Lincoln Electric Oil Guardian Operator's Manual

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Operator's Manual

Oil Guardian

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Date Purchased

Code: (ex: 10859)

Serial: (ex: U1060512345)

IM10188

| Issue D ate Apr 2014

For use with machines having Product Numbers:

AD1387-22, AD1387-23,

AD1387-24

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Page 1 Operator’s Manual Oil Guardian For use with machines having Product Numbers: AD1387-22, AD1387-23, AD1387-24 Register your machine: www.lincolnelectric.com/register Authorized Service and Distributor Locator: www.lincolnelectric.com/locator Save for future reference Date Purchased Code: (ex: 10859) Serial: (ex: U1060512345) IM10188 | Issue D ate Apr 2014...
Page 2 THANK YOU FOR SELECTING A QUALITY PRODUCT BY KEEP YOUR HEAD OUT OF THE FUMES. LINCOLN ELEC TRIC. DON’T get too close to the arc. Use corrective lenses if necessary to stay a reasonable distance away from the arc. READ and obey the Material Safety PLEASE EXAMINE CARTON AND EQUIPMENT FOR Data Sheet (MSDS) and the warning DAMAGE IMMEDIATELY...
Page 3: Section A: Warnings
American Welding Society, P.O. Box 351040, Miami, Florida 33135 or ELECTRIC AND CSA Standard W117.2-1974. A Free copy of “Arc Welding Safety” MAGNETIC FIELDS MAY booklet E205 is available from the Lincoln Electric Company, 22801 BE DANGEROUS St. Clair Avenue, Cleveland, Ohio 44117-1199. BE SURE THAT ALL INSTALLATION, OPERATION, MAINTENANCE AND REPAIR PROCEDURES ARE 2.a.
Page 4 SAFETY ELECTRIC SHOCK ARC RAYS CAN BURN. CAN KILL. 3.a. The electrode and work (or ground) circuits are 4.a. Use a shield with the proper filter and cover plates to protect your electrically “hot” when the welder is on. Do eyes from sparks and the rays of the arc when welding or not touch these “hot”...
Page 5 SAFETY WELDING AND CUTTING CYLINDER MAY EXPLODE IF SPARKS CAN CAUSE DAMAGED. FIRE OR EXPLOSION. 7.a. Use only compressed gas cylinders containing the correct shielding gas for the process used 6.a. Remove fire hazards from the welding area. If and properly operating regulators designed for this is not possible, cover them to prevent the welding sparks the gas and pressure used.
Page 6 ™ OIL GUARDIAN SAFETY As a rule of thumb, for many mild steel electrode, if the air is visibly Ventilation clear and you are comfortable, then the ventilation is generally There are many methods which can be selected by the user to adequate for your work.
Page 7 TLV and PEL values are as of October 2013. Always check Safety and 313 of the Emergency Planning and Community Right- Data Sheet (SDS) with product or on the Lincoln Electric website at to-Know Act of 1986 and of 40CFR 370 and 372.
Page 8: Table Of Contents
™ OIL GUARDIAN TABLE OF CONTENTS Page Installation .......................Section A Description ........................9 Technical Specifications....................9 Installation .......................10 Operation........................19 Accessories........................23 Maintenance .........................24 Troubleshooting ......................27 Parts Page parts.lincolnelctric.com Content/details may be changed or updated without notice. For most current Instruction Manuals, go to parts.lincolnelectric.com.
Page 9: Installation
OIL GUARDIAN INSTALLATION GENERAL DESCRIPTION TECHNICAL SPECIFICATIONS The Oil Guardian is a limestone dosing system to be installed between Spark Guardian™ (spark arrester) and Statiflex Filter Bank. The ® integrated limestone reservoir is refilled from the top. Two agitator GENERAL - OIL GUARDIAN...
Page 10: Installation
It is recommended to position the Oil Guardian close to the filter your equipment. They include important safety precautions and system (approx. 6.5 ft. / 2 m), to limit the accumulation of limestone detailed operating and maintenance instructions.
Page 11 • Transparent hose 20 in. (500 mm), inner Ø 2 in. • Connection wire 20 AWG (4 x 0.5 mm ) with PVC (50 mm) outer shield; 194°F (90°C)/300V (from Oil Guardian to light tower) • Heat shrink tubing 6 in. (150 mm) • Hose clamp •...
Page 12 ™ OIL GUARDIAN INSTALLATION INSTALLATION Fan Support The fan support is used for the mounting of the booster fan to the 1. Using the two screws provided, mount the main switch housing. main duct and mounting of the external pressure switch.
Page 13 ™ OIL GUARDIAN INSTALLATION To prevent the fan support from moving, it must be fastened to the 4. Using the supplied bolts M8 (B) with washers (A), fasten the fan inside the fan support. See Figure 10. main duct. For this purpose, the upper rim is equipped with two slots for direct connection to the duct supports.
Page 14 ™ OIL GUARDIAN INSTALLATION Wire Connection CAUTION The booster fan must be grounded through the pre-installed ground wire. Both the booster fan and the external pressure switch must be grounded. Local regulations may require an additional main switch to turn off the booster fan in case of service, maintenance or For steps 1-4, see Figure 12.
Page 15 ™ OIL GUARDIAN OPERATION VERTICAL DUCT FIGURE 17 For the correct mounting position and required duct length, see Figure 15. To mount the vertical duct, proceed as follows: For steps 1-2, see Figure 16. 1. Drill 3 holes Ø 0.16 in. (4 mm) in the vertical duct. See Figure 17.
Page 16 For steps 1-2, see Figure 19. 1. Loosen the screws (A) at the rear of the unit. 2. Slide the side panel (B) backwards. The back panel of the Oil Guardian is fitted with five cable glands for FIGURE 20 wiring purposes. See Figure 20.
Page 17 2. Install the light tower at an appropriate position. mounting instructions of the light tower see Light Tower. 3. Route the cable through the front of the Oil Guardian to the inside the unit. 4. Connect the cable in the control box in accordance with the sticker on the inside of the door.
Page 18 ™ OIL GUARDIAN INSTALLATION PLC: Siemens WARNING Determine the type of Statiflex Filter Bank filter system. This is indicated by the number of filter cartridges. See Figure 23 for the Make sure that t (H) + t (L) = 15:00 to avoid software corresponding settings.
Page 19 ™ OIL GUARDIAN INSTALLATION To program the PLC, proceed as follows: 1. Program the binary code in accordance with the table below. See Figure 27. To program: 1. For 4 to 30 filters: turn screw 0 2. For 32 to 48 filters: turn screw 0 to its end and proceed with screw 1.
Page 20 • As stand-alone unit. • Connected to a System Control Panel (preferred). • In combination with SCS filter system. NOTE: In this manual we assume the Oil Guardian is connected to a System Control Panel. WARNING If the Oil Guardian is used as a stand-alone unit, the safety feature that switches off the entire system in certain cases will become void.
Page 21: Operation
In normal circumstances, it is recommended to leave the main switch on at all times. The status of the Oil Guardian is monitored by the connected System Control Panel.
Page 22 In case the Oil Guardian is used as stand-alone unit there will be no warning if the main switch is off. Initial Use Before the first use, the Oil Guardian must be filled with limestone. To fill the limestone reservoir, proceed as follows: WARNING Use Personal Protective Equipment (PPE) to avoid injury.
Page 23 OIL GUARDIAN OPERATION Daily Use The operating status of the Oil Guardian and connected extraction system, is indicated on the control panel. Refer to the table below to learn the status and the required action, if necessary. FIGURE 31 – INDICATOR LIGHTS AND BUTTONS...
Page 24: Accessories
™ OIL GUARDIAN OPERATION Turbo ACCESSORIES To enhance safety, provide new filter cartridges with an initial layer of limestone by using the Turbo button. This button activates 100% The following products can be obtained as an accessory: limestone dosing during a preset time, depending on the filter size.
Page 25: Maintenance
™ OIL GUARDIAN MAINTENANCE SAFETY PRECAUTIONS Periodic Maintenance The product has been designed to function without problems for a long time with minimum maintenance. It is recommended to WARNING thoroughly inspect and clean the complete product once every year. For this purpose contact your supplier.
Page 26 18.5 gallon (70 liters), which is equal to 165 lbs (75 kg) of limestone. To enable dust-free limestone refill, the Oil Guardian is equipped with a rim extraction device which is located under the top cover. As soon as the limestone refill lid is opened, the agitator mechanisms as well as the screw conveyor will stop turning.
Page 27 A motor failure is often caused and activated by the thermal protection of one of the internal motors or the booster fan and must be serviced by an authorized Lincoln Electric Service Technician. Disposal After life of the product, dispose of it in accordance with federal, state...
Page 28: Troubleshooting
TROUBLESHOOTING TROUBLESHOOTING GUIDE Service and Repair should only be performed by Lincoln Electric Factory Trained Personnel. Unauthorized repairs performed on this equipment may result in danger to the technician and machine operator and will invalidate your factory warranty. For your safety and to avoid ELECTRICAL SHOCK, please observe all safety notes and precautions detailed throughout this manual.
Page 29 We respond to our customers based on the best information applicable OSHA PEL and ACGIH TLV limits. in our possession at that time. Lincoln Electric is not in a position to warrant or guarantee such advice, and assumes no liability, with respect to such information or advice.

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Lincoln Electric Oil Guardian Operator's Manual

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