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Sealey SAC1503B.V2 Quick Start Manual
Sealey SAC1503B.V2 Quick Start Manual

Sealey SAC1503B.V2 Quick Start Manual

Belt drive air compressors with cast cylinders 3.5hp

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Thank you for purchasing a Sealey product. Manufactured to a high standard, this product will, if used according to these instructions,
and properly maintained, give you years of trouble free performance.
IMPORTANT: PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS & CAUTIONS. USE
THE PRODUCT CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED. FAILURE TO DO SO MAY CAUSE DAMAGE AND/OR
PERSONAL INJURY AND WILL INVALIDATE THE WARRANTY. KEEP THESE INSTRUCTIONS SAFE FOR FUTURE USE.
Refer to
Wear eye
instructions
protection
1.
SAFETY
1.1.
ELECTRICAL SAFETY
WARNING! It is the responsibility of the owner and the operator to read, understand and comply with the following: You must check all
electrical products before use to ensure that they are safe. You must inspect power cables, plugs, sockets and any other connectors for
wear or damage. You must ensure that the risk of electric shock is minimised by the installation of appropriate safety devices. A Residual
Current Circuit Breaker (RCCB) should be incorporated in the main distribution board. We also recommend that a Residual Current Device
(RCD) is used. It is particularly important to use an RCD with portable products that are plugged into a supply which is not protected by an
RCCB. If in any doubt consult a qualified electrician. You must also read and understand the following instructions concerning electrical
safety:
1.1.1. The Health & Safety at Work Act 1974 makes owners of electrical appliances responsible for the safe condition of those appliances and
the safety of the appliance operators. If in any doubt about electrical safety, contact a qualified electrician.
1.1.2. Ensure that the insulation on all cables and on the appliance is safe before connecting it to the power supply.
1.1.3. Ensure that cables are always protected against short circuit and overload.
1.1.4. Regularly inspect power supply cables and plugs for wear or damage and check all connections to ensure that none are loose.
1.1.5. IMPORTANT: Ensure that the voltage marked on the appliance matches the power supply to be used and that the plug is fitted with the
correct fuse.
DANGER! If the power cable for this equipment is damaged, it must be replaced by the manufacturer or it's after-sales service or similarly
trained personnel to avoid danger.
DO NOT pull or carry the appliance by the power cable.
8
DO NOT pull the plug from the socket by the cable.
8
DO NOT use worn or damaged cables, plugs or connectors. Immediately have any faulty item repaired or replaced by a qualified
8
electrician.
1.1.6. OVER-CURRENT PROTECTION: The user has to make provision for the installation of the over-current protection of the power circuit in
accordance with EN 60204-1:2006.
NOTE: If using a transformer to supply the compressor, it must be rated at a minimum of 2kVA to allow the compressor to run efficiently.
1.2.
ELECTRICAL DISCONNECTING DEVICE
1.2.1. A reference to the supply disconnection device is to be in accordance with EN 60204-1:2006.
1.3.
GENERAL SAFETY
Before you connect the equipment to the mains supply make sure that the data on the rating plate are identical to the mains data.
9
Familiarise yourself with the application and limitations of the compressor. Only instructed personnel shall use this appliance.
9
Ensure the compressor is in good order and condition before use. If in any doubt DO NOT use the unit and contact your Sealey
9
Stockist.
Operation must be with all guards, covers, lids and enclosures correctly in place.
9
Fully assemble the compressor before using for the first time.
9
The concentration of processed gases that can displace breathing air shall be kept within acceptable levels. Reference EN 12021 for
9
acceptable levels of contaminants in breathing air.
Remove from mains supply when performing maintenance or inspections.
9
WARNING! Item must be serviced by an authorised agent. DO NOT tamper with or attempt to adjust pressure switch or safety valve.
DO NOT carry out any welding operations on any pressurised part of the vessel.
8
Before moving, or maintaining the compressor ensure it is unplugged from the mains supply and that the air tank pressure has been
9
vented.
Maintain the compressor in good condition and replace any damaged or worn parts. Use genuine parts only. Unauthorised parts may
9
be dangerous and will invalidate your warranty.
WARNING! All hoses and fittings shall be suitable for site use at the maximum allowable pressure of the portable compressor. Delivery
hoses should be fitted with a safety cord.
WARNING! In the event that an airline is cut or broken, the air supply must be turned off at the compressor. A broken airline which is
not supported is extremely dangerous and can whip around very quickly, both with the capability of striking people and blowing foreign
particles into the air.
WARNING! It is essential to use separators, water traps and draining facilities to process liquids produced by the compressor before
putting the unit into use.
The compressor may only be used in suitable rooms (with good ventilation and an ambient temperature from +5°C to +40°C). Ensure there is
9
no dust, acids, vapours, explosive gases, or flammable gases in the room. The air intake should be from a clean, outside air source.
Read the instructions relating to any accessory to be used with this compressor.
9
© Jack Sealey Limited
BELT DRIVE AIR COMPRESSORS WITH CAST
CYLINDERS 3.5HP
MODEL NO's:
SAC1203B.V2
Wear ear
WARNING:
protection
High Voltage
Original Language Version
SAC1503B.V2 SAC1103B.V2 SAC1153B.V2
WARNING:
WARNING:
Indoor use only
Hot surface
Automatic
start up
SAC1503B.V2 SAC1103B.V2 SAC1153B.V2 SAC1203B.V2 Issue:2 24/10/24
DO NOT open
Work in progress Ensure oil level
the air cock
is correct before
before an air
hose is attached
first use

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Summary of Contents for Sealey SAC1503B.V2

  • Page 1 Familiarise yourself with the application and limitations of the compressor. Only instructed personnel shall use this appliance. Ensure the compressor is in good order and condition before use. If in any doubt DO NOT use the unit and contact your Sealey Stockist.
  • Page 2: Specification

    1030 x 470 x 930mm 1220 x 480 x 950mm 1270 x 480 x 1020mm Speed: 1100rpm 1100rpm 1100rpm 1100rpm Supply: 230V/13A 230V/13A 230V/13A 230V/13A Applied Standards: EN 286-1: 1998/A2:2005 Original Language Version © Jack Sealey Limited SAC1503B.V2 SAC1103B.V2 SAC1153B.V2 SAC1203B.V2 Issue:2 24/10/24...
  • Page 3: Operation

    Make sure the drain valve under the air tank is closed, and the air filter shown in fig.9 is attached to the cylinder head. 4.10. Before using the compressor, add oil, we recommend using Sealey FSO5 synthetic oil. Observe the sight glass as shown in fig.4 for the correct level. We DO NOT recommend using mineral oil in these compressors. DO NOT overfill.
  • Page 4: Maintenance

    CHECK THE FOLLOWING ITEMS 6.3.1. Check oil level! Use the sight gage on the bottom of the crankcase to make sure the oil level is at the proper height. Original Language Version SAC1503B.V2 SAC1103B.V2 SAC1153B.V2 SAC1203B.V2 Issue:2 24/10/24 © Jack Sealey Limited...
  • Page 5 6.13.2. Rinse the air filter foam element in water. 6.13.3. Check for air leaks and correct as needed. 6.13.4. Clean the cylinder head fins for proper cooling. 6.13.5. Check for loose bolts or fittings. Original Language Version SAC1503B.V2 SAC1103B.V2 SAC1153B.V2 SAC1203B.V2 Issue:2 24/10/24 © Jack Sealey Limited...
  • Page 6: Piping System

    ‰ 6.25. SUPPLY CORDS 6.26. If the replacement of the supply cord is necessary, this has to be done by the manufacturer or a Sealey Service Agent in order to avoid a safety hazard. 6.27. PIPING SYSTEM WARNING! If connecting the compressor to a pipe system a flexi pipe must be installed at the start of the system.

This manual is also suitable for:

Sac1103b.v2Sac1153b.v2Sac1203b.v2Sac1203b