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PRESSCO TECHNOLOGY DecoSpector 360 Hardware Manual

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DecoSpector 360™
Hardware Guide
MANUAL PART NUMBER: 80602 REV. 02
HARDWARE MODEL NUMBER(S): 77769, 77770, 81507, 81508
©2024 Pressco Technology Inc. All rights reserved.

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Summary of Contents for PRESSCO TECHNOLOGY DecoSpector 360

  • Page 1 DecoSpector 360™ Hardware Guide MANUAL PART NUMBER: 80602 REV. 02 HARDWARE MODEL NUMBER(S): 77769, 77770, 81507, 81508 ©2024 Pressco Technology Inc. All rights reserved.
  • Page 2 Pressco Technology Inc. The contents of this manual are furnished for informational use only, are subject to change without notice, and should not be construed as a commitment by Pressco Technology Inc. Written and designed at: Pressco Technology Inc.

  • Page 3: Table Of Contents

    Intended Use Prohibited Use Personal Protective Equipment Personnel Safety Lifting Heavy Objects Authorized Users Spare Parts Usage Chapter 3 Specifications - DecoSpector 360 Deco Can Printing Position Requirement Measurements Environmental Conditions Electrical Specifications Sound Pressure Level ©2024 PRESSCO TECHNOLOGY INC.
  • Page 4 Chapter 4 Declaration of Conformity - DecoSpector 360 Chapter 5 Installation Recommendations Prior to Installation Instructions for Safe Assembly Operations Shipping and Handling DecoSpector 360 Components Assembly, Location, and Mounting Requirements Install the Inspection Module Stability of the Control Enclosure...
  • Page 5 Extended I-O Circuits Chapter 11 Maintenance Maintenance Cautions Preventive Maintenance Frequency Clean the Control Cabinet Filters Service Frame Use the Service Frame to Lift the Module for Maintenance Clean the Tunnel Windows Replace the Filter-Regulator Filters ©2024 PRESSCO TECHNOLOGY INC.

  • Page 6: Chapter 1 Introduction

    This guide provides information about system features and technical specifications. It is intended for Administrator-level users. This guide provides the necessary information to operate a DecoSpector 360 system that is prop- erly installed and programmed. Some machine functions require specialized training. This training is available from Pressco and may be conducted at your plant or at Pressco in Cleveland Ohio, USA.

  • Page 7: Safety Considerations

    Chapter 1 WARNING: - Warning messages indicate information which must be observed to prevent injury, data loss, or equipment damage. CAUTION - Caution messages indicate important information which must be observed to pre- vent: loss of data, poor system performance, or equipment damage. Note: Notes contain special information that warrants being set off from the body text as shown here.

  • Page 8: Chapter 2 Safety Information

    Chapter 2 Safety Information This section contains operator safety information that must be read before operating or servicing the system. WARNING - This product contains no operator serviceable parts. Refer servicing to qualified personnel. To prevent electrical shock do not open cabinet doors whilst power is connected. WARNING - Do not, under any circumstances, tamper with sealed machine parts or devices.

  • Page 9: Symbols Used With This System

    Chapter 2 Flashing lights used for vision inspection systems or fire alarms Certain video games or TV broadcasts containing rapid flashes or alternating patterns of dif- ferent colors Bright, contrasting patterns such as white bars against a black background Flashing white light followed by darkness Stimulating images that take up your complete field of vision, such as being very close to a TV screen or computer monitor Certain colors, such as red and blue...

  • Page 10: Arc Welding Warning

    Chapter 2 Warning: Arc flash and shock hazard Warning: UPS voltage present when power is off Warning: UPS Disconnect Warning: Electrical interlock Danger: shock and arc flash explosion hazards Arc Welding Warning WARNING - Potential equipment damage can occur if the vision equipment is not fully powered down prior to any arc welding performed on the line where the vision equipment is installed, specifically but not limited to our encoders.

  • Page 11: Warning Devices

    Chapter 2 6) Electrical wiring diagram number (Pressco number) 7) Voltage range in Volts AC 8) Frequency range in Hertz (Hz) 9) Inspection module current rating 10) Air conditioner current rating 11) Place of construction Warning Devices The Pressco system has warning devices that indicate system failure or report excessive defects or warnings for your production line.

  • Page 12: Prohibited Use

    Chapter 2 Prohibited Use WARNING - If this instrument is not used as specified, the protection provided by the equip- ment could be impaired. This instrument must only be used in a normal condition (in which all means of protection are intact). Important - The Pressco system should NOT be used for any purpose other than specifically indicated in the section titled "Intended Use"...
  • Page 13 Chapter 2 Operators must be familiar with all machinery connected to the Pressco equipment and know how to use emergency stop devices. Note: the emergency stop devices may not be connected directly to the Pressco equip- ment, but it is important to know how to use them. Before putting the Pressco system online, the operator must ensure that all safety devices used with all connected machinery are in place and operational.

  • Page 14: Lifting Heavy Objects

    Chapter 2 Allow unqualified personnel to operate or perform maintenance procedures on the machine Lifting Heavy Objects CAUTION - Some components are heavy. Take proper precautions to prevent personal injury or damage to equipment. If you are not capable of lifting the object alone, ask a capable person to help lift the object, or use a mechanical lifting device The components do not have handles to lift the equipment.

  • Page 15: Spare Parts Usage

    Before resuming production, make sure all safety devices are in working order. Pressco Technology Inc. shall not be liable in any way if any of the above-described directions are not complied with. To obtain a spare parts list, contact the Spare Parts department at Pressco: SpareParts@- pressco.com.

  • Page 16: Chapter 3 Specifications - Decospector 360

    Chapter 3 Specifications - DecoSpector 360 This instrument has been designed and tested in accordance with Publication EN61010-1 (2010) Safety Requirements for Electrical Equipment for Measurement, Control and Laboratory Use and has been supplied in a safe condition. The instruction documentation contains information and warnings which must be followed by the user to ensure safe operation and to maintain the instru- ment in a safe condition.

  • Page 17: Measurements

    The following topics show the measurements for the DecoSpector cabinet, inspection module, and service frame. Deco Control Enclosure Measurements This drawing shows measurements for cabinet numbers 77769, 77770, 81507, and 81508. The measurements are in inches. The numbers in brackets are in millimeters. CHAPTER 3 SPECIFICATIONS - DECOSPECTOR 360...
  • Page 18 The illustration below shows the measurements of the standard (pin stripper) inspection module DS6 (model 76610). Other module measurements are listed in tables below. Standard (pin stripper) inspection module DS6 (model 76610) Width 27 inches [695 mm] CHAPTER 3 SPECIFICATIONS - DECOSPECTOR 360...

  • Page 19: Environmental Conditions

    25.79 inches [655.07 mm] (34.85 inches [885.19 mm] Height with stand) Environmental Conditions The DecoSpector 360™ system is designed to be safe in the following environmental conditions: Note: Please consult Pressco Technology Inc. if your environmental conditions are outside of those listed. Condition...

  • Page 20: Electrical Specifications

    Electrical Specifications The following are electrical specifications* for the DecoSpector 360™ control enclosure: *Note: the specifications are current as of the date of this publication and the wiring diagrams included in this publication.

  • Page 21: Chapter 4 Declaration Of Conformity - Decospector

    The Technical Documentation demonstrates the fulfillment of the essential requirements as set out in Annex I of the above Directive. Pressco Technology Inc. 29200 Aurora Road Cleveland, Ohio 44139-1847 Manufacturer This declaration of conformity is issued under the sole responsibility of the manufacturer.
  • Page 22 Chapter 4 Date: 21 April 2021 CHAPTER 4 DECLARATION OF CONFORMITY - DECOSPECTOR 360...

  • Page 23: Chapter 5 Installation

    Pressco Technology Inc. with the means and equipment necessary for the unloading, lifting, and handling of machine parts. Pressco Technology Inc. deems it important to have one of their tech- nicians supervise the process of unloading, handling, and lifting the machine. The technician can give useful advice as to the logical sequence in which the components should be unpacked and positioned for ease of assembly.
  • Page 24 WARNING - Only qualified personnel must be involved in the operation of unloading, hand- ling, and lifting the machine. Pressco Technology Inc. shall not be liable for damage to com- ponents and/or personal injury resulting from the involvement of unauthorized personnel and/or failure to comply with the directions provided in this manual in relation to lifting and transport.

  • Page 25: Decospector 360 Components

    Chapter 5 Storing The machine should be stored indoors, still packed. Maintain regular temperature and humidity. DecoSpector 360 Components The following diagram shows the major components of the system. Your plant may have a different configuration based on your inspection requirements.
  • Page 26 Chapter 5 1) 4-port I/O box - (correlation signals) located near the correlation sensors 2) Light tree - location is plant-specified 3) Encoder - located near the tunnel 4) 8-port I/O box - (part detection and rejection signals) located near the tunnel 5) Tunnel - also called Inspection Module, mounted on a Service Frame 6) Operator interface - in some plants, this interface may be located in a remote location from the control enclosure...

  • Page 27: Assembly, Location, And Mounting Requirements

    This is of vital importance for correct machine operation. WARNING - Pressco Technology Inc. shall not be liable in case of failures or damage to prop- erty and/or personal injury resulting from or connected with assembly if this has been carried out by unauthorized personnel, or is not in compliance with the indications given in this manual.
  • Page 28 Chapter 5 Lift the Module Using a forklift or other mechanical lifting device, lift the module using the two straps that are installed by Pressco prior to shipping. Use a hook, another strap, or your plant's preferred method. Place the module on top of the service frame. Secure the module in place with screws, as specified in the installation drawings.

  • Page 29: Stability Of The Control Enclosure

    Chapter 5 Stability of the Control Enclosure Ensure the stability of the control enclosure. Also refer to the directives in the Personnel Safety sec- tion. To make sure the control enclosure is stable: 1. Make sure that the control enclosure frame [item 1] is secured properly. 2.

  • Page 30: Utilities To Be Supplied By Customer

    Chapter 5 Utilities to be Supplied by Customer The following utilities are required to operate the DecoSpector system. Before making connection, make sure the utility matches the technical specifications. More than one connection of the utilities may be required depending on the number of modules installed. Refer to specific wiring diagrams. WARNING - This is a Protection Class 1 Product (provided with a protective earthing ground ter- minal).

  • Page 31: Electrical Connections For Cabinets 77769, 77770, 81507, And 81508

    Chapter 5 Electrical Connections for cabinets 77769, 77770, 81507, and 81508 Make sure that the power outlet voltage matches the voltage required by the machine. Refer to the specifications for equipment included with your system: "Electrical Specifications" on page 20 WARNING - Power Switch is the power disconnect device. Do not position the equipment such that access to the disconnect switch is impaired.

  • Page 32: Chapter 6 Control Enclosure And Operator Interface Hardware

    Chapter 6 Control Enclosure and Operator Inter- face Hardware 1) Touch screen monitor 2) Biometric login device 3) Keyboard tray 4) Power indicator LED 5) Power switch 6) Locks (Accessing the internal components with power OFF) 7) Vision processor (inside control enclosure) 8) Air conditioner CHAPTER 6 CONTROL ENCLOSURE AND OPERATOR INTERFACE HARDWARE...

  • Page 33: Usb Ports

    Chapter 6 USB Ports There are USB ports available to back up or transfer data. Biometric Login Device The Biometric Identification login device is used to log in and out of the Pressco system. This device is optional and must be purchased with the system. To log in with this device, press your finger to the device.

  • Page 34: Power On And Off At The Control Enclosure

    Chapter 6 Power On and Off at the Control Enclosure Power on: Turn on the switch [1] on the front of the cab- inet. The power indicator [2] will illuminate. The software will start automatically. (You must log in and put the sys- tem online to begin inspection) Note: it takes about a minute for the computer to start after the main power switch is turned ON...

  • Page 35: Accessing The Internal Components With Power Off

    Chapter 6 Accessing the Internal Components with Power Off To access the components inside of the control cabinet, you will need the keys (supplied by Pressco). WARNING - When the system is powered down, there is still voltage present at the UPS. Only AUTHORIZED PERSONNEL should attempt to open the system.

  • Page 36: Lockout Procedure

    Chapter 6 Lockout Procedure To prevent power from being applied while the cabinet door is open: 1. Make sure the handle is in the OFF position 2. Push the red piece of the handle out from the back 3. Secure up to three locks CHAPTER 6 CONTROL ENCLOSURE AND OPERATOR INTERFACE HARDWARE...

  • Page 37: Accessing The Internal Components With The Power On

    Chapter 6 Accessing the Internal Components with the Power On The disconnect switch has an override feature allowing you to open the cabinet door while the switch is in the ON position. WARNING - Only AUTHORIZED SERVICE PERSONNEL should access the inside of the computer while the power to the unit is still applied.

  • Page 38: Chapter 7 Components And Wiring Diagrams

    Chapter 7 Components and Wiring Diagrams Deco Interconnect Diagram This diagram shows a typical DecoSpector 360™ system configuration. Blue Ethernet = Camera. Green = PDN. CHAPTER 7 COMPONENTS AND WIRING DIAGRAMS...

  • Page 39: External Connections

    External Connections The connectors are on the side of the DecoSpector cabinet. P1) Inspection Module power 12Vdc /24Vdc /48Vdc E1) block connector - inspection module connections USB1 and USB2 - for data transfer 1) Auxiliary input 2) 8-port I/O (part detection and rejection) 3) 4-port I/O (correlation sensors) 4) Light tree 5) Trigger (camera)

  • Page 40: Components Inside The Control Enclosure

    Chapter 7 Components Inside the Control Enclosure 1) DC Power panel, TB2 2) Power Entry Panel, DISC1, TB1 3) Vision Processor Panel 4) Air conditioner 5) Gland plate 6) Extended I/O board 7) 8-channel part tracker board CHAPTER 7 COMPONENTS AND WIRING DIAGRAMS...
  • Page 41 Chapter 7 8) Power switch, DISC1 (connected by a rod to the disconnect on the rear of the cabinet) 9) UPS 10) PLC Correlation, Extended I/O Opto Relays 78746 CHAPTER 7 COMPONENTS AND WIRING DIAGRAMS...

  • Page 42: Vision Processor Panel

    Chapter 7 Vision Processor Panel 1) Vision Processor rear panel 2) Managed Ethernet switch 3) Remote I/O output module 4) Remote I/O coupler module Fuse Replacement IMPORTANT: Look at the fuse and replace it with the same size and rating as the fuse you are removing.

  • Page 43: Wiring Diagrams For Control Cabinet

    Chapter 7 Wiring Diagrams for Control Cabinet See the next pages for the wiring diagrams for Pressco family documents F1904W, which are for the DecoSpector cabinet. CHAPTER 7 COMPONENTS AND WIRING DIAGRAMS...
  • Page 44 Chapter 7 Wiring Diagram - sheet 1 of 10 (120VAC) - Power Distribution CHAPTER 7 COMPONENTS AND WIRING DIAGRAMS...
  • Page 45 Chapter 7 Wiring Diagram - sheet 2 of 10 (120VAC) - Power Distribution CHAPTER 7 COMPONENTS AND WIRING DIAGRAMS...
  • Page 46 Chapter 7 Wiring Diagram - sheet 3 of 10 (230VAC) - Power Distribution CHAPTER 7 COMPONENTS AND WIRING DIAGRAMS...
  • Page 47 Chapter 7 Wiring Diagram - sheet 4 of 10 (230VAC) - Power Distribution CHAPTER 7 COMPONENTS AND WIRING DIAGRAMS...
  • Page 48 Chapter 7 Wiring Diagram - sheet 5 of 10 - AC/DC Power Distribution CHAPTER 7 COMPONENTS AND WIRING DIAGRAMS...
  • Page 49 Chapter 7 Wiring Diagram - sheet 6 of 10 - part tracker CHAPTER 7 COMPONENTS AND WIRING DIAGRAMS...
  • Page 50 Chapter 7 Wiring Diagram - sheet 7 of 10 - Extended I/O, Remote I/O CHAPTER 7 COMPONENTS AND WIRING DIAGRAMS...
  • Page 51 Chapter 7 Wiring Diagram - sheet 8 of 10 - Vision Processor and Ethernet Switch CHAPTER 7 COMPONENTS AND WIRING DIAGRAMS...
  • Page 52 Chapter 7 Wiring Diagram - sheet 9 of 10 - monitor and 10-port phoenix block CHAPTER 7 COMPONENTS AND WIRING DIAGRAMS...
  • Page 53 Chapter 7 Wiring Diagram - sheet 10 of 10 - gland plate connections CHAPTER 7 COMPONENTS AND WIRING DIAGRAMS...

  • Page 54: Wiring Diagrams For Inspection Modules

    Chapter 7 Wiring Diagrams for Inspection Modules The wiring diagrams on the next several pages are for models DS6 - DS9 and XXL inspection mod- ules. If your system has an earlier inspection module, contact Pressco for the wiring diagrams. CHAPTER 7 COMPONENTS AND WIRING DIAGRAMS...
  • Page 55 Chapter 7 Wiring Diagram DS6 (model 76610) - 1 of 3 CHAPTER 7 COMPONENTS AND WIRING DIAGRAMS...
  • Page 56 Chapter 7 Wiring Diagram DS6 - 2 of 3 CHAPTER 7 COMPONENTS AND WIRING DIAGRAMS...
  • Page 57 Chapter 7 Wiring Diagram DS6 - 3 of 3 CHAPTER 7 COMPONENTS AND WIRING DIAGRAMS...
  • Page 58 Chapter 7 Wiring Diagram DS7 (model 76620) - 1 of 4 CHAPTER 7 COMPONENTS AND WIRING DIAGRAMS...
  • Page 59 Chapter 7 Wiring Diagram DS7 - 2 of 4 CHAPTER 7 COMPONENTS AND WIRING DIAGRAMS...
  • Page 60 Chapter 7 Wiring Diagram DS7 - 3 of 4 CHAPTER 7 COMPONENTS AND WIRING DIAGRAMS...
  • Page 61 Chapter 7 Wiring Diagram DS7 - 4 of 4 CHAPTER 7 COMPONENTS AND WIRING DIAGRAMS...
  • Page 62 Chapter 7 Wiring Diagram DS8 (model 80125) - 1 of 3 CHAPTER 7 COMPONENTS AND WIRING DIAGRAMS...
  • Page 63 Chapter 7 Wiring Diagram DS8 - 2 of 3 CHAPTER 7 COMPONENTS AND WIRING DIAGRAMS...
  • Page 64 Chapter 7 Wiring Diagram DS8 - 3 of 3 CHAPTER 7 COMPONENTS AND WIRING DIAGRAMS...
  • Page 65 Chapter 7 Wiring Diagram DS9 (model 80134) - 1 of 4 CHAPTER 7 COMPONENTS AND WIRING DIAGRAMS...
  • Page 66 Chapter 7 Wiring Diagram DS9 - 2 of 4 CHAPTER 7 COMPONENTS AND WIRING DIAGRAMS...
  • Page 67 Chapter 7 Wiring Diagram DS9 - 3 of 4 CHAPTER 7 COMPONENTS AND WIRING DIAGRAMS...
  • Page 68 Chapter 7 Wiring Diagram DS9 - 4 of 4 CHAPTER 7 COMPONENTS AND WIRING DIAGRAMS...

  • Page 69: Plc Correlation, Extended I-O Opto Relays 78746 (Optional)

    Chapter 7 PLC Correlation, Extended I-O Opto Relays 78746 (Optional) This terminal block (on the bottom of the cabinet) is where you connect the Extended I/O signals to your plant's PLC. Please see the Extended I/O section for wiring information. Wiring with Relay Terminals marked 1, 2, 3, 4 CHAPTER 7 COMPONENTS AND WIRING DIAGRAMS...
  • Page 70 Chapter 7 Wiring with Relay Terminals marked A1, A2, 13, 14 CHAPTER 7 COMPONENTS AND WIRING DIAGRAMS...
  • Page 71 Chapter 7 Wiring Diagram 78746 - 1 of 5 78746W Rev. 02. To see the available signals, see the section: "Deco Extended IO" on page 87. CHAPTER 7 COMPONENTS AND WIRING DIAGRAMS...
  • Page 72 Chapter 7 Wiring Diagram 78746 - 2 of 5 78746W Rev. 02. Opto relays wired for correlation inputs from PLC. CHAPTER 7 COMPONENTS AND WIRING DIAGRAMS...
  • Page 73 Chapter 7 Wiring Diagram 78746 - 3 of 5 78746W Rev. 02. Examples for Opto Relays wiring per customer requirements. CHAPTER 7 COMPONENTS AND WIRING DIAGRAMS...
  • Page 74 Chapter 7 Wiring Diagram 78746 - 4 of 5 78746W Rev. 02. Opto Relays wired for correlation inputs from PLC. CHAPTER 7 COMPONENTS AND WIRING DIAGRAMS...
  • Page 75 Chapter 7 Wiring Diagram 78746 - 5 of 5 78746W Rev. 02. TB3. CHAPTER 7 COMPONENTS AND WIRING DIAGRAMS...

  • Page 76: Plc Correlation Opto Relays 78257 (Optional)

    Chapter 7 PLC Correlation Opto Relays 78257 (Optional) This terminal block (on the bottom of the cabinet) is where you connect the Extended I/O signals to your plant's PLC. Please see the Extended I/O section for wiring information. The difference between this kit (78257) and kit 78746 is that 78746 provides additional relays for the PLC to interface with the Extended I/O signals.
  • Page 77 Chapter 7 Wiring with Relay Terminals marked A1, A2, 13, 14 CHAPTER 7 COMPONENTS AND WIRING DIAGRAMS...
  • Page 78 Chapter 7 Wiring Diagram 78257 - 1 of 3 (relay terminals marked 1,2,3,4) CHAPTER 7 COMPONENTS AND WIRING DIAGRAMS...
  • Page 79 Chapter 7 Wiring Diagram 78257 - 2 of 3 (relay terminals marked A1,A2,13,14) CHAPTER 7 COMPONENTS AND WIRING DIAGRAMS...
  • Page 80 Chapter 7 Wiring Diagram 78257 - 3 of 3 (TB3) CHAPTER 7 COMPONENTS AND WIRING DIAGRAMS...

  • Page 81: Port I-O Box

    P/D - part detector REJ1, REJ2 - rejector 1 and 2* RC1, RC2 - reject confirm 1 and 2* (optional) *DecoSpector 360™ does not use rejector 2 nor reject confirm 2 4 Port I-O Box The I/O box is usually mounted near the correlation sensors. The cable from this box is plugged into the bottom of the control enclosure, connector B.

  • Page 82: Chapter 8 Inspection Module

    Chapter 8 Inspection Module WARNING - Keep hands away from the Vortex cooler [3] to avoid risk of burns. 1) DecoSpector 360™ inspection module 2) air connection for Vortex cooler 3) Vortex cooler 4) mechanical stop for the service frame...
  • Page 83 Chapter 8 This page left blank intentionally CHAPTER 8 INSPECTION MODULE...

  • Page 84: Chapter 9 Troubleshooting

    Chapter 9 Troubleshooting This section contains some possible errors that might occur with the DecoSpector system, and actions you can take. Symptom Possible Cause Action Restart the system: "Power On Cannot log in and Off at the Control Enclosure" Pop-up window says "Deco on page 34 has stopped responding"...

  • Page 85: Full Power Cycle For Decospector

    Chapter 9 Full Power Cycle for DecoSpector This procedure should only be performed when a standard power cycle does not work (example: the software is not responding). CHAPTER 9 TROUBLESHOOTING...
  • Page 86 Chapter 9 WARNING - Keep clear of reject devices. Projectiles may cause injury. WARNING - When the system is powered down, there is still voltage present at the UPS. Only AUTHORIZED PERSONNEL should attempt to open the system. We recommend that only AUTHORIZED PERSONNEL have access to the keys.

  • Page 87: Chapter 10 Deco Extended Io

    Chapter 10 Deco Extended IO This optional module provides additional input and output ports for communicating with the DecoSpector 360™ system. The board is connected to the Part Tracker board via a ribbon cable inside the control enclosure. In this section:...
  • Page 88 Chapter 10 Indicator Signal Connector Comments/ Reference part declared bad by the inspection Pulses for 12 ms for each part that crosses the Part at Reject J4-20 reject point (online mode only) Group 0 - Material Hand- J2-3 ling Group 1 - Fixture J2-4 Group 2 - Wrong Color J2-5...

  • Page 89: Defect Group I-O

    Chapter 10 Indicator Signal Connector Comments/ Reference Inspection Alarm 0 J3-3 Inspection Alarm 1 J3-4 Inspection Alarm 2 J3-5 Inspection Alarm 3 J3-6 Inspection Alarm 4 J3-7 Inspection Alarm 5 J3-8 Goes active when the Inspection Alarm 6 J3-9 associated alarm con- dition occurs and stays Inspection Alarm 7 J3-10...
  • Page 90 Chapter 10 The DecoSpector 360™ system generates an output signal when specific defects are detected. The Group Outputs generate a signal for a total of 12ms when triggered. The signals are hard wired and not configurable. However, you can enable or disable the defect group outputs (all enabled or all disabled).

  • Page 91: Extended I-O Board

    Chapter 10 Extended I-O Board Extended I-O Circuits The following illustrations show typical input and output circuits you can use to communicate with your plant's PLC, or to connect external LEDs or light trees. Specifications: Minimum dwell time of the input device is 1.1 ms Maximum output load is 50 mA Default value of output pulse is 12ms.
  • Page 92 Chapter 10 The following illustration shows a typical circuit that can be used to clear alarms. Note: as of the time of this publication, extended I/O inputs are not available CHAPTER 10 DECO EXTENDED IO...

  • Page 93: Chapter 11 Maintenance

    Chapter 11 Maintenance Maintenance Cautions When carrying out maintenance or repair work: Disconnect master switch. For switch locations, refer to the Power Up and Power Down section. Before starting the machine, ensure that no person is close to the machine. If maintenance or repair requires the disconnection or removal of safety or protection systems, this operation must be supervised by authorized personnel who must ensure the prevention of personal injury or damage to the machine.

  • Page 94: Clean The Control Cabinet Filters

    Chapter 11 Frequency - Number of times per: Action Shift Week Month Year Supplies Required Replace the two Filter/ Regulator Part number: 67622 - Filters: 30 minutes Kit Oil Removal "Replace the Fil- Replacement Filters ter-Regulator Fil- ters" on page 100 Clean the Control Cabinet Filters The filter should be cleaned once a month for best results.

  • Page 95: Service Frame

    Chapter 11 Service Frame The service frame is used during inspection module maintenance and calibration. WARNING - This product contains no operator serviceable parts. Contact Pressco for ser- vice. How to Contact Pressco - Do not open the gearbox enclosure. Oil may spill from the gearbox if it is opened. - KEEP OFF the service frame.

  • Page 96: Use The Service Frame To Lift The Module For Maintenance

    Chapter 11 Use the Service Frame to Lift the Module for Maintenance 1. Use the handle [A] to lift the module. Turn handle [A] clockwise = module moves up. The handle contains a ratchet device, allowing movement in only one direction at a time. 2.
  • Page 97 Chapter 11 F) locking device holds the module in place while you work CHAPTER 11 MAINTENANCE...

  • Page 98: Clean The Tunnel Windows 98

    Chapter 11 Clean the Tunnel Windows The inspection tunnel windows need to be cleaned at least once per shift, depending on plant con- ditions. Important - Debris and contamination could build up on both the glass and plastic surfaces. This dirt could appear in the inspection windows, causing false rejects of parts, missed defects, or it could degrade lighting.
  • Page 99 8. Flip the switch to change directions of the service frame. 9. Crank the handle to lower the module back into place. 10. Start production. 11. Select the Relearn button in the DecoSpector 360™ software, so that the system learns parts with the newly cleaned windows. CHAPTER 11 MAINTENANCE...

  • Page 100: Replace The Filter-Regulator Filters

    Chapter 11 Replace the Filter-Regulator Filters The filter/ regulator assembly shown below is installed with the inspection module. Replace filters. Pressco part number Description Replace at least: Filter/ regulator. No filter change neces- sary. Kit (contains one each of 67620 and 67621) 67622 It is easier to replace both of these filters at...

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