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Summary of Contents for Schiedel ICS
- Page 1 SCHIEDEL INSTALLER REWARDS Installation Instructions DON'T FORGET TO REGISTER YOUR INSTALLATIONS AND START EARNING SCHIEDEL INSTALLER REWARDS See inside for more details www.schiedel.com/uk SAP 940002195 - October 2021...
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Page 2: Table Of Contents
Product Guarantee ............................42 Schiedel Installer Rewards ..........................42 Useful Guides ...............................43 Approvals ICS is CE Certified to EN1856-1 TÜV 0036 CPR 9195 001 with designations: ICS is CE Certified to EN1856-2 TÜV 0036 CPR 9195 041 with designations High Temperature Low Temperature... -
Page 3: Design Guide
Design Guide MANDATORY REQUIREMENTS Connection to an appliance which is not connected to the fuel supply, should be carried out by a competent person. We recommend the use of HETAS approved installers for solid fuel applications. If installation is carried out by a non HETAS registered installer, the installation must be certified by a local Building Control inspector. -
Page 4: Prior To Installation
If painting of any external sections is required, it is important to de-grease, dry and prime the exterior surface prior to the application of appropriate heat resistant paint. Schiedel Chimney Systems can provide to special order, chimney sections and accessories painted to an extensive range of British Standard RAL colours –... -
Page 5: Connecting Flue Pipe
APPLIANCE/CHIMNEY CONNECTION Connection to the appliance can be made using Prima Smooth, Prima Plus or alternative approved single wall connecting flue pipes, or ICS. This must be done by using the appropriate appliance connector. When a single wall connecting flue pipe is used to connect an appliance to the chimney, the lower end of the chimney section must extend a minimum of 425mm below the ceiling. - Page 6 Connecting Flue Pipe CONNECTING FLUE PIPE ROUTE Single wall connecting flue pipes should only be used to connect appliances to a Chimney. They should not pass through any roof space, partition, internal wall or floor, except to pass directly into a chimney through a wall of the chimney. Connecting flue pipes should be located as to avoid igniting combustible material.
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Page 7: Bs En 15287-1
BS EN 15287-1 Acceptable alternative Methods of connection Where a horizontal connecting flue of more than 150mm is required to connect a solid fuel fired appliance to a chimney, an installation method as per the examples below may be used provided the following criteria is met:- The maximum length of horizontal connecting flue pipe does not exceed 450mm;... - Page 8 bends allowed 600 min bends allowed 600 min on this on this configuration configuration Tee Cap for Tee Cap for Debris Collection/ Debris Collection/ Cleaning Access Cleaning Access BS EN 15287-1 For minimum distance for Measured from back For minimum distance for Measured from back this configuration check of connecting flue...
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Page 9: System Chimney
600mm before any change of direction (unless otherwise specified by the appliance manufacturer). This is in accordance with the recommendations contained in BS 5440 Part 1 section 6.1.4 ICS direct connection DIRECT CONNECTION APPLIANCE TO SYSTEM from appliance CHIMNEY... - Page 10 System Chimney DISTANCE TO COMBUSTIBLES In accordance with building regulations, it is essential that the correct distance to combustible material is maintained. On solid fuel applications, where there is a risk of soot fire, a distance of 60mm to combustibles must be maintained within a combustible floor and within a combustible shaft (see Fig.1 below).There is no need to line the area within the floor cavity with plasterboard;...
- Page 11 System Chimney SUPPORT COMPONENTS The weight of a chimney system is considerable and requires independent support. Minimal weight should be borne by the appliance. The weight of the chimney can be supported from floor level by using a base support plate, or floor support; from the wall by using wall support top plates together with side plates or cantilever brackets;...
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Page 12: Installation Instructions
This is achieved by the engineered spigot and socket system having a pronounced lead-in-edge to ease assembly. ICS Plus is created by adding a lip seal gasket into the inward bead on the liner of the standard components, which are suitable for use in condensing applications with a P1 designation. When installing ICS Plus components, Gaskets should be fitted dry and lubricant applied to the internal of the female liner socket (see Fig.1 bottom of the page) - Page 13 ADAPTORS FROM PRIMA PLUS & PRIMA SMOOTH TO ICS These components are used to convert from a single wall connecting flue pipe to the ICS system chimney. The protruding liner should be pushed down inside the female socket of the connecting flue pipe, with the double wall external case spigot pointing in the direction of the flue gases.
- Page 14 This component is manufactured with an ICS female socket and a Prima Plus female socket, and is used where there is a requirement to convert from ICS to Prima Plus. The ICS female socket should be attached to the previous ICS component and the joint secured using the locking band provided.
- Page 15 Installation Instructions ADJUSTABLE PIPE The adjustable pipes are delivered as two pre-assembled sections with a joint band and locking band (see Fig.1). They are used with standard components to achieve an exact length on site and avoid on-site cutting of components. Calculate the length required.
- Page 16 Installation Instructions INSPECTION LENGTH (DRY SYSTEMS) The inspection length is a component providing the facility for flue inspection and cleaning. It is installed as per a standard pipe section. INSPECTION LENGTH (CONDENSING SYSTEMS) The inspection length is a component providing the Inspection Length facility for flue inspection and cleaning on condensing (Dry Systems)
- Page 17 Installation Instructions ELBOWS AND 90˚ INSPECTION ELBOWS For offset information on standard elbows, please refer to p.14 Please note that 90° Inspection bends may be incorporated into a connecting flue pipe arrangement on all fuels, please refer to National Annex of BS EN 15287-1 for specific guidance re use on solid fuel applications, the diagrams on p.7-8 give guidance.
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Page 18: Double Wall Adjustable Starter Section
Double Wall Adjustable Starter Section Initial installation Remove loose strip of insulation Insert male spigot of liner into the Seal using the rope gasket, fire and keep to one side. appliance spigot. cement or similar. Insulate liner using strip of Slide adjustable case down Finished installation. - Page 19 Double Wall Adjustable Starter Section Re-installation of stove after servicing Position stove spigot immediately Slide liner spigot down inside the Slide locking band into place beneath liner spigot of chimney. appliance spigot and seal using the around the joint on the liner. Now fire cement, rope gasket or similar.
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Page 20: Offset Dimensions
Offset Dimensions (made by assembling 2 bends) Eff Pipe Int Ø Int Ø Int Ø Int Ø Offsets for Double 15˚ Bend Int Ø Offsets for Double 30˚ Bend Int Ø Offsets for Double 45˚ Bend Int Ø Offsets for Double 90˚ Bend Int Ø... - Page 21 Offset Dimensions (made by assembling 2 bends) Double 15˚ Bend C/W Pipe Length Int Ø 955 Eff Pipe 1218 1218 1218 1218 1238 1238 1238 1257 1257 455 Eff Pipe 205 Eff Pipe 150 Eff Pipe Double 30˚ Bend C/W Pipe Length Int Ø...
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Page 22: Firestop Components
Firestop Components VENTILATED SUPPORT PLATE (GALVANISED WITH S/S BAND) The support plate is used where the chimney passes through a combustible floor, and the weight of the chimney has to be taken at floor level. The support plate must be firmly fixed by using bolts or screws. - Page 23 Firestop Components VENTILATED FIRESTOP PLATE (1 & 2-PIECE ROUND AND 2-PIECE RECTANGULAR) The ventilated fire stop plates are used in combination with standard ICS pipes where the chimney passes through a combustible floor or ceiling. The outermost circle of ventilation slots gives a distance to combustibles of 60mm.
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Page 24: Support Components
Support Components WALL BAND ( 60MM) Internal and External Application The wall band is supplied in three parts, two stainless steel split bands which fit tightly around the outside of the chimney and a stainless steel back bracket. The parts are joined together by means of the nuts and bolts provided. - Page 25 Support Components STRUCTURAL WALL BAND The structural wall band is supplied in two parts, a stainless steel split band which fits tightly around the outside of the chimney and a stainless steel back bracket. The parts are joined together by means of the nuts and bolts provided. The use of the item maintains a fixed distance of 50mm from the outer Structural Wall Band casing of the chimney to the wall or fixing point.
- Page 26 Support Components LOAD BEARING SUPPORTS All wall supports and floor supports are designed to provide load bearing support for the chimney. They must be used in combination with the relevant lateral support components, wall bands, guy wire brackets or telescopic roof stays as appropriate. See p.39 for further information.
- Page 27 Support Components Fig. 2 Top Plate SIDE PLATES/CANTILEVER BRACKETS and Side Plates Once the position of the support has been established in relation to the chimney route, secure the side plates or cantilever brackets to the wall using expansion bolts to ensure adequate attachment and support (see Fig.
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Page 28: Typical Installations
Typical Installations Ignis-Protect IMPORTANT! Window and door lintels and their support areas, as well as other bearing elements must not be weakened! In case of Clear installation width required Clear installation height of 700mm on uncertainty consult a structural 565mm. 90°... - Page 29 Typical Installations Ignis-Protect Check width of the opening: 565mm Check height of the opening (see If necessary correct the opening. NOTE: Ignis-Protect must not be image 2.) NOTE: Ignis-Protect must Replace the thermal insulation right shortened on site! not be shortened on site! around the assembly opening in the studwork.
- Page 30 Typical Installations Ignis-Protect TIP: The Ignis-Protect inner protection pipe and the outer protection pipe are basically designed for 24mm wall planking! Cut a hole in the thermal board to Replace the prepared thermal board. fit the Ignis-Protect outer protection NOTE: The vapour barrier must pipe.
- Page 31 Typical Installations Ignis-Protect Example of a design with a double- Finished installation. walled connecting flue pipe. HEALTH & SAFETY INSTRUCTION Many building products, including chimney elements are Protection measures are manufactured using natural raw materials which contain required when cutting and proportions of crystaline quartz.
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Page 32: Protect Box
Protect Box NEW HOUSING AIRTIGHTNESS REQUIREMENTS Schiedel provide an air tight sealing kit to ICS50 prevent leakage where the chimney passes Pipe Length through vapour and/or wind barriers. This Protect Box Kit Roof Insulation sealing kit is used in conjunction with our (max 600mm height) ICS50 System Chimney. -
Page 33: Support Components
Fig.2 the maximum number pipes, which may be suspended is 4 x 1m pipes. 1. The band should be lowered down over the top of the ICS pipe, and positioned so that the the side plates are resting 1.5 metres... - Page 34 Support Components GUY WIRE BRACKET This component should be used to secure unsupported chimney sections above roof level. Guy wires or preferably rigid stays (supplied by others) must be fixed to the bracket and secured to suitable anchorage points to ensure that the chimney sections are stable.
- Page 35 TWO PIECE TRIM COLLAR (90˚ & 135˚ VARIANTS) Two piece trim collars are fitted around the ICS pipe where it protrudes through both the inside and the outside of the wall (see Fig. 1 & 2). They should be fastened Wall to the wall using an adequate method of fixing.
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Page 36: System Design
System Design OUTLET SITING Flue terminations for solid fuel & oil are subject to EN15287-1 2007. Figures A and B illustrate recommendations for the most commonly encountered outlet terminations. Flue terminations for gas in domestic situations are governed by the BS5440-1 2008 Section 4.2. Figure C illustrates recommendations for the most common siting situations encountered. - Page 37 System Design OUTLET SITING FOR OIL APPLIANCES (<45KW) Location of outlet Pressure Jet Vapourising Burner Burner Above the highest point of an intersection 600mm 1000mm with the roof From a structure to the side of the terminal 750mm 2300mm Above a vertical structure which is less than 750mm (pressure jet 600mm 1000mm burner) or 2300mm (vapourising burner) horizontally from the side...
- Page 38 COMMERCIAL INSTALLATIONS Choose appropriate flue drainage components, Schiedel can provide a full design & flue sizing normally fitted at the base of the stack and advice service for commercial installations, close to the appliance outlet.
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Page 39: Typical External Installations
Typical External Installations Floor Mounted Installation Wall Mounted Installation Offset Installation (45˚) with with Base Drain Section with pair of Cantilever pair of Side Plates Brackets and Structural Locking Bands Structural Wall Band Structural Wall Band Max Offset Info (in same plane) Distance between Lateral Supports Int Ø... -
Page 40: Load Bearing Data
Load Bearing Data Maximum Load Bearing (metres of pipe) Internal Diameter (mm) 80-130 150-180 200-300 Base Drain Section Telescopic Floor Support Retrofit Wall Support Adjustable Top Plate + Locking Band Pair of Side Plates (see Diagram A) Pair of Side Plates (see Diagram B) Cantilever Support Extension Support (Anchor Plate) Ventilated Support Plate (All types) -
Page 41: After Installation
Mechanical sweeping methods such as Rodtech, Rodstation and Gardus, which have been tested and approved by Schiedel Chimney Systems may be used. Cleaning/inspection of any chimney system should be carried out at least once a year, along with... -
Page 42: Product Guarantee
Product Guarantee Under normal operating conditions and providing the system is installed correctly, it should last the lifetime of the appliance, which normally is 10 years. ICS carries a 10 year conditional guarantee. The conditions are that the system is:- •... -
Page 43: Useful Guides
Visit our website and head over to the SPECIALIST CENTRE which can be found under the SCHIEDEL WORLD menu, or contact us and we will send a USB stick with all the relevant information and downloads on. - Page 44 The Schiedel Installation App Download the app today, as it offers a number of very useful guides on all aspects of installing an appliance using Schiedel Chimney Systems, including: • Quick and straightforward reference for installers. • Video breakdowns of each stage of the installation process, from connection to the appliance through to termination.
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