Hidral acros DH Assembly Instructions Manual

Passenger lifting platform

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ASSEMBLY INSTRUCTIONS

PASSENGER LIFTING PLATFORM

INDICE :

1. Tools and equipment

2. Preparing the shaft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Structure assembly (optional)

4. G

uides

, sling and cylinder asssembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5. Machine cabinet assembly

6. Machine cabinet electric installation

7. Hydraulic installation

8. Blocking device and lower stop assembly

Car floor assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

10. Landing door assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

11.

Shaft wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

12.

Assembly of inner structure panels (optional)

13.

Car assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

14. Car wiring

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15. Signalling

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16. Adjustments

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17. Commissoning

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Attached documents :

- Installation drawing

- Assembly instructions for 2 leaf telescopic landing doors Wittur (optional)

- Assembly instructions for foldable car doors Fermator (optional)

- Assembly instructions for 2 leaf telescopic car doors Wittur (optional)

- Commissioning Checksheet

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Page

IM-540en

Vers. 21

1 1

9/ 2/2

ORIGINAL INSTRUCTIONS

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Summary of Contents for Hidral acros DH

Page 1 ASSEMBLY INSTRUCTIONS PASSENGER LIFTING PLATFORM INDICE : 1. Tools and equipment ............Page 2.
Page 3: Tools And Equipment
IM-540en ASSEMBLY INSTRUCTIONS Vers. 21 Passenger Lifting Platform DH Page 1 1. TOOLS AND EQUIPMENT Personal protection - Helmet - Safety goggles - Gloves - Safety boots - Harness for height jobs (guide assembly) - Welding mask and apron (for fixing welded guides onto a metallic beam) Tools and equipment Temporary access platform to lift shafts or similar for assembly - Lifting equipment (tackle)
Page 4 IM-540en ASSEMBLY INSTRUCTIONS Vers. 21 Passenger Lifting Platform DH Page 2 PREPARING THE SHAFT Lifting element for assembly 2.1. Install suitable handrail-type protections at all accesses to the shaft to prevent people from falling into it. Check that there is a hook or metal beam withstanding at least 1,000 kg centred on the ceiling of the shaft. This suspension element shall be marked with the maximum load.
Page 5 IM-540en ASSEMBLY INSTRUCTIONS Vers. 21 Passenger Lifting Platform DH Page 3 2.3. Inspection of the shaft Check. - The shaft may only be used to run the lift and must be totally closed by means of walls, floor and roof. The finishing must be flat, without any protrusions and with tilt angles of less than 1/1000.
Page 6 IM-540en ASSEMBLY INSTRUCTIONS Vers. 21 Passenger Lifting Platform DH Page 4 2.5. heck of the machinery space The lifting platform is foreseen for a machine room-less installation with the hydraulic power unit and the electric board installed inside a cabinet. As an alternative the hydraulic unit and the board may be installed inside an enclosed space which is dedicated exclusively for the machinery of the lifting platform.
Page 7 IM-540en ASSEMBLY INSTRUCTIONS Vers. 21 Passenger Lifting Platform DH Page 5 3. STRUCTURE ASSEMBLY (optional) Optionally, an structure consisting of several sections of side members, crossbeams and enclosure panels is available. Each of the sections is made up of four side members of different types, depending on the layout of the accesses. The side members of the lower and upper section are parametric in length, while the middle section side members, if required, are 2950 mm long.
Page 8 IM-540en ASSEMBLY INSTRUCTIONS Vers. 21 Passenger Lifting Platform DH Page 6 3 Join the side members by means of crossbeams at the height of the lower landing, bearing in mind that the crossbeams will be of different types on the side of the guide rails and in the lower door area. Assemble the stiffeners in the nodes, screwing them to the crossbeams and to the connection pieces welded to the side members.
Page 9 IM-540en ASSEMBLY INSTRUCTIONS Vers. 21 Passenger Lifting Platform DH Page 7 Assemble the outer enclosure panels of the lower section, screwing them to the crossbeams and the side members. M10 bevelled nut M10x25 bevelled screw Side member Enclosure panel Crossbeam...
Page 10 IM-540en ASSEMBLY INSTRUCTIONS Vers. 21 Passenger Lifting Platform DH Page 8 Assemble the side members marked with a “2”, screwing them to those of the lower section. The layout of the accesses must be taken into account when selecting the type of side member for each corner, which may be of a different type to that of the lower section.
Page 11 IM-540en ASSEMBLY INSTRUCTIONS Vers. 21 Passenger Lifting Platform DH Page 9 Screw the upper crossbeam of the door to the side members at the distance indicated from the landing level, depending on the type of door. Ⓐ Ⓑ Swing door 2-leaf telescopic door Upper door crossbeam Screw the lower crossbeam of the second landing door to the side members at the same distance from the landing level...
Page 12 IM-540en ASSEMBLY INSTRUCTIONS Vers. 21 Passenger Lifting Platform DH Page 10 Continue assembling the rest of the side members, crossbeams and enclosure panels of the structure in the same way. the structure is placed outdoors, seal with neutral silicone (not supplied). It is necessary to fix the upper part of the structure to the building.
Page 13 IM-540en ASSEMBLY INSTRUCTIONS Vers. 21 Passenger Lifting Platform DH Page 11 14 The roofing option is included, mount its supports on the upper crossbeams, positioning them so that the roofing is tilted towards the desired side. Roofing supports M10x25 bevelled screw M10 bevelled nut Fix the three parts that make up the roofing on their supports.
Page 14 IM-540en ASSEMBLY INSTRUCTIONS Vers. 21 Passenger Lifting Platform DH Page 12 GUIDE, SLING AND CYLINDER ASSEMBLY Two types of guide rail and drive assembly are available. In the first case, which is called "non-pre- assembled guide rail", the calibrated guide rails are supplied loose, and their fixing to the shaft would be similar to that of a regular lift.
Page 15 IM-540en ASSEMBLY INSTRUCTIONS Vers. 21 Passenger Lifting Platform DH Page 13 3 Raise the following guide rail sections by means of a rope and the pulley located in the upper part of the shaft and make the connections. Connection plate 4 Guide rail fixtures are provided on all floor edges and 100 mm from the upper end of the guide rails.
Page 16 IM-540en ASSEMBLY INSTRUCTIONS Vers. 21 Passenger Lifting Platform DH Page 14 Rest the supports on the wall or on the crossbeams of the structure and plumb the guide rails. Position the support half- adjusted in relation to the bracket and tighten the screws on the top supports. 7 For wall mounting, use the supports as a template to drill a Ø14 hole in the wall and secure the supports with a M10x70 screw anchor.
Page 17 IM-540en ASSEMBLY INSTRUCTIONS Vers. 21 Passenger Lifting Platform DH Page 15 9 Insert the sling side assemblies on the guide rails and assemble the upper and lower bridges with M10x20 bolts, nuts and grower washers. For the 2:1 model, remove the roller protections, remove one of the roller levers and insert the roller of the other lever in the safety gear block.
Page 18 IM-540en ASSEMBLY INSTRUCTIONS Vers. 21 Passenger Lifting Platform DH Page 16 11 In case the sling and car floor are to be used as a platform for installation, bolt the floor to the sling (see section .1). 12 Continue the fixation of the following guide supports every 1500 mm. When the sling and floor are used as a platform for installation, take the precaution of not overtaking the uppermost fixation with the floor;...
Page 19 IM-540en ASSEMBLY INSTRUCTIONS Vers. 21 Passenger Lifting Platform DH Page 17 17 Insert the cylinder in the pit and place it on the pedestal. Bear in mind the orientation of the oil inlet to the cylinder in each case. Ⓐ Ⓑ...
Page 20 IM-540en ASSEMBLY INSTRUCTIONS Vers. 21 Passenger Lifting Platform DH Page 18 19 In case of a two-part cylinder, remove the head of the cylinder to extract the rod. In order to do so, unscrew the closing case using an articulated torque wrench 90/155. Remove the case being careful so that the O-ring is not damaged. If the case should need to be left on the floor o on any other support, protect the threading against impact and dents.
Page 21 IM-540en ASSEMBLY INSTRUCTIONS Vers. 21 Passenger Lifting Platform DH Page 19 24 For model 1:1 install the crossbeams for the cylinder guide on the guide at the distances indicated in the figure. Bear in mind that one fixation is required at each end of the cylinder guide. 25 Install the cylinder guide on the supports and the supports on the crossbeams with M6x12 bolts and nuts.
Page 22 IM-540en ASSEMBLY INSTRUCTIONS Vers. 21 Passenger Lifting Platform DH Page 20 26 For model 2:1, lower the pulley head and fasten it to the end of the rod. 27 Install the terminals without springs on the side of the sling assembly and leave them adjusted at half their regulation. 28 Install the ø8 cables on these terminals and fix the remaining cable with a cable clamp and a piece of wire;...
Page 23 IM-540en ASSEMBLY INSTRUCTIONS Vers. 21 Passenger Lifting Platform DH Page 21 4.2. Pre-assembled guide (optional) Depending on the guide length it may be supplied in 1, 2 or 3 sections. The guide will be fixed to the pit framework, to the intermediate slabsl between levels and to the shaft ceiling.
Page 24 IM-540en ASSEMBLY INSTRUCTIONS Vers. 21 Passenger Lifting Platform DH Page 22 4 Fit the upper section of the guiding into the shaft with the aid of the tractel machine and fix it to the previous section. Screw to the other guiding joint upper fixings on the guiding (M8x25), nut and grower washer, plumb the upper section and fix with the M10x113 ø10 threaded anchorage.
Page 25 IM-540en ASSEMBLY INSTRUCTIONS Vers. 21 Passenger Lifting Platform DH Page 23 5. MACHINE CABINET ASSEMBLY 5.1. Installation in a machine cabinet (optional) 1 Put the bottom piece on the floor and screw on the sides, ceiling and floor, bearing in mind that the opening direction of the door lmay be selectec in order to adapt it to the cabinet location.
Page 26 IM-540en ASSEMBLY INSTRUCTIONS Vers. 21 Passenger Lifting Platform DH Page 24 6 Using the elevation rings, put cabinet on a vertical position. 7 Install the cylindric supports on floor reinforcements. 9 Place cabinet in its final position and fix to the wall with M6x45 ø8 anchorages.
Page 27 IM-540en ASSEMBLY INSTRUCTIONS Vers. 21 Passenger Lifting Platform DH Page 25 5.2. Installation in enclosed space 1 Place the hydraulic power unit in the final position inside the machinery space; install the antil-vibration blocks previously. 2 Fix the electric board on the wall above the hydraulic power unit. Nut and whaser Antishock supports...
Page 28 IM-540en ASSEMBLY INSTRUCTIONS Vers. 21 Passenger Lifting Platform DH Page 26 6. MACHINE CABINET ELECTRIC INSTALLATION 1 Install the wiring of the hydraulic unit (motor, electrovalves and pressure transducer) and the light (only with the optional cabinet) and bring them towards the electric board. Light (only with the optional cabinet)
Page 29 IM-540en ASSEMBLY INSTRUCTIONS Vers. 21 Passenger Lifting Platform DH Page 27 Connect the solenoid valve cables to the XP40 connector on the board. Descent electrovalve XP40 Stop electrovalve EVP XP40 Set the circuit breaker to the rated current of the motor stated on the nameplate. SFKOJ STOP START...
Page 30 IM-540en ASSEMBLY INSTRUCTIONS Vers. 21 Passenger Lifting Platform DH Page 28 Using the regular telephone or integrated emergency telephone option, connect the telephone line to the electrical board. Telephone line...
Page 31: Hydraulic Installation
IM-540en ASSEMBLY INSTRUCTIONS Vers. 21 Passenger Lifting Platform DH Page 29 7. HYDRAULIC INSTALLATION 7.1. Hydraulic connection 1 Install the return filter on the valve block. 2 Screw the straight end of the flexible pipe to the output of the return filter; remove and discard the ring and the nut of the connection piece.
Page 32 IM-540en ASSEMBLY INSTRUCTIONS Vers. 21 Passenger Lifting Platform DH Page 30 7.2. Cylinder reload 1 Lower sling until it rests on the pit or unitl the cylinder is totally closed (plays between heads as indicated). Two expansions cylinder Three expansions cylinder Simple expansion cylinder 2 Loosen the purging bolts.
Page 33 IM-540en ASSEMBLY INSTRUCTIONS Vers. 21 Passenger Lifting Platform DH Page 31 BLOCKING DEVICE ASSEMBLY Raise the bracket by giving the ascent order using the assembly push button panel until it is above the fixing holes of the locking device. 2 Fix the blocking device on the side of the guide nearer the landing door on the lower floor using M8x25 bolts, nuts and grower washers in case of non pre-assembled guides, or with countersunk screws M10x30, nuts and grower washers in case of pre-assembled guides.
Page 34 IM-540en ASSEMBLY INSTRUCTIONS Vers. 21 Passenger Lifting Platform DH Page 32 ASSEMBLY OF CAR Before installing the floor on the sling, place the ex. Head M6x20 bolts for the car panels. 2 Install the floor on the sling letting it rest on the supports. 3 Bolt the floor to the sling with M10x25 bolts and grower washers.
Page 35 IM-540en ASSEMBLY INSTRUCTIONS Vers. 21 Passenger Lifting Platform DH Page 33 10. LANDING DOOR ASSEMBLY 1 .1. Hinged doors fixed to the building 1 Install the upper fixings on the door with M8x25 bolt with nut and washer and the lower fixings with M10 nuts with washers. Anchorage M8x60 Upper fixing Ø11 screw...
Page 36 IM-540en ASSEMBLY INSTRUCTIONS Vers. 21 Passenger Lifting Platform DH Page 34 10.2 Hinged doors fixed to the structure 1 Fix the side panels of the door to the side members. There are three types of parts, depending on the distance between the door and the side member.
Page 37 IM-540en ASSEMBLY INSTRUCTIONS Vers. 21 Passenger Lifting Platform DH Page 35 5 Install the door handle on the leaf using the screws supplied with the door. In the event of lifts with intermediate landings, fit the closing plug of the emergency triangle. Intermediate stops closing plug...
Page 38 IM-540en ASSEMBLY INSTRUCTIONS Vers. 21 Passenger Lifting Platform DH Page 36 10.4 2-leaf telescopic doors fixed to the structure 1 Fix the side panels of the door to the side members. There are three types of parts, depending on the distance between the door and the side member.
Page 39 IM-540en ASSEMBLY INSTRUCTIONS Vers. 21 Passenger Lifting Platform DH Page 37 1 . 1 SHAFT ELECTRIC INSTALLATION 1 .1. Shaft lighting If the shaft lighting is supplied as an option, fix the shaft lighting push button close to the lower landing door. In case of double entrance on this landing, place a push button near each door.
Page 40 IM-540en ASSEMBLY INSTRUCTIONS Vers. 21 Passenger Lifting Platform DH Page 38 11.2. Conduits Install a 60 x 40 duct row from the lintel of the last stop's landing door to the lower landing level. Place the duct on the wall of the guide rail in the area furthest from the entrance or to the right of the guide rail in cases with a 180º...
Page 41 IM-540en ASSEMBLY INSTRUCTIONS Vers. 21 Passenger Lifting Platform DH Page 39 11.3. Vertical cables between stops At the upper landing, mount the DSE10 and DPE10 panels as shown and connect them to each other with the flat cables featuring a suitable length. If there are two landing doors on the upper level, one more panel must be mounted for each door. Attach the cables W703, W700, W842 and W841 of suitable length with the hinged landing door option at the height of the lintel of the upper landing door.
Page 42 IM-540en ASSEMBLY INSTRUCTIONS Vers. 21 Passenger Lifting Platform DH Page 40 5 At the lower landing, mount the DSE10 and DPE10 panels as shown and connect them to each other with the flat cables of suitable length. If there are two landing doors on this level, one more panel must be mounted for each door. 6 Attach the cables W703, W700, W842 and W841 of suitable length with the hinged landing door option at the height of the lintel of the lower landing door.
Page 43 IM-540en ASSEMBLY INSTRUCTIONS Vers. 21 Passenger Lifting Platform DH Page 41 11.4. Upper limit switch 1 Install the actuator of the final limit switch on the upper part of the car with M6x16 biaseled ring bolts, on the opposite side to the entrance or on the right hand side in case of cars with double entrances.
Page 44 IM-540en ASSEMBLY INSTRUCTIONS Vers. 21 Passenger Lifting Platform DH Page 42 1 .5. Lock and floor button panel Swing door Place the platform at the upper landing. Plug the CE9 connector of the MG9M cable into the lock connector and the other end into the DSE10 panel. Insert the wires of the W843 cable into poles 2 and 3 of the CE9 connector and the other end into the X843 connector of the W842 cable.
Page 45 IM-540en ASSEMBLY INSTRUCTIONS Vers. 21 Passenger Lifting Platform DH Page 43 Telescopic landing door Place the platform at the upper landing. Connect the wires of the MG9A cable to the presence and interlock contact of the landing door. Plug the other end into the DSE10 board at that stop. Install the landing push button panel.
Page 46 IM-540en ASSEMBLY INSTRUCTIONS Vers. 21 Passenger Lifting Platform DH Page 44 11.6. Automatic operator for swing landing door (optional) Two types of automatic swing landing door operator are available; integrated in the lintel (Ceitamatic) or external (Dormakaba ED100). Automatic operator integrated in the lintel 1 Fit the operator to the lintel and the arm to the top of the door using the flanges supplied, bearing in mind the opening direction.
Page 47 IM-540en ASSEMBLY INSTRUCTIONS Vers. 21 Passenger Lifting Platform DH Page 45 3 Plug the connector to the door operator. Door operator cable ON/OFF SPEED Door operator External automatic operator 1 Install the automatic operator cable. Wall attachment plugs and ties...
Page 48 IM-540en ASSEMBLY INSTRUCTIONS Vers. 21 Passenger Lifting Platform DH Page 46 3 Remove the operator from its base. 4 Fix the base to the door lintel. 5 Screw the lower bolt into the bottom of the base. 6 Connect the power supply cable to the terminal block of the base. 7 Pass the terminal block cable and the opening signal cable through the housing and reassemble the operator to its base by tightening the 8 operator screws.
Page 49 IM-540en ASSEMBLY INSTRUCTIONS Vers. 21 Passenger Lifting Platform DH Page 47 10 Assemble the slide elements while respecting the marked order of the different parts. 11 Fix the slide to the door leaf. 12 To fit the arm, its axis must be in the “zero” position. To do so, tension the door closer spring 10 turns. Then release it again until a stop is found, so that the arm can be fitted without tension.
Page 50 IM-540en ASSEMBLY INSTRUCTIONS Vers. 21 Passenger Lifting Platform DH Page 48 13 Insert the arm into the operator's axis, so that it is approximately at 12º, turn 10º more in the opening direction, remove the arm from the axis and reassemble it by skipping a tooth in the door's closing direction. Then fix this arm to the slide bolt and to the operator axis.
Page 51 IM-540en ASSEMBLY INSTRUCTIONS Vers. 21 Passenger Lifting Platform DH Page 49 11.7. Blocking device final limit switch, alarm module, pit stop and safety cable Fix the limit switch of the locking device on the guide rail side and plug it into the X741 connector of the W741 cable. Plug the other end of this cable into one of the DSE10 panels.
Page 52 IM-540en ASSEMBLY INSTRUCTIONS Vers. 21 Passenger Lifting Platform DH Page 50 12. ASSEMBLY OF THE STRUCTURE'S INTERIOR PANELS (optional) In case the structure is supplied and there are no car doors, it is necessary for the interior faces of the structure attached to the entrances to be vertical, continuous, solid and without protrusions throughout the free passage.
Page 53 IM-540en ASSEMBLY INSTRUCTIONS Vers. 21 Passenger Lifting Platform DH Page 51 1 . 3 ASSEMBLY OF CAR 1 . . Side panels 1 Place the panels on the M6x20 hex-head screws of the floor, leaving them loose. 2 Join panels together using hex. M6x20 bolts. With non-galvanised sheet walls, assemble the skirting boards on their panels.
Page 54 IM-540en ASSEMBLY INSTRUCTIONS Vers. 21 Passenger Lifting Platform DH Page 52 5 For the optional column type push button panel, assemble the column support using biaseled ring screws M5x12 and install the lamps on the lamp supports. Lamp Biaseled ring screws M5x12...
Page 55 IM-540en ASSEMBLY INSTRUCTIONS Vers. 21 Passenger Lifting Platform DH Page 53 Column type mirror (optional) 1 Install the two llower M5x12 ex. head bolts on the side panels; do not tighten them at this stage. 2 Let the column type mirror rest on the two bolts. 3 Place the column type mirror in the final position and install and tighten the four upper fixation bolts.
Page 56 IM-540en ASSEMBLY INSTRUCTIONS Vers. 21 Passenger Lifting Platform DH Page 54 Glazed wall (optional) 1 Join the parts that make up the outer frame of the glass and fix them to the floor, leaving the screws loose. 2 Join the vertical outer frames to the adjacent side panels. 3 Finish tightening all the screws.
Page 57 IM-540en ASSEMBLY INSTRUCTIONS Vers. 21 Passenger Lifting Platform DH Page 55 1 . . Ceiling Warning! Do not stand on car ceiling. 3 Fix the upper part of the car on the sling with M8x16 head bolts. Roof Step 2 Fix the ceiling assembly onto the upper section of the sides with M6x20 hex head bolts.
Page 58 IM-540en ASSEMBLY INSTRUCTIONS Vers. 21 Passenger Lifting Platform DH Page 56 . Side entrance panels Without car doors 1 Connect the appropriate cable to each light curtain before installing them on the side entrance panels. Install the light curtains and the deflectors on the side entrance panels with ULS M4x20. Pay attention and install the receiver of the light curtain on the side of the column, as shown in the figure.
Page 59 IM-540en ASSEMBLY INSTRUCTIONS Vers. 21 Passenger Lifting Platform DH Page 57 Folding type bus door 1 Fix the sill supports to the floor using ex. head M6x20 bolts and bolt the fixations of the side entrance panels to these supports. 2 Fix the sill to the two supports on either end using the bolts supplied by the door manufacturer.
Page 60 IM-540en ASSEMBLY INSTRUCTIONS Vers. 21 Passenger Lifting Platform DH Page 58 Telescopic door 1 Fix the sill supports to the floor with ex. Head M6x20 bolts and bolt the fixations of the side entrance panels to these supports. 2 Fix the sill to the supports using the bolts supplied by the door manufacturer. 3 Install the apron bolting it to the sill support using ULS M6x16 bolts.
Page 61 IM-540en ASSEMBLY INSTRUCTIONS Vers. 21 Passenger Lifting Platform DH Page 59 8 Install the operator of the telescopic door on the fixation brackets using the bolts included with the operator. 9 Install the door leaves and adjust the guiding wheels and the opening of the mechanism. See the instructions of the telescopic door from the manufacturer Wittur included with the door.
Page 62 IM-540en ASSEMBLY INSTRUCTIONS Vers. 21 Passenger Lifting Platform DH Page 60 1 . . Push button panel and handrail Column type push button panel 1 Fix the push button column cable to the column support with a cord fixing leaving enough extra length to allow the column to be easily installed and removed.
Page 63 IM-540en ASSEMBLY INSTRUCTIONS Vers. 21 Passenger Lifting Platform DH Page 61 Plate type push button panel 1 Fix the cables to the push button panel protection plate with two plate cord fixations; leave enough loose cable to allow the installation and removal of the push button panel easily. Attach the push-button panel to the panel gap using stainless M4x16 countersunk screws or stainless M4x30 ones with the option of galvanised sheet walls.
Page 64 IM-540en ASSEMBLY INSTRUCTIONS Vers. 21 Passenger Lifting Platform DH Page 62 13.5. Mirror (optional) Assemble the supports for each type of mirror with hexagonal countersunk screws. Mirror supports M5x16 or M5x35 screw M4x20 screw Mirror (option of galvanised supports sheet walls) 2 Remove the protection strips from the bonding tape on the back side of the mirror.
Page 65 IM-540en ASSEMBLY INSTRUCTIONS Vers. 21 Passenger Lifting Platform DH Page 63 1 . . Glazed wall glass (optional) 1 Insert the glass into the frame, supporting it at the bottom. 2 Screw the parts that make up the inner frame of the glass onto the outer frame. 3 Fix the glass with silicone on the inside of the car, filling the gap between the glass and the frame.
Page 66 IM-540en ASSEMBLY INSTRUCTIONS Vers. 21 Passenger Lifting Platform DH Page 64 14. CAR WIRING Warning! Never step on the car roof. 14.1. Car box Fix the car box to the car roof and connect the roof elements. Secure the cables so that they are protected and do not interfere with the hatch opening.
Page 67 IM-540en ASSEMBLY INSTRUCTIONS Vers. 21 Passenger Lifting Platform DH Page 65 Route the cables from the push button panel to this box without passing over the hatch and connect them to the panel. Emergency lighting Alarm button Overload light Multi-indicator lighting (optional) Overload buzzer W470...
Page 68 IM-540en ASSEMBLY INSTRUCTIONS Vers. 21 Passenger Lifting Platform DH Page 66 Mount the magnetic sensors in the indicated position. Non pre-assembled guides Pre-assembled guides Connect the cables in the car box.
Page 69 IM-540en ASSEMBLY INSTRUCTIONS Vers. 21 Passenger Lifting Platform DH Page 67 For each landing level, with the car located at the landing level, position the magnets with regard to the magnetic sensors, as stated in the following figures. If this position matches a guide rail connection, the magnets can also be placed on the collar of the said guide rail.
Page 70 IM-540en ASSEMBLY INSTRUCTIONS Vers. 21 Passenger Lifting Platform DH Page 68 14.3. Photoelectric barrier or photocell (optional) Connect the barrier cables, while paying attention to the transmitter (L) and the receiver (D), or mount the photocells in the entrance holes and route the cables to the car box. Connect the cables of the barrier(s) to the car box.
Page 71 IM-540en ASSEMBLY INSTRUCTIONS Vers. 21 Passenger Lifting Platform DH Page 69 14.4. Door operator (optional) The following section describes the wiring of the operators for car door models. Route the wiring cables from the car door operators to their controllers. Folding “bus”...
Page 72 IM-540en ASSEMBLY INSTRUCTIONS Vers. 21 Passenger Lifting Platform DH Page 70 In the case of a telescopic door, connect the cables to the operators' ECO controller. GND N.C.+24V +24V REFSW COM I1 Setup the programming DIP 2 to ON and the rest to OFF.
Page 73 IM-540en ASSEMBLY INSTRUCTIONS Vers. 21 Passenger Lifting Platform DH Page 71 14.5. Regular telephone (optional) The regular telephone is supplied without the emergency telephone option in the push button panel. Pass the telephone connection cable through the outside of the car and route it to the connection box. Mount M4x16 slotted cylinder head screws to place the telephone.
Page 74 IM-540en ASSEMBLY INSTRUCTIONS Vers. 21 Passenger Lifting Platform DH Page 72 14.6. Travelling cord Fix the supports of the car travelling cable to the ceiling and floor. The position of these supports is not set, and they will have to be placed on the most suitable side, so that they do not interfere with the shaft and car elements. The supports are fixed with self-drilling screws on the upper latch of the ceiling and the lower latch of the floor.
Page 75 IM-540en ASSEMBLY INSTRUCTIONS Vers. 21 Passenger Lifting Platform DH Page 73 Connect the travelling cable on the car box. XC13 XC10 XC12 XC11 5 Connect the travelling cable on the electrical board. XP10 XP11 XP12 XP13...
Page 76 IM-540en ASSEMBLY INSTRUCTIONS Vers. 21 Passenger Lifting Platform DH Page 74 1 . SIGNALLING 1 Stick the no standing warning plate near the loading area. No standing warning sticker 2 Stick the blocking device warning plate on the side of the guide, near the blocking device. Non pre-assembled guides Pre-assembled guides Blocking device warning...
Page 77 Machine cabinet Enclosed space Rescue instructions label Rescue instructions label Stick the CE marking and electrical features label on the electrical board. HIDRAL S.A. P.I. PARSI, CALLE 7, 3 41016 - SEVILLA (ESPAÑA) DESIGNACION PRODUCTO AÑO: 2024 CIRCUITO POTENCIA/CONTROL ALIMENTACIÓN...
Page 78 IM-540en ASSEMBLY INSTRUCTIONS Vers. 21 Passenger Lifting Platform DH Page 76 1 . ADJUSTMENTS 1 .1. Operation of the maneuver REARM SERIES 1 .1.1. Meaning of the panel LEDs On the control panel located in the electrical board, there are LED-type light indicators whose meaning is as follows: LED on Upper limit switch (KF), suspension cable loosening contact (for 2:1 model) (KA) and wedge actuating contact (for 2:1 model) (KAC) not actuated.
Page 79 IM-540en ASSEMBLY INSTRUCTIONS Vers. 21 Passenger Lifting Platform DH Page 77 1 .1.3. Errors If there is an error, the error LED 2 will flash, indicating the error type that has occurred by the number of flashes. Once the flashing sequence is finished to indicate the error type, the LED will remain off for three seconds before the flashing cycle starts again.
Page 80 IM-540en ASSEMBLY INSTRUCTIONS Vers. 21 Passenger Lifting Platform DH Page 78 1 . . Hydraulic power unit 1 . .1. Hydraulic diagram Manual pump (only 2:1 model) Distribution block AH-1VS Rupture valve Return filter Non-return valve Overpressure valve regulation (maximum pressure) Discharge valve Ascent pressure regulation Ascent stopping electrovalve (EVP)
Page 81 IM-540en ASSEMBLY INSTRUCTIONS Vers. 21 Passenger Lifting Platform DH Page 79 1 . .2. Description and operation of the valve block Screw A Regulation of overpressure Screw D Regulation of discharge valve - DO NOT HANDLE - valve (maximum pressure) (Minimum operation pressure) Descent electrovalve (EVD)
Page 82 IM-540en ASSEMBLY INSTRUCTIONS Vers. 21 Passenger Lifting Platform DH Page 80 1 . .3. Adjustments in the valve block The different adjustable parameters in the valve block are numbered and described in this section, and the procedure to carry out an initial set up of the block is indicated. During the procedure for the adjustment of the stopping position described in section 14.2 the adjustment of the ascent deceleration and descent deceleration are also described, together with the adjustment of the position of the magnets.
Page 83 IM-540en ASSEMBLY INSTRUCTIONS Vers. 21 Passenger Lifting Platform DH Page 81 1 . . Detector and final limit switch adjustment 16.3.1 Function of the magnetic detectors The functions of the different magnets regarding stopping and levelling the lift car are described below. - The car stop is commanded as soon as the SI and SS sensors are activated at the same time at the target landing.
Page 84 IM-540en ASSEMBLY INSTRUCTIONS Vers. 21 Passenger Lifting Platform DH Page 82 Stopping in descent 1 With the car loaded with 150 kg, carry out a descent travel and verify that the stopping position in descent matches the stopping position in ascent and with the desired landing level. 2 In case the stopping takes place above the desired level, tighten screw E to adjust the deceleration in descent.
Page 85 IM-540en ASSEMBLY INSTRUCTIONS Vers. 21 Passenger Lifting Platform DH Page 83 1 . . Setting the operation 1 .4.1 Using the console A programming console by Carlos Silva, which is suitable for the KDT Evo operation, is required for the electrical settings. For its handling, please refer to the document “CPM10 Instruction Manual”, which can be downloaded from the Carlos Silva website.
Page 86 IM-540en ASSEMBLY INSTRUCTIONS Vers. 21 Passenger Lifting Platform DH Page 84 1 .4.4 Car access settings The lift is supplied with the car access settings from each landing, according to the planned installation. If the settings need to be changed, parameters 02.02.02.01 for stop 1, 02.02.02.02 for stop 2 and so on up to the last stop must be changed.
Page 87 IM-540en ASSEMBLY INSTRUCTIONS Vers. 21 Passenger Lifting Platform DH Page 85 1 .4.6. Telescopic car door For adjustments to the door closing force and opening and closing speed. Please refer to the instruction manual of the Wittur telescopic door ECO control supplied with the door. 1 .
Page 88 IM-540en ASSEMBLY INSTRUCTIONS Vers. 21 Passenger Lifting Platform DH Page 86 2 If need be, turn the label on the console, depending on the door side. <3 s Quit <3 sQ uit >3 s Rese t >3 s Reset >3 s >3 s >3 s >3 s...
Page 89 IM-540en ASSEMBLY INSTRUCTIONS Vers. 21 Passenger Lifting Platform DH Page 87 1 . . . Emergency alarm device 6 4 8 Conventional telephone In order to memorize the telephone number of the rescue service in the quick dialling key, follow this procedure: 1 Pick up the telephone.
Page 90 IM-540en ASSEMBLY INSTRUCTIONS Vers. 21 Passenger Lifting Platform DH Page 88 If you have a rescue centre capable of handling data communication, please proceed as follows: - Enter the first regular test call telephone number. Dial *06#x#, where x is the first telephone number that the equipment will use for regular test calls.
Page 91 IM-540en ASSEMBLY INSTRUCTIONS Vers. 21 Passenger Lifting Platform DH Page 89 16.4.9. Light curtain operation La barrera fotoeléctrica se utiliza como dispositivo de seguridad en el modelo sin puertas en cabina para reducir los riesgos que aparecen como consecuencia de la ausencia de una puerta en cabina durante el movimiento de la misma. A la llegada de la cabina a un nivel de parada se realiza un proceso de verificación del funcionamiento de la barrera.
Page 92 IM-540en ASSEMBLY INSTRUCTIONS Vers. 21 Passenger Lifting Platform DH Page 90 1 . 7 COMMISSIONING Carry out the final checks and tests on the equipment indicated in the commissionning checksheet, recording any results on the latter. The procedure for some of the final tests is described below. Overpressure valve 1 Load cabin with its full nominal load.
Page 93 IM-540en ASSEMBLY INSTRUCTIONS Vers. 21 Passenger Lifting Platform DH Page 91 Safety gear (only for model 2:1) 1 Load the car with 100% of the rated load, placing it as near as possible to the side of the guides. 2 Bring the car to the upper landing level. 3 Through the trap door, tie the end of a wire to the actuation lever of the safety cable and the other end to the body of the pulley head, leaving it loose in such a way that the car may come aproximately 200 mm further apart from the pulley head.
Page 96 Polígono Indutrial PARSI Calle 7, 3 - 41016 Sevilla (España) +34 954 514 500 www.acrosbyhidral.com...

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