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PRESSCO TECHNOLOGY INTELLISPEC PMH-1200 Manual

Preform inspection machine
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INTELLISPEC™
PMH-1200 Preform Inspection
Machine
Pressco Technology Inc.
Part Number 69101 Rev. 02
Original Instructions

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  • Page 1 INTELLISPEC™ PMH-1200 Preform Inspection Machine Pressco Technology Inc. Part Number 69101 Rev. 02 Original Instructions...
  • Page 2 No part of this manual may be reproduced or transmitted in any form or by any means, electronic or mechanical, including photocopying and recording, for any purpose, without the express written permission of Pressco Technology Inc. The contents of this manual are furnished for informational use only, are subject to change without notice, and should not be construed as a commitment by Pressco Technology Inc.

  • Page 3: Table Of Contents

    Three Camera Sidewall module.......................53 Chapter 8 Machine Control Functions ................57 Human Machine Interface (HMI) Main Control Screen ..............57 PMH-1200 Preform Inspection Machine INTELLISPEC™ (Part Number 69101 Rev. 02) How to Contact Pressco i © 2012 Pressco Technology Inc. Proprietary...
  • Page 4 Chapter 13 Appendix ....................... 107 Appendix A - Wiring diagrams .......................107 Appendix B - Using the PDX ......................116 Index ..........................121 PMH-1200 Preform Inspection Machine INTELLISPEC™ (Part Number 69101 Rev. 02) ii How to Contact Pressco © 2012 Pressco Technology Inc. Proprietary...

  • Page 5: Chapter 1 How To Contact Pressco

    E-mail: service@pressco.com (mailto:service@pressco.com) or techsupport@pressco.com (mailto:techsupport@pressco.com) Customer Service Fax: +1 440-498-4761 Mailing Address: Pressco Technology Inc. 29200 Aurora Rd. Cleveland, OH USA 44139-1847 Main Phone: +1 440-498-2600 Web Site: www.pressco.com (http://www.pressco.com) Business Hours: Monday - Friday, 8:00am - 5:00pm Eastern Standard Time PMH-1200 Preform Inspection Machine INTELLISPEC™...

  • Page 7: Chapter 2 Introduction

    These messages are set off from the body text as shown here. PMH-1200 Preform Inspection Machine INTELLISPEC™ (Part Number 69101 Rev. 02) Introduction 5 © 2012 Pressco Technology Inc. Proprietary...
  • Page 8  Important Notes appear as shown below: Important Important notes are set off from the body text as shown here. PMH-1200 Preform Inspection Machine INTELLISPEC™ (Part Number 69101 Rev. 02) 6 Introduction © 2012 Pressco Technology Inc. Proprietary...

  • Page 9: Chapter 3 System Overview

    After this inspection, the preform is released and is either dropped onto the outfeed belt or blown into the reject chute. Reject bin Outfeed conveyor PMH-1200 Preform Inspection Machine INTELLISPEC™ (Part Number 69101 Rev. 02) System Overview 7 © 2012 Pressco Technology Inc. Proprietary...

  • Page 10: Options

    After this inspection, the preform is either diverted to the reject chute or released into the outfeed belts. PMH-1200 Preform Inspection Machine INTELLISPEC™ (Part Number 69101 Rev. 02) 8 System Overview © 2012 Pressco Technology Inc. Proprietary...

  • Page 11: System Specifications

    SYSTEM SPECIFICATIONS Declaration of Conformity - PMH-1200 Pressco Technology, Inc. of 29200 Aurora Road, Cleveland, Ohio USA 44139-1847, hereby declare under our sole responsibility that the following machinery complies with the essential health and safety standards and protection requirements of the following...

  • Page 12: System Electrical Specifications

    Weight (total machine) 1364 kg [3000 lbs] Height 2032 mm [80.00 in] Width 2532.14 mm [99.69 in] Depth 2018.96 mm [79.49 in] PMH-1200 Preform Inspection Machine INTELLISPEC™ (Part Number 69101 Rev. 02) 10 System Overview © 2012 Pressco Technology Inc. Proprietary...

  • Page 13: Environmental Conditions

    This is a Class A product. In a domestic environment, this product may cause radio interference in which case the user may be required to take adequate measures.  Note: Please consult Pressco Technology Inc. (see "How to Contact Pressco" on page 3) if your environmental conditions are outside of those listed. Condition...

  • Page 14: Sound Pressure Level

    The PMH-1200 has a maximum 70 dBA level at 1 meter distance. Use proper hearing protection as specified by your plant safety instructions. wall Reject output Output conveyor Electrical cabinet PMH-1200 Preform Inspection Machine INTELLISPEC™ (Part Number 69101 Rev. 02) 12 System Overview © 2012 Pressco Technology Inc. Proprietary...

  • Page 15: Pneumatic Requirements

    HMI if it is not sufficient for rejection. If this condition repeats, a surge tank may be required. PMH-1200 Preform Inspection Machine INTELLISPEC™ (Part Number 69101 Rev. 02) System Overview 13 © 2012 Pressco Technology Inc. Proprietary...

  • Page 17: Chapter 4 Safety Information And Markings

    To prevent electrical shock do not open cabinet doors whilst power is connected. SERIAL TAG The following illustration shows the serial tag located on the PMH-1200 control enclosure. PMH-1200 Preform Inspection Machine INTELLISPEC™ (Part Number 69101 Rev. 02) Safety Information and Markings 15 © 2012 Pressco Technology Inc. Proprietary...

  • Page 18: Decals

    The following decals are found on the PMH-1200 machine. See Part Changeover Procedures (on page 81). Phase Adjustment Mesh Adjustment Height Adjustment PMH-1200 Preform Inspection Machine INTELLISPEC™ (Part Number 69101 Rev. 02) 16 Safety Information and Markings © 2012 Pressco Technology Inc. Proprietary...

  • Page 19: Symbols

    Observe the following safety warnings when operating the system or working near it: Warning Potential for projectiles to strike persons and cause injury. Keep clear of reject devices. PMH-1200 Preform Inspection Machine INTELLISPEC™ (Part Number 69101 Rev. 02) Safety Information and Markings 17 © 2012 Pressco Technology Inc. Proprietary...

  • Page 20: Intended Use

     Use in a flammable environment  Use in a damp, moist, or wet environment, except where specifically indicated PMH-1200 Preform Inspection Machine INTELLISPEC™ (Part Number 69101 Rev. 02) 18 Safety Information and Markings © 2012 Pressco Technology Inc. Proprietary...

  • Page 21: Personal Protective Equipment

    We recommend, at minimum, use of the following Personal Protective Equipment (PPE): Protective clothing Protective gloves Protective ear plugs or headphones Protective eye wear Protective foot wear PMH-1200 Preform Inspection Machine INTELLISPEC™ (Part Number 69101 Rev. 02) Safety Information and Markings 19 © 2012 Pressco Technology Inc. Proprietary...

  • Page 22: Personnel Safety

    All machine movements must be performed with limited speed and limited movements. PMH-1200 Preform Inspection Machine INTELLISPEC™ (Part Number 69101 Rev. 02) 20 Safety Information and Markings © 2012 Pressco Technology Inc. Proprietary...

  • Page 23: Lifting Heavy Objects

    6. To place the load in the appropriate spot, bend at the knees using only your leg muscles to lower the load. PMH-1200 Preform Inspection Machine INTELLISPEC™ (Part Number 69101 Rev. 02) Safety Information and Markings 21 © 2012 Pressco Technology Inc. Proprietary...

  • Page 24: Authorized Users

     Before resuming production, make sure all safety devices are in working order. Pressco Technology Inc. shall not be liable in any way if any of the above-described directions are not complied with. To obtain a spare parts list, contact the customer service department at Pressco. How to Contact Pressco (on page 3).

  • Page 25: Chapter 5 Installation And Setup

    Warning Only qualified personnel must be involved in the operation of unloading, handling, and lifting the machine. Pressco Technology Inc. shall not be liable for damage to components and/or personal injury resulting from the involvement of unauthorized personnel and/or failure to comply with the directions provided in this manual in relation to lifting and transport.
  • Page 26 After the machine is delivered, check for any damage that might have occurred during shipping. In case of damage, contact Pressco Technology Inc (see "How to Contact Pressco" on page 3).

  • Page 27: Securing To Floor

    5. Connect outfeed conveyor sensor [item 3]. 6. Reinstall reject chute full sensor [item 2]. 7. Reinstall window [item 1]. PMH-1200 Outfeed Location Outfeed Conveyor PMH-1200 Preform Inspection Machine INTELLISPEC™ (Part Number 69101 Rev. 02) Installation and Setup 25 © 2012 Pressco Technology Inc. Proprietary...

  • Page 28: Electrical Service

    See nameplate on electrical enclosure door. Rotary disconnect Incoming electrical service Start push button Stop push button PMH-1200 Preform Inspection Machine INTELLISPEC™ (Part Number 69101 Rev. 02) 26 Installation and Setup © 2012 Pressco Technology Inc. Proprietary...

  • Page 29: Protective Earthing

    GROUND DETAIL FASTEN GROUND LUGS AS SHOWN Ground Stud Star Washer Earth Extension PE (Primary Protective Earth) Hex Nut Flat Washer PMH-1200 Preform Inspection Machine INTELLISPEC™ (Part Number 69101 Rev. 02) Installation and Setup 27 © 2012 Pressco Technology Inc. Proprietary...
  • Page 30 Connect plant air supply of 90 PSI, 55 SCFM minimum, to 3/8 NPT port on the Filter Regulator Lubricator (FRL). Air supply connection PMH-1200 Preform Inspection Machine INTELLISPEC™ (Part Number 69101 Rev. 02) 28 Installation and Setup © 2012 Pressco Technology Inc. Proprietary...

  • Page 31: Initial Adjustments

    LOCATION AND CONNECTION OF EQUIPMENT The following diagram indicates where the Intellispec cabinet [item 4] should be placed: PMH-1200 Preform feeder Intellispec cabinet PMH-1200 Preform Inspection Machine INTELLISPEC™ (Part Number 69101 Rev. 02) Installation and Setup 29 © 2012 Pressco Technology Inc. Proprietary...

  • Page 32: Interconnect Diagrams

    “Good Part Count Exceeded” cable Preform Seal Chromapulse Endcap Driver 3 Camera Camera module Sidewall module Color Backlight Backlight Camera Backlight PMH-1200 PMH-1200 Preform Inspection Machine INTELLISPEC™ (Part Number 69101 Rev. 02) 30 Installation and Setup © 2012 Pressco Technology Inc. Proprietary...
  • Page 33 Internal interconnect Preform Seal Endcap motorized focus S IV-D Cable References: Cable part number Description 44403 Chromapulse LED power PMH-1200 Preform Inspection Machine INTELLISPEC™ (Part Number 69101 Rev. 02) Installation and Setup 31 © 2012 Pressco Technology Inc. Proprietary...
  • Page 34 Assy stepper motor w/ connector - see below 55630 4-pin panel mount 12" leads 56360 2 limit switches with 6-pin connector 57259 GIG-E camera control CP right-angle PMH-1200 Preform Inspection Machine INTELLISPEC™ (Part Number 69101 Rev. 02) 32 Installation and Setup © 2012 Pressco Technology Inc. Proprietary...
  • Page 35 PMH-1200 Preform Inspection Machine INTELLISPEC™ (Part Number 69101 Rev. 02) Installation and Setup 33 © 2012 Pressco Technology Inc. Proprietary...

  • Page 36: Commissioning

    Connection of compressed air line to machine FRL Connection of power supply to user interface cabinets Proper wiring from user interface cabinet to sensor module(s) if applicable PMH-1200 Preform Inspection Machine INTELLISPEC™ (Part Number 69101 Rev. 02) 34 Installation and Setup © 2012 Pressco Technology Inc. Proprietary...

  • Page 37: Chapter 6 Machine Components And Systems

    Infeed slide adjustment Curved infeed guide Top guide for infeed rail assembly Outboard curved infeed guide Infeed guide height adjustment PMH-1200 Preform Inspection Machine INTELLISPEC™ (Part Number 69101 Rev. 02) Machine Components and Systems 35 © 2012 Pressco Technology Inc. Proprietary...
  • Page 38 Front to back adjustment for infeed slide #4 (.75") Top infeed slide (adjustable) Infeed slide (fixed side) Infeed slide (adjustable side) PMH-1200 Preform Inspection Machine INTELLISPEC™ (Part Number 69101 Rev. 02) 36 Machine Components and Systems © 2012 Pressco Technology Inc. Proprietary...

  • Page 39: Outfeed Assembly

    The times x and y are variable, and can be set through the HMI configuration screen O UTFEED ENSOR ETUP PMH-1200 Preform Inspection Machine INTELLISPEC™ (Part Number 69101 Rev. 02) Machine Components and Systems 37 © 2012 Pressco Technology Inc. Proprietary...

  • Page 40: Bottom Plate Components

    The encoder signal is processed in the PDX and it outputs a Part Detect signal and encoder signal to the 4-port. Setup instructions for the PDX are available in the Appendix. PMH-1200 Preform Inspection Machine INTELLISPEC™ (Part Number 69101 Rev. 02) 38 Machine Components and Systems © 2012 Pressco Technology Inc. Proprietary...

  • Page 41: Pmhi-1200 Rejecter (Option)

    Rejecter assembly Cam - can be adjusted for timing for large changes in preform size PMH-1200 Preform Inspection Machine INTELLISPEC™ (Part Number 69101 Rev. 02) Machine Components and Systems 39 © 2012 Pressco Technology Inc. Proprietary...

  • Page 42: Electrical System

    24 VDC power supply (1PS08) Main Disconnect (1DISC03) Ethernet switch (1MOD26) Safety PLC (1CTRL22) Safety relay (3MOD24) Safety contactors (6CON18, 6CON20) PMH-1200 Preform Inspection Machine INTELLISPEC™ (Part Number 69101 Rev. 02) 40 Machine Components and Systems © 2012 Pressco Technology Inc. Proprietary...

  • Page 43: Programmable Logic Controller (Plc)

    ½ HP drive, 2DRV39. The PLC sends analog commands to the drives to control the speed. PMH-1200 Preform Inspection Machine INTELLISPEC™ (Part Number 69101 Rev. 02) Machine Components and Systems 41 © 2012 Pressco Technology Inc. Proprietary...

  • Page 44: Human Machine Interface (Hmi)

    The Light Tree is connected to the top of the HMI enclosure. HMI touch screen Emergency stop push button Reset push button Jog selector switch Light tree PMH-1200 Preform Inspection Machine INTELLISPEC™ (Part Number 69101 Rev. 02) 42 Machine Components and Systems © 2012 Pressco Technology Inc. Proprietary...

  • Page 45: Machine Mounted Safety Components

    The air treatment system installed in the machine is composed of the following elements: The picture below shows the air treatment unit and components: PMH-1200 Preform Inspection Machine INTELLISPEC™ (Part Number 69101 Rev. 02) Machine Components and Systems 43 © 2012 Pressco Technology Inc. Proprietary...

  • Page 46: Shutoff Valve

    Module viewing window. Their purpose is to remove small particulates from these surfaces. Air is also supplied to a Reject solenoid valve to remove rejected parts from the machine. PMH-1200 Preform Inspection Machine INTELLISPEC™ (Part Number 69101 Rev. 02) 44 Machine Components and Systems © 2012 Pressco Technology Inc. Proprietary...

  • Page 47: Broken Belt Detection

    Replace belt and reset alarm, see HMI Alarms (on page 77). PMH-1200 Preform Inspection Machine INTELLISPEC™ (Part Number 69101 Rev. 02) Machine Components and Systems 45 © 2012 Pressco Technology Inc. Proprietary...

  • Page 48: Descrambler Track Sensors

     Note: The machine will automatically speed up, slow down, start, and stop based on the condition of the sensors. No operator intervention is required except to fix a jam in the track. PMH-1200 Preform Inspection Machine INTELLISPEC™ (Part Number 69101 Rev. 02) 46 Machine Components and Systems © 2012 Pressco Technology Inc. Proprietary...

  • Page 49: Light Tree Definitions

    When the Good Part Count is exceeded, the machine will stop and an alarm will be triggered. Reset the alarm at the Intellispec, reset the alarm at the HMI, and then re-start the PMH-1200. PMH-1200 Preform Inspection Machine INTELLISPEC™ (Part Number 69101 Rev. 02) Machine Components and Systems 47 © 2012 Pressco Technology Inc. Proprietary...

  • Page 51: Chapter 7 Preform Camera Modules

    Intellispec system image. Camera box Preform under inspection Lighting module Module positioning slot PMH-1200 Preform Inspection Machine INTELLISPEC™ (Part Number 69101 Rev. 02) Preform Camera Modules 49 © 2012 Pressco Technology Inc. Proprietary...

  • Page 52: Preform Seal Endcap Module

    Your module may have the connectors on the end instead. Otherwise, all information in this chapter applies to both styles of inspection modules. PMH-1200 Preform Inspection Machine INTELLISPEC™ (Part Number 69101 Rev. 02) 50 Preform Camera Modules © 2012 Pressco Technology Inc. Proprietary...
  • Page 53 Live Images. If the production line is not running, place a part in the camera view as it would be during normal production. PMH-1200 Preform Inspection Machine INTELLISPEC™ (Part Number 69101 Rev. 02) Preform Camera Modules 51 © 2012 Pressco Technology Inc. Proprietary...
  • Page 54 If you need to adjust focus [item 2] or aperture [item 1] for the seal surface camera, those adjustment rings are illustrated below. Aperture adjust ring Focus adjust ring PMH-1200 Preform Inspection Machine INTELLISPEC™ (Part Number 69101 Rev. 02) 52 Preform Camera Modules © 2012 Pressco Technology Inc. Proprietary...

  • Page 55: Three Camera Sidewall Module

    Lighting module - mounted underneath Stage 2 starwheel Preforms - shown for reference Mirrors - quantity 2 Sidewall cameras - quantity 3 PMH-1200 Preform Inspection Machine INTELLISPEC™ (Part Number 69101 Rev. 02) Preform Camera Modules 53 © 2012 Pressco Technology Inc. Proprietary...
  • Page 56 To move the slide table: 1. Lift and twist the retaining pin [item 1]. 2. Move the slide table to desired position. PMH-1200 Preform Inspection Machine INTELLISPEC™ (Part Number 69101 Rev. 02) 54 Preform Camera Modules © 2012 Pressco Technology Inc. Proprietary...
  • Page 57 3. Twist the retaining pin to secure it into the slide table at the desired position. Slide table Retaining pin - twist and lift to move slide table Guide for preform size PMH-1200 Preform Inspection Machine INTELLISPEC™ (Part Number 69101 Rev. 02) Preform Camera Modules 55 © 2012 Pressco Technology Inc. Proprietary...

  • Page 59: Chapter 8 Machine Control Functions

    Use mode buttons to put the machine in Auto or Jog Mode Alarms Alarms summarize the alarms E-Stop, Door Open, General Fault, and Reset Required PMH-1200 Preform Inspection Machine INTELLISPEC™ (Part Number 69101 Rev. 02) Machine Control Functions 57 © 2012 Pressco Technology Inc. Proprietary...

  • Page 60: Auto Mode

    Stop push button from the main screen, or the Stop push button on the enclosure door. Jog Mode In Jog Mode, the machine can be rotated slowly by using the Jog Selector switch. PMH-1200 Preform Inspection Machine INTELLISPEC™ (Part Number 69101 Rev. 02) 58 Machine Control Functions © 2012 Pressco Technology Inc. Proprietary...

  • Page 61: Hmi Control Devices

    Jog – This selector switch is used to jog the machine when in J Mode. HMI touch screen Emergency stop push button Reset push button Jog selector switch Light tree PMH-1200 Preform Inspection Machine INTELLISPEC™ (Part Number 69101 Rev. 02) Machine Control Functions 59 © 2012 Pressco Technology Inc. Proprietary...

  • Page 62: Enclosure Door Control Devices

    These devices have the same functionality as the HMI Main Screen Start and Stop push buttons. Rotary disconnect Incoming electrical service Start push button Stop push button PMH-1200 Preform Inspection Machine INTELLISPEC™ (Part Number 69101 Rev. 02) 60 Machine Control Functions © 2012 Pressco Technology Inc. Proprietary...

  • Page 63: Hmi Informational Screens

    Green if the sensor is active For more information about the sensors, go to the Track Sensor Overview (on page 66). PMH-1200 Preform Inspection Machine INTELLISPEC™ (Part Number 69101 Rev. 02) Machine Control Functions 61 © 2012 Pressco Technology Inc. Proprietary...

  • Page 64: Sensor Overview

    Active status is associated with the infeed, outfeed, or belt sensors. Normal run Note: condition is associated with the E-Stop or Door Alarm sensors. PMH-1200 Preform Inspection Machine INTELLISPEC™ (Part Number 69101 Rev. 02) 62 Machine Control Functions © 2012 Pressco Technology Inc. Proprietary...
  • Page 65 Red = Fault To clear the fault, release the appropriate E-stop button and press the Reset button on the HMI interface. PMH-1200 Preform Inspection Machine INTELLISPEC™ (Part Number 69101 Rev. 02) Machine Control Functions 63 © 2012 Pressco Technology Inc. Proprietary...
  • Page 66 Red = Fault To clear the fault, release the appropriate E-stop button and press the Reset button on the HMI interface. PMH-1200 Preform Inspection Machine INTELLISPEC™ (Part Number 69101 Rev. 02) 64 Machine Control Functions © 2012 Pressco Technology Inc. Proprietary...
  • Page 67 A Fault is detected if:  a belt breaks or falls off the track  a preform jams while transferring into the Main Drive PMH-1200 Preform Inspection Machine INTELLISPEC™ (Part Number 69101 Rev. 02) Machine Control Functions 65 © 2012 Pressco Technology Inc. Proprietary...
  • Page 68 (see HMI Alarms (on page 77)).  The Minimum and Maximum line speeds are set in the Line Speed Setup (on page 69). PMH-1200 Preform Inspection Machine INTELLISPEC™ (Part Number 69101 Rev. 02) 66 Machine Control Functions © 2012 Pressco Technology Inc. Proprietary...

  • Page 69: Air Supply

    Air Reject Setup (on page 70). This screen is useful if the HMI program indicates an air alarm or fault, and you need to know the current air pressure. PMH-1200 Preform Inspection Machine INTELLISPEC™ (Part Number 69101 Rev. 02) Machine Control Functions 67 © 2012 Pressco Technology Inc. Proprietary...

  • Page 70: Line Speed

    PMH-1200 to run at full speed. The minimum and maximum speeds are programmed in the Line Speed Setup (on page 69). PMH-1200 Preform Inspection Machine INTELLISPEC™ (Part Number 69101 Rev. 02) 68 Machine Control Functions © 2012 Pressco Technology Inc. Proprietary...

  • Page 71: Hmi Configuration Screens

    This screen allows you to program the minimum and maximum line speeds that the PMH-1200 will run. PMH-1200 Preform Inspection Machine INTELLISPEC™ (Part Number 69101 Rev. 02) Machine Control Functions 69 © 2012 Pressco Technology Inc. Proprietary...
  • Page 72  Note: for best results, set the minimum air pressure to at least 80 psi PMH-1200 Preform Inspection Machine INTELLISPEC™ (Part Number 69101 Rev. 02) 70 Machine Control Functions © 2012 Pressco Technology Inc. Proprietary...
  • Page 73 Bypassing Air Alarms should only be used during system setup or troubleshooting. We do not recommend bypassing the air alarms during normal operation. PMH-1200 Preform Inspection Machine INTELLISPEC™ (Part Number 69101 Rev. 02) Machine Control Functions 71 © 2012 Pressco Technology Inc. Proprietary...
  • Page 74 Jog Mode (on page 58), which is used during setup and troubleshooting. The default jog speed is 100 PPM (parts per minute). PMH-1200 Preform Inspection Machine INTELLISPEC™ (Part Number 69101 Rev. 02) 72 Machine Control Functions © 2012 Pressco Technology Inc. Proprietary...
  • Page 75 PMH-1200 between the Infeed Sensor and the Infeed components (on page 35) (Inboard Feed Guide). PMH-1200 Preform Inspection Machine INTELLISPEC™ (Part Number 69101 Rev. 02) Machine Control Functions 73 © 2012 Pressco Technology Inc. Proprietary...

  • Page 76: Maintenance Schedule

    The overall run time counter is not resettable. Similar to an odometer on an automobile, the counter continues to count even after the maintenance counter has been reset. PMH-1200 Preform Inspection Machine INTELLISPEC™ (Part Number 69101 Rev. 02) 74 Machine Control Functions © 2012 Pressco Technology Inc. Proprietary...

  • Page 77: Hmi Information

    2. If you are not logged on, you will be prompted for a password. 3. Press the HMI Info Screen button. PMH-1200 Preform Inspection Machine INTELLISPEC™ (Part Number 69101 Rev. 02) Machine Control Functions 75 © 2012 Pressco Technology Inc. Proprietary...

  • Page 78: Fault Count

    This screen displays the number of faults that have occurred. These values continue to accumulate over time; you cannot reset them. This information is generally used for troubleshooting. PMH-1200 Preform Inspection Machine INTELLISPEC™ (Part Number 69101 Rev. 02) 76 Machine Control Functions © 2012 Pressco Technology Inc. Proprietary...

  • Page 79: Hmi Alarms

    The PMH-1200 remembers which mode you were using prior to the alarm. It will remain in that mode (Auto or Jog) until you change it. PMH-1200 Preform Inspection Machine INTELLISPEC™ (Part Number 69101 Rev. 02) Machine Control Functions 77 © 2012 Pressco Technology Inc. Proprietary...

  • Page 80: Alarm History Screen

    You can acknowledge the alarm from this screen.  The history of the last 100 alarms or faults is listed, even if the system loses power. PMH-1200 Preform Inspection Machine INTELLISPEC™ (Part Number 69101 Rev. 02) 78 Machine Control Functions © 2012 Pressco Technology Inc. Proprietary...

  • Page 81: Chapter 9 Machine Startup And Shutdown

    Note: As long as all alarms are reset, and the machine has sufficient air pressure, the status window should state A TARTED 6. Press the Start touch screen button. PMH-1200 Preform Inspection Machine INTELLISPEC™ (Part Number 69101 Rev. 02) Machine Startup and Shutdown 79 © 2012 Pressco Technology Inc. Proprietary...

  • Page 82: Shutdown Sequence

    Emergency Stop (E-Stop) Overview (on page 63). This will take the machine out of Auto run mode, and disable the motor drives. PMH-1200 Preform Inspection Machine INTELLISPEC™ (Part Number 69101 Rev. 02) 80 Machine Startup and Shutdown © 2012 Pressco Technology Inc. Proprietary...

  • Page 83: Chapter 10 Part Changeover Procedures

    7. PMHI-1200 Optional Side Belt Outfeed Adjustment (on page 91) 8. If needed, PSE Position Adjustment (see "Preform Seal Endcap (PSE) Module Position Adjustment" on page 93) PMH-1200 Preform Inspection Machine INTELLISPEC™ (Part Number 69101 Rev. 02) Part Changeover Procedures 81 © 2012 Pressco Technology Inc. Proprietary...

  • Page 84: Infeed Adjustments

    4. Set the top infeed slide [item 10] height to have roughly a 5-6mm of vertical play between the infeed slide and the head of the preform. PMH-1200 Preform Inspection Machine INTELLISPEC™ (Part Number 69101 Rev. 02) 82 Part Changeover Procedures © 2012 Pressco Technology Inc. Proprietary...
  • Page 85 Front to back adjustment for infeed slide #4 (.75") Top infeed slide (adjustable) Infeed slide (fixed side) Infeed slide (adjustable side) PMH-1200 Preform Inspection Machine INTELLISPEC™ (Part Number 69101 Rev. 02) Part Changeover Procedures 83 © 2012 Pressco Technology Inc. Proprietary...

  • Page 86: Preform Diameter Adjustment

    Front to back adjustment for infeed slide Slide position lock knob (one per slide)  Note: Graphic is only showing one lock [item 4]. PMH-1200 Preform Inspection Machine INTELLISPEC™ (Part Number 69101 Rev. 02) 84 Part Changeover Procedures © 2012 Pressco Technology Inc. Proprietary...
  • Page 87 After this position is found, re-engage the locking pin. Pivoting pulley arm PMH-1200 Preform Inspection Machine INTELLISPEC™ (Part Number 69101 Rev. 02) Part Changeover Procedures 85 © 2012 Pressco Technology Inc. Proprietary...

  • Page 88: Stage 1 Starwheel Changeover

    3. Lift the wheel and remove it. Store the wheel as is for a quick changeover in the future. Remove spring hook here Mounting bolts Next, install the new starwheel. PMH-1200 Preform Inspection Machine INTELLISPEC™ (Part Number 69101 Rev. 02) 86 Part Changeover Procedures © 2012 Pressco Technology Inc. Proprietary...
  • Page 89 5. Replace the doors and other components as necessary, and resume operation. Figure 1: Rotate lobes to place the starwheel PMH-1200 Preform Inspection Machine INTELLISPEC™ (Part Number 69101 Rev. 02) Part Changeover Procedures 87 © 2012 Pressco Technology Inc. Proprietary...

  • Page 90: Stage 1 Height Adjustment

    Starwheel 1 Height scale Up and down adjustment for starwheel 1 PMH-1200 Preform Inspection Machine INTELLISPEC™ (Part Number 69101 Rev. 02) 88 Part Changeover Procedures © 2012 Pressco Technology Inc. Proprietary...

  • Page 91: Stage 1 And Stage 2 Center To Center Adjustment

    Rotate the center to center adjustment for starwheel 1 [item 2] to modify the space between the two starwheels. Center to center adjustment scale Moves starwheel 1 center to center (closer to starwheel 2) PMH-1200 Preform Inspection Machine INTELLISPEC™ (Part Number 69101 Rev. 02) Part Changeover Procedures 89 © 2012 Pressco Technology Inc. Proprietary...

  • Page 92: Stage 1 And Stage 2 Phase Adjustment

    Rotate the Phase adjustment for starwheel 1 [item 2] such that the pockets of starwheels 1 and 2 line up. Phase scale Phase adjustment for starwheel 1 PMH-1200 Preform Inspection Machine INTELLISPEC™ (Part Number 69101 Rev. 02) 90 Part Changeover Procedures © 2012 Pressco Technology Inc. Proprietary...

  • Page 93: Stage 2 Clamp Station Adjustment

    2. Using the adjustment knob, tighten the grip [item 2]. 3. Set all of the arms to the same value [item 4]. Locking knobs Adjustment knob Indicator PMH-1200 Preform Inspection Machine INTELLISPEC™ (Part Number 69101 Rev. 02) Part Changeover Procedures 91 © 2012 Pressco Technology Inc. Proprietary...

  • Page 94: Pmhi-1200 Optional Side Belt Outfeed Adjustment

    The illustration below shows the components and adjustments for the outfeed conveyor belts. Adjust outboard belt Outboard belt Adjust inboard belts Inboard belts PMH-1200 Preform Inspection Machine INTELLISPEC™ (Part Number 69101 Rev. 02) 92 Part Changeover Procedures © 2012 Pressco Technology Inc. Proprietary...

  • Page 95: Preform Seal Endcap (Pse) Module Position Adjustment

    1 starwheel. In/out adjustment knob PSE module position scale Height adjustment knob PSE module In/out position flag PMH-1200 Preform Inspection Machine INTELLISPEC™ (Part Number 69101 Rev. 02) Part Changeover Procedures 93 © 2012 Pressco Technology Inc. Proprietary...

  • Page 97: Chapter 11 Maintenance Frequency

    Pressco equipment or structure as it cannot support body weight. Never perform lubrication or maintenance procedures on mechanical parts with the machine running. PMH-1200 Preform Inspection Machine INTELLISPEC™ (Part Number 69101 Rev. 02) Maintenance Frequency 95 © 2012 Pressco Technology Inc. Proprietary...

  • Page 98: Frequency Table

    Stage 1 and Optional outfeed When worn Lubricate Pulley Surface Part of Stage 1, near the outfeed As needed (on page 103) conveyor PMH-1200 Preform Inspection Machine INTELLISPEC™ (Part Number 69101 Rev. 02) 96 Maintenance Frequency © 2012 Pressco Technology Inc. Proprietary...

  • Page 99: Machine Maintenance Lockout Procedure

    If multiple personnel are working on the machine, apply a lockout hasp so that a safety lock for each worker can be applied. Rotary disconnect Pneumatic shutoff valve (lockable) PMH-1200 Preform Inspection Machine INTELLISPEC™ (Part Number 69101 Rev. 02) Maintenance Frequency 97 © 2012 Pressco Technology Inc. Proprietary...

  • Page 100: Grease Bearings

    Using standard lithium grease and the available grease fitting, grease the bearings on the underside of the Stage 2 Starwheel. Grease fitting PMH-1200 Preform Inspection Machine INTELLISPEC™ (Part Number 69101 Rev. 02) 98 Maintenance Frequency © 2012 Pressco Technology Inc. Proprietary...
  • Page 101 Using standard lithium grease and the available grease fittings [item 1], grease the bearings on the drive shaft end. Grease fittings PMH-1200 Preform Inspection Machine INTELLISPEC™ (Part Number 69101 Rev. 02) Maintenance Frequency 99 © 2012 Pressco Technology Inc. Proprietary...
  • Page 102 PMHI-1200 Optional Side Grip Outfeed Conveyor Using standard lithium grease and the available grease fitting, grease the bearings underneath the belts near the outfeed. PMH-1200 Preform Inspection Machine INTELLISPEC™ (Part Number 69101 Rev. 02) 100 Maintenance Frequency © 2012 Pressco Technology Inc. Proprietary...

  • Page 103: Grease Lifting Mechanism

    GREASE LIFTING MECHANISM Using standard lithium grease and the available grease fitting, grease the Stage 1 lifting mechanism located near the threaded shaft. PMH-1200 Preform Inspection Machine INTELLISPEC™ (Part Number 69101 Rev. 02) Maintenance Frequency 101 © 2012 Pressco Technology Inc. Proprietary...

  • Page 104: Oil Chain

    OIL CHAIN Using standard spray chain oil, oil the preform material handling drive chains. Chain PMH-1200 Preform Inspection Machine INTELLISPEC™ (Part Number 69101 Rev. 02) 102 Maintenance Frequency © 2012 Pressco Technology Inc. Proprietary...

  • Page 105: Lubricate Pulley Surface

    The pulley assembly should slide easily if you try to move it with your hand. PMH-1200 Preform Inspection Machine INTELLISPEC™ (Part Number 69101 Rev. 02) Maintenance Frequency 103 © 2012 Pressco Technology Inc. Proprietary...

  • Page 107: Chapter 12 Troubleshooting

    DOOR ALARM2 FAULT (3DS19), machine. CLOSE, PRESS RESET DOOR ALARM3 FAULT (3DS22), CLOSE, PRESS RESET DOOR ALARM4 FAULT (3DS24), CLOSE, PRESS RESET PMH-1200 Preform Inspection Machine INTELLISPEC™ (Part Number 69101 Rev. 02) Troubleshooting 105 © 2012 Pressco Technology Inc. Proprietary...

  • Page 108: Preform Troubleshooting

    Adjust the pivoting pulley arm so the primary wheel. belt grabs the preform before it leaves the infeed guide rails. See Pivoting Pulley Arm (on page 85). PMH-1200 Preform Inspection Machine INTELLISPEC™ (Part Number 69101 Rev. 02) 106 Troubleshooting © 2012 Pressco Technology Inc. Proprietary...

  • Page 109: Chapter 13 Appendix

    DETAIL "A" PRIMARY PROTECTIVE EARTH PANEL GROUND STUD EYELET (FROM DOC. DOCUMENT NO. VERSION 67115E POWER SOURCE) MUST BE ON PAGE BOTTOM. PMH-1200 Preform Inspection Machine INTELLISPEC™ (Part Number 69101 Rev. 02) Appendix 107 © 2012 Pressco Technology Inc. Proprietary...
  • Page 110 2581 FROM EXIT CONV. 2582 SHT. 1 0.15 HP LINE# 07 460VAC 2583 3PH, 60HZ DOC. DOCUMENT NO. 67115E VERSION Main PAGE PMH-1200 Preform Inspection Machine INTELLISPEC™ (Part Number 69101 Rev. 02) 108 Appendix © 2012 Pressco Technology Inc. Proprietary...
  • Page 111 INTERLOCK WIRING TO BE #18 ORANGE DEVICE LEGEND MACHINE MOUNTED OPERATOR INTERFACE MAIN ENCLOSURE DOCUMENT NO. 67115E TERM. STRIP MAIN PANEL PAGE TERM. STRIP OPER INT. PMH-1200 Preform Inspection Machine INTELLISPEC™ (Part Number 69101 Rev. 02) Appendix 109 © 2012 Pressco Technology Inc. Proprietary...
  • Page 112 ONLY. (PNP) TERM. STRIP MAIN PANEL TERM. STRIP OPER INT. 10648 IV2+ 22 AWG, 1 TWP, SHLD DOCUMENT NO. 67115E IV3+ PAGE PMH-1200 Preform Inspection Machine INTELLISPEC™ (Part Number 69101 Rev. 02) 110 Appendix © 2012 Pressco Technology Inc. Proprietary...
  • Page 113 2. FOR SERIES IV, +24VDC TO TB1 25 THRU 36, AND DOCUMENT NO. 67115E "GOOD PART COUNT EXCEEDED" TO TB1 55 (PO1). PAGE PMH-1200 Preform Inspection Machine INTELLISPEC™ (Part Number 69101 Rev. 02) Appendix 111 © 2012 Pressco Technology Inc. Proprietary...
  • Page 114 TERM. STRIP OPER INT. O:0.5 MAIN DRIVE SPEED COMMAND (TO VFD, SHT 2, LN 09) GROUND SHIELDS AT DOCUMENT NO. MODULE END ONLY. 67115E PAGE PMH-1200 Preform Inspection Machine INTELLISPEC™ (Part Number 69101 Rev. 02) 112 Appendix © 2012 Pressco Technology Inc. Proprietary...
  • Page 115 O:3.3 Iout 4 MACHINE MOUNTED OPERATOR INTERFACE MAIN ENCLOSURE 7569 TERM. STRIP MAIN PANEL TERM. STRIP OPER INT. DOCUMENT NO. 67115E PAGE PMH-1200 Preform Inspection Machine INTELLISPEC™ (Part Number 69101 Rev. 02) Appendix 113 © 2012 Pressco Technology Inc. Proprietary...
  • Page 116 THE SIGNAL CONDUCTOR FROM THE DEVICE PASSES THROUGH TERMINAL ON TOP LEVEL. 2) POWER CONNECTS TO THE FIRST BLOCK ON THE LEFT. 67115E PMH-1200 Preform Inspection Machine INTELLISPEC™ (Part Number 69101 Rev. 02) 114 Appendix © 2012 Pressco Technology Inc. Proprietary...
  • Page 117 Wiring Diagram Page 9 1MOD26 1HMI30 192.168.67.XX PROGRAMMING PORT 59847 192.168.67.77 1CTRL18 59850 192.168.67.76 67115E PMH-1200 Preform Inspection Machine INTELLISPEC™ (Part Number 69101 Rev. 02) Appendix 115 © 2012 Pressco Technology Inc. Proprietary...

  • Page 118: Appendix B - Using The Pdx

    Inspection Module.  Note: The PDX is located on the bottom plate of the PMH-1200. PMH-1200 Preform Inspection Machine INTELLISPEC™ (Part Number 69101 Rev. 02) 116 Appendix © 2012 Pressco Technology Inc. Proprietary...
  • Page 119 Rotation and Phase CCW-Phase A leads B (BEI H25 Encoder) CW-Phase B leads A (BEI H25 Encoder) CW-Phase A leads B (Dynapar HS35 Encoder) PMH-1200 Preform Inspection Machine INTELLISPEC™ (Part Number 69101 Rev. 02) Appendix 117 © 2012 Pressco Technology Inc. Proprietary...
  • Page 120 1. Run the system in the Continuous Snap Mode. 2. Adjust SW6, SW5, and SW4 until the image is centered as accurately as possible. Note the following: PMH-1200 Preform Inspection Machine INTELLISPEC™ (Part Number 69101 Rev. 02) 118 Appendix © 2012 Pressco Technology Inc. Proprietary...
  • Page 121 01-FF Hex (1-255 decimal), and 00 Hex represents 256 decimal. Examples of Gear Clock Divide Ratios Setting (HEX) Divide Ratio (Decimal) PMH-1200 Preform Inspection Machine INTELLISPEC™ (Part Number 69101 Rev. 02) Appendix 119 © 2012 Pressco Technology Inc. Proprietary...

  • Page 123: Index

    SEAL ENDCAP MOTORIZED FOCUS S IV- ELECTRICAL SERVICE • 26 D • 31 ELECTRICAL SYSTEM • 40 INTRODUCTION • 5 EMERGENCY STOP (E-STOP) OVERVIEW • PMH-1200 Preform Inspection Machine INTELLISPEC™ (Part Number 69101 Rev. 02) Index 121 © 2012 Pressco Technology Inc. Proprietary...
  • Page 124 SOUND PRESSURE LEVEL • 12 PDX MODULE • 38, 117 SPARE PARTS USAGE • 22 PERSONAL PROTECTIVE EQUIPMENT • 19 PERSONNEL SAFETY • 20 PMH-1200 Preform Inspection Machine INTELLISPEC™ (Part Number 69101 Rev. 02) 122 Index © 2012 Pressco Technology Inc. Proprietary...
  • Page 125 WIRING DIAGRAM PAGE 6 • 112 WIRING DIAGRAM PAGE 7 • 113 WIRING DIAGRAM PAGE 8 • 114 WIRING DIAGRAM PAGE 9 • 115 PMH-1200 Preform Inspection Machine INTELLISPEC™ (Part Number 69101 Rev. 02) Index 123 © 2012 Pressco Technology Inc. Proprietary...

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