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Hidral SH200i Assembly Instructions Manual

Platform stairlifts
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PLATFORM STAIRLIFTS
SH200i
SH300i
ASSEMBLY INSTRUCTIONS
IM-550en
Vers. 01
06/03/15
ORIGINAL INSTRUCTIONS

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Summary of Contents for Hidral SH200i

  • Page 1 PLATFORM STAIRLIFTS SH200i SH300i ASSEMBLY INSTRUCTIONS IM-550en Vers. 01 06/03/15 ORIGINAL INSTRUCTIONS...

  • Page 3: Table Of Contents

    ASSEMBLY INSTRUCTIONS IM-550en Platform Stairlifts Vers. 01 SH200i SH300i Page 1 Contents 1. Tools and equipment ....................... Page 2 2. Inspection of the stairwell ....................... Page 3 3. Installation of the guide ......................Page 5 3.1. Adjustment of the angle ..................... Page 5 3.2.

  • Page 4: Tools And Equipment

    ASSEMBLY INSTRUCTIONS IM-550en Platform Stairlifts Vers. 01 SH200i SH300i Page 2 1. Tools and equipment Personal protection ● Safety glasses ● Gloves ● Safety boots Tools and equipment ● Drill with bits for concrete Ø11 and Ø16 (for chemical fi xing) ●...

  • Page 5: Inspection Of The Stairwell

    ASSEMBLY INSTRUCTIONS IM-550en Platform Stairlifts Vers. 01 SH200i SH300i Page 3 2. Inspection of the stairwell 1 Install appropriate protection measures to prevent the risk of impacts during installation. 2 Check that the supplied fi xings are suitable for the type of wall to which the rail will be secured: the mechanical fi...
  • Page 6 ASSEMBLY INSTRUCTIONS IM-550en Platform Stairlifts Vers. 01 SH200i SH300i Page 4 4 Check that the following measurements match the minimum values indicated on the table: - E0 Minimum clearance on the lower landing for access - E1 Minimum clearance on the upper landing for access...

  • Page 7: Installation Of The Guide

    ASSEMBLY INSTRUCTIONS IM-550en Platform Stairlifts Vers. 01 SH200i SH300i Page 5 3. Installation of the guide 3.1. Adjustment of the angle 1 Remove the front cover of the rail assembly. 2 Screw the upper support pillar to the rail, using the fi xing screws on the end piece of the rail.

  • Page 8: Guide Fi Xation To The Wall

    ASSEMBLY INSTRUCTIONS IM-550en Platform Stairlifts Vers. 01 SH200i SH300i Page 6 3.2. Guide fi xation to the wall 1 Using the drill holes in the rail’s crosspieces as a guide, drill the wall with the Ø11 mm drill bit; it is necessary to protect the cylinder rail before drilling the wall.
  • Page 9 ASSEMBLY INSTRUCTIONS IM-550en Platform Stairlifts Vers. 01 SH200i SH300i Page 7 3 Remove the rail and redrill the wall with the Ø16 mm drill bit to a depth of 100 mm. Fixation with chemical anchorages (optional) 4 Insert the perforated sleeves, having blown away any dust from the drill holes.

  • Page 10: Guide Fi Xation To Steps (Optional)

    900 mm for model SH300i or 1050 mm for model SH200i. The last pillar must always be placed on the fl oor of the lower landing. Depending on the distance between this pillar and the last one on the staircase, an additional pillar can be installed between them, also on the fl...
  • Page 11 IM-550en Platform Stairlifts Vers. 01 SH200i SH300i Page 9 4 Place the rail in its fi nal position, which was previously marked. 5 Using the holes in the base plates of the pillars as a guide, drill into the steps with a Ø11 mm drill bit.

  • Page 12: Machine Cabinet Installation

    ASSEMBLY INSTRUCTIONS IM-550en Platform Stairlifts Vers. 01 SH200i SH300i Page 10 11 Remove the upper pillar. Replace the screws on the end piece. 4. Machine cabinet installation Location of the cabinet Access to the cabinet should be properly illuminated and not obstructed.
  • Page 13 ASSEMBLY INSTRUCTIONS IM-550en Platform Stairlifts Vers. 01 SH200i SH300i Page 11 1 Install the supplied conduit to conceal the hydraulic piping and electrical wiring between the rail and the machine cabinet at the upper or lower end of the rail, depending on the position of the cabinet.

  • Page 14: Hydraulic Installation

    ASSEMBLY INSTRUCTIONS IM-550en Platform Stairlifts Vers. 01 SH200i SH300i Page 12 5. Hydraulic installation 1 Insert the bent end of the fl exible pipe through the lower opening of the machine cabinet and the straight end through the lower drill hole of the rail.

  • Page 15: Vehicle Installation

    ASSEMBLY INSTRUCTIONS IM-550en Platform Stairlifts Vers. 01 SH200i SH300i Page 13 6. Vehicle installation 1 Lower the carriage until the middle of the platform’s upper fi xing nut is at a distance of 525 mm from the level of the fl oor, having previously disengaged the safety brake by tensing both suspension cables and, while maintaining the tension, pushing the carriage downwards.
  • Page 16 ASSEMBLY INSTRUCTIONS IM-550en Platform Stairlifts Vers. 01 SH200i SH300i Page 14 3 Loosen the upper nut for the fi xation of the vehicle which is in the carriage until the nut is fl ush with the end of the threaded rod.
  • Page 17 ASSEMBLY INSTRUCTIONS IM-550en Platform Stairlifts Vers. 01 SH200i SH300i Page 15 9 Remove the support feet from the vehicle; the support plates of access ramps to the vehicle, to which the feet are bolted, should not be removed. Replace the bolts that were unscrewed to remove the feet.
  • Page 18 ASSEMBLY INSTRUCTIONS IM-550en Platform Stairlifts Vers. 01 SH200i SH300i Page 16 13 Remove the protective plugs from the emergency arm release and slide the enclosure down to release the protective arms. Front enclosure 14 Prise out one of the ends of the enclosure to release it from the vertical structure of...
  • Page 19 ASSEMBLY INSTRUCTIONS IM-550en Platform Stairlifts Vers. 01 SH200i SH300i Page 17 15 Finally, remove the front enclosure by pulling it upwards. 16 Secure the platform to the carriage by fastening the three M12 biaseled nuts to the three threaded rods. Replace the nut on the upper rod with a biaseled nut and tighten the four nuts fully and permanently.
  • Page 20 ASSEMBLY INSTRUCTIONS IM-550en Platform Stairlifts Vers. 01 SH200i SH300i Page 18 18 Connect the cables to the connectors in the vehicle and secure the cable with bracket to the tubes in the vertical structure. M12 nut M4 nut...
  • Page 21 IM-550en Platform Stairlifts Vers. 01 SH200i SH300i Page 19 19 Press the manual descent button of the hydraulic unit to make the vehicle descend until the lower obstacle detection tray comes into contact with the fl oor on the lower landing.
  • Page 22 IM-550en Platform Stairlifts Vers. 01 SH200i SH300i Page 20 21 To tighten the terminals, it is advisable to slacken the cables fi rst by engaging the safety gear. To do this, run a cable or wire through the manual actuator of the safety gear and pull the cable while pressing the manual descent push button in the hydraulic unit.
  • Page 23 ASSEMBLY INSTRUCTIONS IM-550en Platform Stairlifts Vers. 01 SH200i SH300i Page 21 23 Tighten the nuts of the cable terminals to twice the distance previously measured between the pulley head and welded stop (2xD). Cable terminals 24 Tighten the cables by activating the hand pump lever of the hydraulic unit and equalise the tension of the cables.
  • Page 24 ASSEMBLY INSTRUCTIONS IM-550en Platform Stairlifts Vers. 01 SH200i SH300i Page 22 26 Reattach the front enclosure, connect the button shell connector and reattach the button shell on the vehicle and bolt it into place.

  • Page 25: Electrical Installation

    ASSEMBLY INSTRUCTIONS IM-550en Platform Stairlifts Vers. 01 SH200i SH300i Page 23 7. Electrical installation 7.1. Electrical installation of the guide 1 Connect the guide rail connection cable to the auxiliary control board in the machine and run the cable along the conduit towards the guide rail. Connect the round connector to the connection box in the guide rail.

  • Page 26: Landing Push Button Panels

    ASSEMBLY INSTRUCTIONS IM-550en Platform Stairlifts Vers. 01 SH200i SH300i Page 24 7.3. Landing push button panels 1 A push button panel is supplied for each landing. Pay attention to the direction of the arrows on the call buttons to distinguish between the upper landing panel and the lower landing panel.
  • Page 27 ASSEMBLY INSTRUCTIONS IM-550en Platform Stairlifts Vers. 01 SH200i SH300i Page 25 2 Press the call button of the lower landing push button panel until the vehicle stops on the lower landing. 3 The lower fi nal limit stop actuator, KN, must be situated in a position to ensure that the end of the access ramp to the vehicle is 15 mm from the fl...
  • Page 28 IM-550en Platform Stairlifts Vers. 01 SH200i SH300i Page 26 6 The upper fi nal limit stop actuator, KN, must be situated in a position to ensure that the end of the access ramp to the vehicle is 15 mm from the fl oor. Adjust it if necessary.

  • Page 29: Hydraulic Adjustments

    ASSEMBLY INSTRUCTIONS IM-550en Platform Stairlifts Vers. 01 SH200i SH300i Page 27 8. Hydraulic adjustments 8.1. Description of the block Manual descent Hand pump Screw B: Descent speed push button lever Screw C: Hand pump overpressure Screw D: Minimum Pressure gauge...

  • Page 30: Adjustment Of The Descent Speed

    ASSEMBLY INSTRUCTIONS IM-550en Platform Stairlifts Vers. 01 SH200i SH300i Page 28 8.3. Adjustment of the descent speed 1 Load the vehicle with half of the rated load and perform a complete ascent manoeuvre and write down the time taken. 2 Perform a complete descent movement. Note the travel time. The descent and ascent times should be about the same.

  • Page 31: Electrical Adjustment

    ASSEMBLY INSTRUCTIONS IM-550en Platform Stairlifts Vers. 01 SH200i SH300i Page 29 9. Electrical adjustment 9.1. Regulating the circuit breaker Adjust the circuit breaker to the rated current of the motor (3.7 A). O F F Circuit breaker 9.2. Adjustment of the overload detection system 1 With the vehicle unloaded, activate the hand pump several times to position the vehicle slightly above the lower landing, but so that is not in contact with the fl...

  • Page 32: Commissioning

    ASSEMBLY INSTRUCTIONS IM-550en Platform Stairlifts Vers. 01 SH200i SH300i Page 30 10. Commissioning Carry out the fi nal checks and tests of the platform stairlift indicated in the commissioning checksheet. The results can be recorded in the same document. The procedure to follow for some of the fi nal tests is explained below.
  • Page 36 Hidral, S.A. Polígono Industrial PARSI, Calle 7, 3 41016 Seville - Spain t.+34 954 514 500 f.+34 954 677 633 www.hidral.com...

This manual is also suitable for:

Sh300i

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