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Hidral PH-300 Assembly Instructions Manual

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ASSEMBLY INSTRUCTIONS
VERTICAL LIFTING PLATFORM
PH-300
IM-560en
Vers. 05
22/09/2021
ORIGINAL INSTRUCTIONS

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  • Page 1 ASSEMBLY INSTRUCTIONS VERTICAL LIFTING PLATFORM PH-300 IM-560en Vers. 05 22/09/2021 ORIGINAL INSTRUCTIONS...

  • Page 3: Table Of Contents

    ASSEMBLY INSTRUCTIONS IM-560en Vers. 05 PH-300 VERTICAL LIFTING PLATFORM Page 1 Contents 1. Tools and equipment ....................... Page 2 2. Shaft check ..........................Page 3 3. Guide assembly ........................Page 12 4. Assembly of the machine cabinet ................... Page 15 5.

  • Page 4: Tools And Equipment

    ASSEMBLY INSTRUCTIONS IM-560en Vers. 05 PH-300 VERTICAL LIFTING PLATFORM Page 2 1. Tools and equipment Personal protection ● Safety goggles ● Gloves ● Safety boots Tools and equipment ● Drill with several bore bits for concrete Ø6, Ø10 and Ø16 ●...

  • Page 5: Shaft Check

    ASSEMBLY INSTRUCTIONS IM-560en Vers. 05 PH-300 VERTICAL LIFTING PLATFORM Page 3 2. Shaft check 1 Install suitable protections to prevent risks of falling during assembly. 2 Check that the supplied anchorages are appropriate for the type of wall the guide shall be fixed upon. The chemical anchorages are appropriate for walls made of ...
  • Page 6 ASSEMBLY INSTRUCTIONS IM-560en Vers. 05 PH-300 VERTICAL LIFTING PLATFORM Page 4 4 Check that the following dimensions are within the specified limits. Should this not  be case, get in touch with our aftersales department. Platform travel. Permissible deviation of ± 50 mm - E0  Minimum space for access on lower level: ≥2040 Upper level Lower level - E1  Minimum space on upper level with 180º access: ≥1200...
  • Page 7 ASSEMBLY INSTRUCTIONS IM-560en Vers. 05 PH-300 VERTICAL LIFTING PLATFORM Page 5 5 Check adjacent surface requirements: - Upper access side. Vertical, continuous, solid and without projections; throughout the dimension of the platform - Guide side. Vertical, continuous, solid and without projections - Side without access.
  • Page 8 ASSEMBLY INSTRUCTIONS IM-560en Vers. 05 PH-300 VERTICAL LIFTING PLATFORM Page 6 Vertical, continuous and solid, for R>500 (d= 80÷400) ≤1.5 1.5÷5 ≤15º 1100 Permitted projection dimensions for wall without projections (for d=80÷120 only) d=80÷400 d=80÷400 Vertical, continuous and solid, for R≤ 500 (d= 20÷400) ≤1.5...
  • Page 9 ASSEMBLY INSTRUCTIONS IM-560en Vers. 05 PH-300 VERTICAL LIFTING PLATFORM Page 7 No specific requirements (d≥400) d≥400 d≥400 (for R>500 only)
  • Page 10 ASSEMBLY INSTRUCTIONS IM-560en Vers. 05 PH-300 VERTICAL LIFTING PLATFORM Page 8 6 For the lower protection option, check that the pit dimensions are correct. Pit depth Upper level R (mm) F (mm) Lower level              ≤  400 ≥30   400<   ≤  700 ≥45   700<   ≤1000 ≥60 1000<   ≤1300...
  • Page 11 ASSEMBLY INSTRUCTIONS IM-560en Vers. 05 PH-300 VERTICAL LIFTING PLATFORM Page 9 7 Check that the existing construction meets the necessary requirements for the assembly of the upper-level doors, according to alternative Ⓐ for the option of direct attachment to flooring or Ⓑ for the option of attachment by means of a built- in plate.
  • Page 12 ASSEMBLY INSTRUCTIONS IM-560en Vers. 05 PH-300 VERTICAL LIFTING PLATFORM Page 10 8 For the built-in push button panel option, check that the channels made begin and end approximately as indicated for alternative Ⓐ with a cabinet on the lower landing or Ⓑ with a cabinet on the upper landing.
  • Page 13 ASSEMBLY INSTRUCTIONS IM-560en Vers. 05 PH-300 VERTICAL LIFTING PLATFORM Page 11 Ⓑ Cabinet on upper landing 2050 Without upper landing door 850÷1050 910 for PL=800 1010 for PL=900 For upper landing door 850÷1050...

  • Page 14: Guide Assembly

    ASSEMBLY INSTRUCTIONS IM-560en Vers. 05 PH-300 VERTICAL LIFTING PLATFORM Page 12 3. Guide assembly 1 Draw the guides axis on the ground. This must be perfectly parallel to the surface of the upper access side, in the case of a 180º access, or at right angles to the surface of the upper access side, in the case of a 90º...
  • Page 15 ASSEMBLY INSTRUCTIONS IM-560en Vers. 05 PH-300 VERTICAL LIFTING PLATFORM Page 13 5 Using the guide as a template, make two Ø10 holes on the upper end of the guide and another two on the upper section of the central plate. Once the first hole is  drilled, insert a threaded rod to avoid the guide from deviating while the remaining holes are made.
  • Page 16 ASSEMBLY INSTRUCTIONS IM-560en Vers. 05 PH-300 VERTICAL LIFTING PLATFORM Page 14 6 Separate the guide from the wall and redrill to Ø16 for a depth of 100 mm. 7 Insert the sheaves; previously, blow the holes. 8 Place the guide again in place.

  • Page 17: Assembly Of The Machine Cabinet

    ASSEMBLY INSTRUCTIONS IM-560en Vers. 05 PH-300 VERTICAL LIFTING PLATFORM Page 15 4. Assembly of the machine cabinet Location of the cabinet Access to the cabinet shall be suitable lighted and shall not be blocked in any way. It shall be installed in a dry environment, and may not be installed outdoors.

  • Page 18: Hydraulic Installation

    ASSEMBLY INSTRUCTIONS IM-560en Vers. 05 PH-300 VERTICAL LIFTING PLATFORM Page 16 5. Hydraulic installation 1 Insert the bent end of the flexible pipe through the lower opening in the machine  cabinet and the straight end of the pipe through the lower hole in the guide rail. 2 Screw the bent end of the pipe to the shut off valve and screw the straight end of the pipe to the oil inlet of the cylinder.

  • Page 19: Electrical Installation

    ASSEMBLY INSTRUCTIONS IM-560en Vers. 05 PH-300 VERTICAL LIFTING PLATFORM Page 17 6. Electrical installation 6.1. Guide electrical installation 1 Plug in the guide rail connection cable to the control board in the machine cabinet and bring the cable through the channel towards the guide rail. Open the connection box in the guide rail assembly and plug in the connectors in this end.

  • Page 20: Vehicle Installation

    ASSEMBLY INSTRUCTIONS IM-560en Vers. 05 PH-300 VERTICAL LIFTING PLATFORM Page 18 7. Vehicle installation 1 Remove the fixation bolts for the push button shell, unplug the connector and  remove the shell. 2 Remove the lower bolts in the front vehicle cover and remove it. Cover 3 Position the vertical structure next to the cart enough to insert the cables from the guide rail and position the cable support plate.
  • Page 21 ASSEMBLY INSTRUCTIONS IM-560en Vers. 05 PH-300 VERTICAL LIFTING PLATFORM Page 19 6 Plug the cables to the connectors in the vehicle and fix the cable with a cord to the  tubes in the vertical structure. 7 For lifting platforms with protection barriers, extend them until the horizontal position and join them using the connection rod. Transmission...
  • Page 22 ASSEMBLY INSTRUCTIONS IM-560en Vers. 05 PH-300 VERTICAL LIFTING PLATFORM Page 20 8 Connect the button shell and let it rest loosely on top of the vertical structure. 9 Open the shut off valve in the machine and connect the main switch (IP) to give supply to the lifting platform.
  • Page 23 ASSEMBLY INSTRUCTIONS IM-560en Vers. 05 PH-300 VERTICAL LIFTING PLATFORM Page 21 14 Bring the structure down pressing the descent push button in the push button panel until the structure is near the floor. Just before the adjustment bolts come  into contact with the structure, lift the end of the floor slightly and continue to bring  down the structure until the fixation holes are in line. Adjustment bolt Floor 15 Fix the floor to the vertical structure with the bolts for the fixation of the support  foots removed.
  • Page 24 ASSEMBLY INSTRUCTIONS IM-560en Vers. 05 PH-300 VERTICAL LIFTING PLATFORM Page 22 16 Reject the connector for the bridging of the safety series in the vertical structure, and plug in the connector from the floor. Connector for the bridging of the safety series 17 Bring the cable of the access ramp through the cam of the lower barrier and, with the barriers in a horizontal position, lift the ramp and fix the cable with the fixing ...
  • Page 25 ASSEMBLY INSTRUCTIONS IM-560en Vers. 05 PH-300 VERTICAL LIFTING PLATFORM Page 23 19 Bring the platform up to the upper landing level and verify that the floor and the wall  on the upper access are parallel. 20 In case some adjustment is necessary, loosen all the guide rail fixations, adjust  using the supports, and tighten the fixations again using the indicated torque.  21 Drill the floor on the lower end of the guide using the holes in the guide as a  template. 22 Blow the holes and fill them from the bottom towards the outside, with 2 strokes  of the pistol. Immediately insert the M8 threaded rods with the corresponding nuts and washers to prevent the hardening of the resin.

  • Page 26: Landing Push Button Panels

    ASSEMBLY INSTRUCTIONS IM-560en Vers. 05 PH-300 VERTICAL LIFTING PLATFORM Page 24 8. Landing push button panels A push button panel is supplied for each landing level. In case an upper landing level door is supplied, the upper push button panel is integrated in the door. Pay attention to the direction of the arrows in the call buttons so that the upper and lower push button panels can be differentiated.
  • Page 27 ASSEMBLY INSTRUCTIONS IM-560en Vers. 05 PH-300 VERTICAL LIFTING PLATFORM Page 25 Ⓑ Cabinet on upper landing Slots for cables Lower landing push button panel Conduits for door 3 Bring the cables from the push button panels towards the machine cabinet and connect them.

  • Page 28: Upper Landing Door Assembly

    ASSEMBLY INSTRUCTIONS IM-560en Vers. 05 PH-300 VERTICAL LIFTING PLATFORM Page 26 9. Upper landing door assembly The upper-level door is required for platforms with a travel distance of more than 500 mm. The assembly procedure for the two supplied attachment options is described below: direct attachment to the flooring or using a built-in fixing plate.
  • Page 29 ASSEMBLY INSTRUCTIONS IM-560en Vers. 05 PH-300 VERTICAL LIFTING PLATFORM Page 27 10 Wait for an hour without touching the sleeves and screws until the resin has hardened. Then tighten the screws to a maximum torque value of 3 Nm. Sleeve and...
  • Page 30 ASSEMBLY INSTRUCTIONS IM-560en Vers. 05 PH-300 VERTICAL LIFTING PLATFORM Page 28 1 Measure the depth at which the built-in fixing plate will be fixed and cut the  Attachment using a built- Attachment using a built- M6x140 rods by adding 50 mm to this measurement for 6 of the rods and 30 mm in plate in plate for the remaining 3.
  • Page 31 ASSEMBLY INSTRUCTIONS IM-560en Vers. 05 PH-300 VERTICAL LIFTING PLATFORM Page 29 7 Wait for an hour without touching the threaded rods until the resin hardens definitely. Tighten the nuts with a maximum par of 3 Nm. Grower Washer  3 Nm Flooring > 1h 8 Once the built-in fixing plate has been attached to the floor, cover it with the flooring  to even out the surface.
  • Page 32 ASSEMBLY INSTRUCTIONS IM-560en Vers. 05 PH-300 VERTICAL LIFTING PLATFORM Page 30 1 Plug the hinge post bundle into the lower part of the hinge post in case of an Montaje de la puerta automatic door. Hinge post cable 2 Insert the hinge post fixing plate into the 3 short studs.
  • Page 33 ASSEMBLY INSTRUCTIONS IM-560en Vers. 05 PH-300 VERTICAL LIFTING PLATFORM Page 31 5 Attach the locking post base to the fixing plate using the three M6 studs, nut and  lock nut, leaving it as vertical as possible. To do this, screw one nut on each stud with the bevelled collar facing upwards, place the base of the locking post and check its verticality.
  • Page 34 ASSEMBLY INSTRUCTIONS IM-560en Vers. 05 PH-300 VERTICAL LIFTING PLATFORM Page 32 8 Insert the leaf in the hinge post and fix it with an M5 countersunk bolt. Take into  account that for semiautomatic doors, the position at which the door is delivered from factory is open at a 45º angle approximately. M5 countersunk bolt Leaf 9 In case of semiautomatic door, remove the upper lid of the hinge post and unlock the leaf loosening the blocking bolt without removing it.
  • Page 35 ASSEMBLY INSTRUCTIONS IM-560en Vers. 05 PH-300 VERTICAL LIFTING PLATFORM Page 33 14 Attach the reinforcement post base to its fixing plate using the three M6 studs, nut  and lock nut, leaving it as vertical as possible. To do this, screw one nut on each stud with the bevelled collar facing upwards, place the base of the locking post and check its verticality.
  • Page 36 ASSEMBLY INSTRUCTIONS IM-560en Vers. 05 PH-300 VERTICAL LIFTING PLATFORM Page 34 16 Bring the bundles towards the machine cabinet and connect them. Discard the lock bridge. 241 242 243 244 247 248 231232 250 251252 253 243244247248 250251252253...

  • Page 37: Protective Bellows (Optional)

    ASSEMBLY INSTRUCTIONS IM-560en Vers. 05 PH-300 VERTICAL LIFTING PLATFORM Page 35 10. Protective bellows (optional) Optionally, protective bellows can be supplied for the lower part of the vehicle, made of waterproof and fireproof PVC-coated polyester fabric and rigid PVC  reinforcements. The bellows are only available on the sides where they are necessary so that users...

  • Page 38: Electrical Adjustment

    ASSEMBLY INSTRUCTIONS IM-560en Vers. 05 PH-300 VERTICAL LIFTING PLATFORM Page 36 11. Electrical adjustment 11.1. Adjustment of the circuit breaker Adjust the circuit breaker to the rated current of the motor (3.7 A). O F F Circuit breaker 11.2. Adjustment of the stop final limit switches 1 Actuate the call push button in the lower landing level push button panel until the vehicle arrives at the lower landing level.

  • Page 39: Adjustment Of The Opening Angle Of The Automatic Door

    ASSEMBLY INSTRUCTIONS IM-560en Vers. 05 PH-300 VERTICAL LIFTING PLATFORM Page 37 4 The upper actuator of the stopping final limit switch KN shall be positioned in such  a position that the floor is at level with the landing level floor. Adjust the position of  the actuator if necessary. 5 The upper final limit switch KF shall be positioned at least 25 mm before the physical  stop of the cylinder in case of telescopic cylinders, or at least 10 mm before the physical stop of the cylinder for simple cylinders. In any case, the final limit switch  shall not be positioned more than 60 mm from the position of the upper landing level.

  • Page 40: Hydraulic Adjustment

    ASSEMBLY INSTRUCTIONS IM-560en Vers. 05 PH-300 VERTICAL LIFTING PLATFORM Page 38 12. Hydraulic adjustment 12.1. Description of the group Manual descent Bolt B: Descent speed Pressure push button transducer Bolt A: Overpressure Pressure gauge in operation protection key 12.2. Hydraulic diagram...

  • Page 41: Adjustment Of The Descent Speed

    ASSEMBLY INSTRUCTIONS IM-560en Vers. 05 PH-300 VERTICAL LIFTING PLATFORM Page 39 12.3. Adjustment of the descent speed 1 Load the vehicle with half the rated load and carry out a complete ascent travel; write down the ascent time. 2 Carry out a complete descent travel. Write down the travel time. The descent and ascent times should be approximately the same.

  • Page 42: Final Tests

    ASSEMBLY INSTRUCTIONS IM-560en Vers. 05 PH-300 VERTICAL LIFTING PLATFORM Page 40 14. Final tests Carry out the final checks and tests on the lifting platform indicated in the  commissioning checksheet PS-560; the results of the test may be written down in this document. The procedure for some of the final tests is described below. Overpressure valve 1 Load the vehicle with the rated load and press the ascend push button.
  • Page 44 | documentation@hidral.com Polígono Industrial PARSI Calle 7, 3 - 41016 Sevilla (España) +34 954 514 500 www.hidral.com...

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