D G N D Hardware Guide [BNS/ Preforms] INTELLISPEC™ SV (73343 Rev. 04) Cluster Box 75 © 2020 Pressco Technology Inc. Proprietary...
Page 76 3A, 600VAC, Time Delay, Class CC 51818 0.5A, 250VAC, 5x20mm  Note: Fuse kit 66990 is available. It contains all the above fuses. Hardware Guide [BNS/ Preforms] INTELLISPEC™ SV (73343 Rev. 04) 76 Cluster Box © 2020 Pressco Technology Inc. Proprietary...
Page 77 T O A D D IT IO N A L S W IT C H E S *For Detail B, refer to Wiring diagram - terminal strip/ power supplies/ grounding - cluster box 230VAC (on page 78) Hardware Guide [BNS/ Preforms] INTELLISPEC™ SV (73343 Rev. 04) Cluster Box 77 © 2020 Pressco Technology Inc. Proprietary...
Page 78 Warning - Disconnect the product from the mains supply before replacing the fuse(s). Pressco Part Number Fuse Value 51818 0.5 Amp 5x20mm Hardware Guide [BNS/ Preforms] INTELLISPEC™ SV (73343 Rev. 04) 78 Cluster Box © 2020 Pressco Technology Inc. Proprietary...
Page 79 Wiring diagram - terminal strip Cluster Box 77797 Hardware Guide [BNS/ Preforms] INTELLISPEC™ SV (73343 Rev. 04) Cluster Box 79 © 2020 Pressco Technology Inc. Proprietary...
Page 80 Wiring diagram - DC power distribution Cluster Box 77797 Hardware Guide [BNS/ Preforms] INTELLISPEC™ SV (73343 Rev. 04) 80 Cluster Box © 2020 Pressco Technology Inc. Proprietary...
Page 81: Chapter 8 Inspection Modules
Click the Run button under Immediate Mode, then run a part through the inspection module. While the system is in this mode, you will be able to make adjustments to focus, aperture, or camera height. Hardware Guide [BNS/ Preforms] INTELLISPEC™ SV (73343 Rev. 04) Inspection Modules 81 © 2020 Pressco Technology Inc. Proprietary...
Page 82: Base Inspection Module
Using a finger, gently turn the focus [item 3] and aperture [item 4] rings until the desired image is achieved. Hardware Guide [BNS/ Preforms] INTELLISPEC™ SV (73343 Rev. 04) 82 Inspection Modules © 2020 Pressco Technology Inc. Proprietary...
Page 83 This will help achieve the optimum view of the bottle base. Slotted holes in the mounting brackets provide for vertical adjustment of the camera enclosure. Hardware Guide [BNS/ Preforms] INTELLISPEC™ SV (73343 Rev. 04) Inspection Modules 83 © 2020 Pressco Technology Inc. Proprietary...
Page 84 Wiring Diagram - Base module Hardware Guide [BNS/ Preforms] INTELLISPEC™ SV (73343 Rev. 04) 84 Inspection Modules © 2020 Pressco Technology Inc. Proprietary...
Page 85: Neck/ Sidewall Inspection Module
Repeat for the other camera if applicable. Adjust the focus [item 4] for best image clarity. Repeat for the other camera if applicable. Hardware Guide [BNS/ Preforms] INTELLISPEC™ SV (73343 Rev. 04) Inspection Modules 85 © 2020 Pressco Technology Inc. Proprietary...
Page 86  For smaller bottles, move the camera towards the '1' position.  For larger bottles, move the camera towards the '8' position. Hardware Guide [BNS/ Preforms] INTELLISPEC™ SV (73343 Rev. 04) 86 Inspection Modules © 2020 Pressco Technology Inc. Proprietary...
Page 87 Tighten both knobs [item 1]. Hardware Guide [BNS/ Preforms] INTELLISPEC™ SV (73343 Rev. 04) Inspection Modules 87 © 2020 Pressco Technology Inc. Proprietary...
Page 88 Wiring Diagram - Neck/Sidewall module Hardware Guide [BNS/ Preforms] INTELLISPEC™ SV (73343 Rev. 04) 88 Inspection Modules © 2020 Pressco Technology Inc. Proprietary...
Page 89: Seal Surface Inspection Module
Turn the focus adjust ring [item 4] while observing the part image on the monitor, adjusting for the sharpest image. Hardware Guide [BNS/ Preforms] INTELLISPEC™ SV (73343 Rev. 04) Inspection Modules 89 © 2020 Pressco Technology Inc. Proprietary...
Page 90 To adjust the camera height, move the camera enclosure up or down. Wiring Diagram - Seal module Hardware Guide [BNS/ Preforms] INTELLISPEC™ SV (73343 Rev. 04) 90 Inspection Modules © 2020 Pressco Technology Inc. Proprietary...
Page 91: Preform Seal Endcap Inspection Module
No further adjustments to the camera are necessary. The module is set up for the largest sized preform during installation. If you change to a smaller sized preform, the preform takes up less space on the image. Hardware Guide [BNS/ Preforms] INTELLISPEC™ SV (73343 Rev. 04) Inspection Modules 91 © 2020 Pressco Technology Inc. Proprietary...
Page 92 Reinstall the access plate [item 2] and fasteners [item 1]. 1) Fasteners (four places) 2) Access plate 3) Focus adjust ring 4) Aperture adjust ring Hardware Guide [BNS/ Preforms] INTELLISPEC™ SV (73343 Rev. 04) 92 Inspection Modules © 2020 Pressco Technology Inc. Proprietary...
Page 93 Wiring Diagram - PSE module, sheet 1 Wiring Diagram - PSE module, sheet 2 Hardware Guide [BNS/ Preforms] INTELLISPEC™ SV (73343 Rev. 04) Inspection Modules 93 © 2020 Pressco Technology Inc. Proprietary...
Page 94: Preform Sidewall Inspection Module
Carefully remove the cover. Be careful not to damage the wiring. Adjust aperture [1] or focus [2] while observing the part image on the monitor. Hardware Guide [BNS/ Preforms] INTELLISPEC™ SV (73343 Rev. 04) 94 Inspection Modules © 2020 Pressco Technology Inc. Proprietary...
Page 95 Reinstall the cover. Wiring Diagram - PW module Hardware Guide [BNS/ Preforms] INTELLISPEC™ SV (73343 Rev. 04) Inspection Modules 95 © 2020 Pressco Technology Inc. Proprietary...
Page 96: Pwc Inspection Module
Carefully remove the cover. Be careful not to damage the wiring. Adjust aperture [1] or focus [2] while observing the part image on the monitor. Hardware Guide [BNS/ Preforms] INTELLISPEC™ SV (73343 Rev. 04) 96 Inspection Modules © 2020 Pressco Technology Inc. Proprietary...
Page 97 Reinstall the cover. Wiring Diagram - PWC module Hardware Guide [BNS/ Preforms] INTELLISPEC™ SV (73343 Rev. 04) Inspection Modules 97 © 2020 Pressco Technology Inc. Proprietary...
Page 98: Pw360 Inspection Module
There is an attached cable that allows you to position that control box away from the inspection module. Hardware Guide [BNS/ Preforms] INTELLISPEC™ SV (73343 Rev. 04) 98 Inspection Modules © 2020 Pressco Technology Inc. Proprietary...
Page 99 3) Turn the focus ring [item 4] to achieve the desired focus. 4) Close the door [item 2] and make sure the handle falls into the detent position to lock Hardware Guide [BNS/ Preforms] INTELLISPEC™ SV (73343 Rev. 04) Inspection Modules 99 © 2020 Pressco Technology Inc. Proprietary...
Page 100 Wiring Diagram - PW360 module, sheet 1  Note: the original name for this module was PCR, thus the title in the drawing Hardware Guide [BNS/ Preforms] INTELLISPEC™ SV (73343 Rev. 04) 100 Inspection Modules © 2020 Pressco Technology Inc. Proprietary...
Page 101 Wiring Diagram - PW360 module, sheet 2 Hardware Guide [BNS/ Preforms] INTELLISPEC™ SV (73343 Rev. 04) Inspection Modules 101 © 2020 Pressco Technology Inc. Proprietary...
Page 103: Chapter 9 Extended I/O (Optional)
Some signals must be enabled in the software through the Extended I/O Configuration (see "Extended I/O Configuration in the software" on page 116). Hardware Guide [BNS/ Preforms] INTELLISPEC™ SV (73343 Rev. 04) Extended I/O (Optional) 103 © 2020 Pressco Technology Inc. Proprietary...
Page 104 The Series V Extended I/O signals are listed in the table below. For the location on the Extended I/O board, refer to the Extended I/O terminal block reference (on page 114). Corresponding software and firmware versions: Hardware Guide [BNS/ Preforms] INTELLISPEC™ SV (73343 Rev. 04) 104 Extended I/O (Optional) © 2020 Pressco Technology Inc. Proprietary...
Page 105 *The signals marked with an asterisk must be enabled through Extended I/O Configuration (see "Extended I/O Configuration in the software" on page 116) in the software. Hardware Guide [BNS/ Preforms] INTELLISPEC™ SV (73343 Rev. 04) Extended I/O (Optional) 105 © 2020 Pressco Technology Inc. Proprietary...
Page 106 Part Bad (Group B)* - J4-P7 D107 versions before F225) Part Not Processed 4 Part at Reject (Group J4-P8 D111 B)* - Part Not Processed Hardware Guide [BNS/ Preforms] INTELLISPEC™ SV (73343 Rev. 04) 106 Extended I/O (Optional) © 2020 Pressco Technology Inc. Proprietary...
Page 107 Group 4 J2-P7 Group 5 J2-P8 Group 6 J2-P9 Group 7 J2-P10 Group 8 J2-P15 Group 9 J2-P16 Group 10 J2-P17 Hardware Guide [BNS/ Preforms] INTELLISPEC™ SV (73343 Rev. 04) Extended I/O (Optional) 107 © 2020 Pressco Technology Inc. Proprietary...
Page 108 Isolated ground J1-P1, J1-P2 J2-P1, J2-P2 J3-P1, J3-P2 J4-P1, J4-P2 24 V (isolated) J1-P13, J1-P14 J2-P13, J2-P14 J3-P13, J3-P14 J4-P13, J4-P14 Hardware Guide [BNS/ Preforms] INTELLISPEC™ SV (73343 Rev. 04) 108 Extended I/O (Optional) © 2020 Pressco Technology Inc. Proprietary...
Page 109 *The signals marked with an asterisk must be enabled through Extended I/O Configuration (see "Extended I/O Configuration in the software" on page 116) in the software. Hardware Guide [BNS/ Preforms] INTELLISPEC™ SV (73343 Rev. 04) Extended I/O (Optional) 109 © 2020 Pressco Technology Inc. Proprietary...
Page 110 Part Good (Group B)* J4-P6 D121 Group B outputs Part Bad (Group B)* J4-P7 D107 Part at Reject (Group J4-P8 D111 Hardware Guide [BNS/ Preforms] INTELLISPEC™ SV (73343 Rev. 04) 110 Extended I/O (Optional) © 2020 Pressco Technology Inc. Proprietary...
Page 111 Group 8 J2-P15 Group 9 J2-P16 Group 10 J2-P17 Group 11 J2-P18 Group 12 J2-P19 Group 13 J2-P20 Group 14 J2-P21 Hardware Guide [BNS/ Preforms] INTELLISPEC™ SV (73343 Rev. 04) Extended I/O (Optional) 111 © 2020 Pressco Technology Inc. Proprietary...
Page 112 Isolated ground J1-P1, J1-P2 J2-P1, J2-P2 J3-P1, J3-P2 J4-P1, J4-P2 24 V (isolated) J1-P13, J1-P14 J2-P13, J2-P14 J3-P13, J3-P14 J4-P13, J4-P14 Hardware Guide [BNS/ Preforms] INTELLISPEC™ SV (73343 Rev. 04) 112 Extended I/O (Optional) © 2020 Pressco Technology Inc. Proprietary...
Page 113 Test Points Function Test Point 24 V 24 V Gnd 3.3 V 3.3 V Gnd. Hardware Guide [BNS/ Preforms] INTELLISPEC™ SV (73343 Rev. 04) Extended I/O (Optional) 113 © 2020 Pressco Technology Inc. Proprietary...
Page 114 The following illustrations show typical input and output circuits you can use to communicate with your plant's PLC, or to connect external LEDs or light trees. Hardware Guide [BNS/ Preforms] INTELLISPEC™ SV (73343 Rev. 04) 114 Extended I/O (Optional) © 2020 Pressco Technology Inc. Proprietary...
Page 115: Extended I/O Inside The Cluster Box
If you have a different type of cluster box, the location of the Extended I/O kit may vary. Hardware Guide [BNS/ Preforms] INTELLISPEC™ SV (73343 Rev. 04) Extended I/O (Optional) 115 © 2020 Pressco Technology Inc. Proprietary...
Page 116: Extended I/O Configuration In The Software
| Hardware Setup | Extended I/O Configuration. This screen displays some of the inputs and outputs on the optional extended I/O board. Hardware Guide [BNS/ Preforms] INTELLISPEC™ SV (73343 Rev. 04) 116 Extended I/O (Optional) © 2020 Pressco Technology Inc. Proprietary...
Page 117  Note: If your system has a 2-channel Part Tracker board, then the lane has up to two rejectors. If your system has an 8-channel Part Tracker board, then the lane has up to four rejectors. Hardware Guide [BNS/ Preforms] INTELLISPEC™ SV (73343 Rev. 04) Extended I/O (Optional) 117 © 2020 Pressco Technology Inc. Proprietary...
Page 118 PB = Part Bad signal, Group A and Group B  PaR = Part at Reject signal, Group A and Group B Hardware Guide [BNS/ Preforms] INTELLISPEC™ SV (73343 Rev. 04) 118 Extended I/O (Optional) © 2020 Pressco Technology Inc. Proprietary...
Page 119 Example 2 below: Group A is triggered when the part passes Rejector 2, and Group B is also triggered when the part passes Rejector 2. Hardware Guide [BNS/ Preforms] INTELLISPEC™ SV (73343 Rev. 04) Extended I/O (Optional) 119 © 2020 Pressco Technology Inc. Proprietary...
Page 121: Chapter 10 Maintenance Frequency - Bns
Rinse in clean water; use mild soap and water solution if (if applicable) oily. Cleaning the Cluster Box filters (on page 65) Hardware Guide [BNS/ Preforms] INTELLISPEC™ SV (73343 Rev. 04) Maintenance Frequency - BNS 121 © 2020 Pressco Technology Inc. Proprietary...
Page 122: Cleaning The Vision Processor Filter
If the filter contains oily dust and dirt, clean it in soapy water, then rinse in clear water Dry the filter completely, then place it back underneath the user interface cabinet. Hardware Guide [BNS/ Preforms] INTELLISPEC™ SV (73343 Rev. 04) 122 Maintenance Frequency - BNS © 2020 Pressco Technology Inc. Proprietary...
Page 123: Cleaning The Cluster Box Filters
If it contains oily dust and dirt, clean it in soapy water  Dry the filter completely before reinstalling it Hardware Guide [BNS/ Preforms] INTELLISPEC™ SV (73343 Rev. 04) Maintenance Frequency - BNS 123 © 2020 Pressco Technology Inc. Proprietary...
Page 124: Cleaning Optical Surfaces
An oily film on optical surfaces can cause false rejects or missed defects. Cleaning Glass Surfaces Glass surfaces that may require cleaning are: Hardware Guide [BNS/ Preforms] INTELLISPEC™ SV (73343 Rev. 04) 124 Maintenance Frequency - BNS © 2020 Pressco Technology Inc. Proprietary...
Page 125: Cleaning The Camera Lens
Tighten the height adjustment screw Re-adjust aperture and focus if needed. 1) Camera height adjustment screw 2) Clamping bracket - camera height reference Hardware Guide [BNS/ Preforms] INTELLISPEC™ SV (73343 Rev. 04) Maintenance Frequency - BNS 125 © 2020 Pressco Technology Inc. Proprietary...
Page 126: Cleaning The Beam Splitter Seal Surface Module
You must remove the Beam Splitter to access the bottom side for cleaning. The beam splitter is used in preform sidewall endcap (PSE) modules. Hardware Guide [BNS/ Preforms] INTELLISPEC™ SV (73343 Rev. 04) 126 Maintenance Frequency - BNS © 2020 Pressco Technology Inc. Proprietary...
Page 127: Cleaning Plastic Surfaces
Do not use a glass cleaning solution or strong solvent on the plastic surfaces as they might be damaged. Hardware Guide [BNS/ Preforms] INTELLISPEC™ SV (73343 Rev. 04) Maintenance Frequency - BNS 127 © 2020 Pressco Technology Inc. Proprietary...
Page 128 The frequency of cleaning will depend on plant and process conditions. 1) Part detect reflector 2) Part detect sensor Hardware Guide [BNS/ Preforms] INTELLISPEC™ SV (73343 Rev. 04) 128 Maintenance Frequency - BNS © 2020 Pressco Technology Inc. Proprietary...
Page 129: Chapter 11 How To Contact Pressco
Cleveland, OH USA 44139-1847 Main Phone: +1 440-498-2600 Web Site: www.pressco.com (http://www.pressco.com) Business Hours: Monday - Friday, 8:00am - 5:00pm Eastern Standard Time Hardware Guide [BNS/ Preforms] INTELLISPEC™ SV (73343 Rev. 04) How to Contact Pressco 129 © 2020 Pressco Technology Inc. Proprietary...
Page 131: Index
FOCUS AND POSITION ADJUSTMENT - PW360 MODULE CLEANING GLASS SURFACES • 124 • 99 CLEANING OPTICAL SURFACES • 124 CLEANING PLASTIC SURFACES • 127 Hardware Guide [BNS/ Preforms] INTELLISPEC™ SV (73343 Rev. 04) Index 131 © 2020 Pressco Technology Inc. Proprietary...
Page 132 PREFORM SIDEWALL INSPECTION MODULE VENTILATION • 32 DIMENSIONS • 21 PRESSCO PC OUTLET WIRING • 41 PROHIBITED USE • 10 WARNING DEVICES • 9 Hardware Guide [BNS/ Preforms] INTELLISPEC™ SV (73343 Rev. 04) 132 Index © 2020 Pressco Technology Inc. Proprietary...
Page 133 WIRING DIAGRAM TERMINAL STRIP EMBEDDED CLUSTER BOX 400VAC • 70 WIRING DIAGRAM TRACKBALL • 47 WIRING DIAGRAM USER INTERFACE/ PC • 45 WIRING DIAGRAMS • 41 Hardware Guide [BNS/ Preforms] INTELLISPEC™ SV (73343 Rev. 04) Index 133 © 2020 Pressco Technology Inc. Proprietary...

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