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Schiedel ICS 5000 Manual

High positive pressure system
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HIGH POSITIVE
PRESSURE SYSTEM
ICS 5000
www.schiedel.com/uk
July 2021
1

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Summary of Contents for Schiedel ICS 5000

  • Page 1 HIGH POSITIVE PRESSURE SYSTEM ICS 5000 www.schiedel.com/uk July 2021...

  • Page 2: Table Of Contents

    Contents Approvals Section ......................3 Design Guide ........................4 Prior to Installation ..................... 4 Connecting Flue Pipe/System Chimney ............5 Installation Instructions ....................6 Bends ..........................10 Wall / floor penetration ..................14 Fire stop Plate EI120 ....................14 Support Components .....................17 Typical External Installations ................25 Component Weights ....................27 Useful Guides ........................27...

  • Page 3: Approvals Section

    Approvals Section ICS 5000 is tested and approved in both 25mm and Schiedel is the first European 50mm variants to BS EN 1856-1 as a System Chimney chimney manufacturer to have and to BS EN 1856-2 as a connecting flue pipe with the...

  • Page 4: Design Guide

    If painting of any external sections is required, it is important to de-grease, dry and prime the exterior surface prior to the application of appropriate heat resistant paint. Schiedel Chimney Systems can provide to special order, chimney sections and accessories painted to an extensive range of British Standard RAL colours – details on application.

  • Page 5: Connecting Flue Pipe/System Chimney

    EI120 FIRE RATING The most important detail in fire safe installation of the ICS 5000 chimney is the penetration through the wall or the floor as it must prevent the spread of fire from one compartment to the other. It has to be carried in exactly the same way and with same materials as descibed in the section from p.20 to p.XX.

  • Page 6: Installation Instructions

    JOINTING SYSTEM All joints in the ICS 5000 chimney range, which require a locking band, are made by means of a simple push fit jointing method. This is achieved by the engineered spigot and socket system having a pronounced lead-in-edge to ease assembly.
  • Page 7 FLANGED CONNECTOR TO ICS AND FLANGED CONNECTOR FROM ICS 5000 Schiedel provide flanged adaptors to and from ICS5000, which are made to suit the appliance manufacturer’s flanged fitting. If the design of this flange is different from Schiedel’s standard flanged adaptor, then...
  • Page 8 Installation Instructions ADJUSTABLE PIPE The adjustable pipes are delivered as two pre-assembled sections with a joint band and locking band (see Fig.1). They are used with standard components to achieve an exact length on site and avoid on-site cutting of components. 1.
  • Page 9 Installation Instructions 90˚ TEE This component may be used to connect from a connecting flue pipe to the vertical system chimney at 90° or the branch may be used to locate a draft stabiliser. It is installed as per a standard pipe section. 90°...

  • Page 10: Bends

    Bends 15° bend + locking band & gasket Int Ømm ICS25 Ext ICS25 SAP 111090 120567 111847 112166 112627 112853 113433 114522 15˚ Weight (kg) 0.74 0.88 1.08 1.22 1.43 1.57 1.91 2.25 ICS50 Ext Int Ø ICS50 SAP 114294 114286 114296 114297...
  • Page 11 Offsets (made by assembling 2 bends) 15˚ offset Int Ømm ICS25 Ext Ømm Ø ICS50 Ext Ømm 30˚ offset Int Ømm ICS25 Ext Ømm Int Ø ICS50 Ext Ømm 45˚ offset Int Ø Int Ømm ICS25 Ext Ømm ICS50 Ext Ømm...
  • Page 12 Offsets (made by assembling 2 bends) 90˚ offset Int Ømm ICS25 Ext Ømm 1013 ICS50 Ext Ømm 1032 Int Ø 1032 Offsets for 135˚ tee & 45˚ bend Int Ømm ICS25 Ext Ømm 1016 ICS50 Ext Ømm 1023 1116 15˚ bend offset with standard pipe length Int Ømm ICS25 Ext Ømm EFF Pipe...
  • Page 13 Typical offsets (made by assembling 2 bends and a standard pipe section) 30˚ bend offset with standard pipe length Int Ømm ICS25 Ext Ømm 130 EFF Pipe 1107 1126 1154 1163 1182 1200 1219 1238 1275 1364 1383 1402 1458 EFF Pipe 1025 EFF Pipe...

  • Page 14: Wall / Floor Penetration

    Wall / floor penetration 2. DETAIL OF THE PENETRATION THROUGH THE WALL / FLOOR The most important detail in fire safe installation of the ICS chimney is the penetration through the wall or the floor as it must prevent the spread of fire from one compartment to the other. It has to be carried in exactly the same way and with same materials as descibed in this section.
  • Page 15 Fire stop Plate EI120 The fixing of the firestop plates can be alternatively carried out by means of threaded rods tightened from both sides with nuts. In this case, the drill holes for inserting the threaded rods should be drilled through the wall/floor. The diameter of the opening in the firestop plate is app.
  • Page 16 Typical offsets (made by assembling 2 bends and a standard pipe section) Eff. Pipe Int Ø 90˚ bend offset with standard pipe length ICS25 Ext Ømm 130 1255 1271 1303 1321 1351 1375 1423 1473 1527 1575 1785 1835 1935 1027 1075 1285...

  • Page 17: Support Components

    Support Components STRUCTURAL WALL BAND The structural wall band is supplied in two parts, a stainless steel split band which fits tightly around the outside of the chimney and a stainless steel back bracket. The parts are joined together by means of the nuts and bolts provided. The use of the item maintains a fixed distance of 50mm from the outer casing of the chimney to the wall or fixing point.
  • Page 18 Support Components STRUCTURAL WALL BAND EXTENSIONS Available in 3 different sizes. Type W1 gives adjustment of between 55-100mm from the wall. L1 gives adjustment of between 100-250mm from the wall and L2 gives adjustment of between 100-440mm from the wall. 1.
  • Page 19 Support Components LOAD BEARING SUPPORTS All wall supports and floor supports are designed to provide load bearing support for the chimney. They must be used in combination with the relevant lateral support components, wall bands, guy wire brackets or telescopic roof stays as appropriate.
  • Page 20 Support Components SIDE PLATES/CANTILEVER BRACKETS Once the position of the support has been established in relation to the chimney route, secure the side plates or cantilever brackets to the wall using expansion bolts to ensure adequate attachment and support (see Fig. 2). Fig.
  • Page 21 Support Components Type Weight (kg) 1.24 1.54 ICS25 Int Ømm 80 - 150 80-300 ICS25 Ext Ømm 130 -200 130 - 350 Wall fixing hole ICS25 SAP code 101742 101743 size 13mm dia ICS50 Int Ømm 80 - 100 80 - 250 ICS50 Ext Ømm 180 - 200 180 -350...
  • Page 22 Support Components Cantilever Support Cantilever Brackets Cantilever Bracket Cantilever Support Adjustment ICS25 Int Diam Ext Diam C max (mm) Type 325 Type 475 Type 570 Type 720 Type 820 C min (mm) Type 325 Type 475 Type 570 Type 720 Type 820 Cantilever Support Adjustment ICS50 Int Diam...
  • Page 23 Support Components GUY WIRE BRACKET 1.5 metres This component should be used to secure unsupported chimney sections above maximum roof level. Guy wires or preferably rigid stays (supplied by others) must be fixed to the bracket and secured to suitable anchorage points to ensure that the chimney sections are stable.
  • Page 24 Support Components WALL SLEEVE (90˚ & 135˚ VARIANTS) Trim Wall sleeves must be used to protect the building where the chimney passes through Collar a wall (see Fig. 2 & 3). The 90° version is supplied as a straight length whereas the 135° Wall Trim Sleeve...

  • Page 25: Typical External Installations

    Typical External Installations Max distance between supports ICS25 5000 Max distance between supports ICS50 5000 Int diam (mm) Int diam (mm) a...
  • Page 26 Load Bearing Information ICS25 5000 Int Ø mm Base Drain Section Top Plate with drain Top Plate + Locking band Pair of Side Plates (See Diagram A) 15 Pair of Side Plates (See Diagram B) 10 Cantilever Support Ceiling Hanger Wall band 50mm Adjustable Wall band 75-300mm Heavy Duty Wall Band...

  • Page 27: Component Weights

    Visit our website and head over to the SPECIALIST CENTRE which can be found under the SCHIEDEL WORLD menu, or contact us and we will send a USB stick with all the relevant information and downloads on.
  • Page 28 Schiedel Chimney Systems Ltd. Crowther Estate Washington Tyne & Wear NE38 0AQ Tel. +44 (0)191 416 1150 sales.uk@schiedel.com | www.schiedel.com/uk...

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