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TMG-GDI105
PRODUCT MANUAL
v2024.05.23
10500 W TRI FUEL DIGITAL INVERTER
HYBRID PORTABLE GENERATOR
Please read and understand the product manual completely before assembly
Check against the parts list to make sure all parts are received
Wear proper safety goggles or other protective gears while in assembly
Do not return the product to dealer. They are not equipped to handle your requests.
Missing parts or questions on assembly?
Please call: 1-877-761-2819 or email: cs@tmgindustrial.com
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Table of Contents
Related Manuals for TMG TMG-GDI105
Summary of Contents for TMG TMG-GDI105
- Page 1 TMG-GDI105 PRODUCT MANUAL v2024.05.23 10500 W TRI FUEL DIGITAL INVERTER HYBRID PORTABLE GENERATOR Please read and understand the product manual completely before assembly Check against the parts list to make sure all parts are received Wear proper safety goggles or other protective gears while in assembly Do not return the product to dealer.
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Page 2: Table Of Contents
TABLE OF CONTENTS Thank you very much for choosing generator set product manufactured by our Company! This Manual will instruct you how to operate and use the generator set safely and properly.Please be sure to read it carefully before using. All technical data and diagrammatic presentations in this User’s Manual are consistent withthe latest product at the time of publication. -
Page 3: Limited Warranty
(90) days from the date of purchase. 2. WHO GIVES THIS WARRANTY (WARRANTOR):TMG Product Supplies CO., LTD 3. WHO RECEIVES THIS WARRANTY(PURCHASER):The original purchaser (other than for purposes ofresale) of the TMG generator. 4. WHAT PRODUCTS ARE COVERED BY THIS WARRANTY: Any portable generator supplied ormanufactured by Warrantor. -
Page 4: Safety
SAFETY Personal and property safeties of you and others are very vital. Please read the Safety Warning in the User's Manual and the decalsof the generator set carefully. The Safety Warning can alert you to those potential hazards that could harm you and others. In front of each Safety Warning, there is one of four words “DANGER”, “WARNING”,“ATTENTION”, and “CAREFUL”. - Page 5 Before operating the generator, it will help you avoid accidents to read and understand the Manual and familiarize yourself with the safe operation proceduresof the generator. Please do not use indoors Please do not use in humidenvironment Do not directly connect to the household Please do not smoke when refueling power supply system Please do not spill when refueling...
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Page 6: Safety Signs
SAFETY SIGNS... - Page 7 (11) (10) (12) (13) (11) (10) (12) (13)
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Page 8: Names Of Components
NAMES OF COMPONENTS Right Side Cover Control Panel Recoil Handle Transport Handle Fuel Tank Cap Fuel Gauge Fuel Tank Left Side Cover Muffler Wheel STATEMENT: The illustrations used in this manual are intended as representative referenceviews only. -
Page 9: Control Panel
CONTROL PANEL ① Main Switch: Manage battery power and shutdown. ② Low Idle: Press the button to turn green and enter low idle mode, where the engine will sense the required load and run at a slower RPM to save fuel. ③... -
Page 10: Digital Display Center
DIGITAL DISPLAY CENTER ① Represents single run time, goes from 0 at each startup. : Represents total operation time of the generator. (Tip: The total operation time shall start to accumulate after the ② generator runs for one hour. It will not be displayed when the generator runs for less than one hour. The total operation time shall be accumulated by hours.) The two factors ①and ②... -
Page 11: Control Functions
CONTROL FUNCTIONS Fuel Source OFF - Turn off fuel supply Propane(LPG) - Using propane as fuel. Natural Gas(NG) - Using natural gas as fuel. Gasoline -Using gasoline as fuel. NOTICE: If the engine is hot, do not use the choke. Start/Stop Switch Press this button, the engine can start and stop. -
Page 12: Output Indicator (Green)
Output Indicator (green) The AC indicator lights when the engine isstarted and output normally. Energy-Saving Switch (LOW IDLE) "ON” When energy saving switch is switched to "ON" position engine speed is reduced whenthe generator is under light load. This featurewill reduce fuel consumption and noise. "OFF"... -
Page 13: Preparations
PREPARATIONS ADD ENGINE OIL WARNING No oil is filled into this generator when being delivered. Do not start up the generator without filing sufficient oil. ATTENTION Your generator was functionally tested in the factory and may contain minimum residual oil. Additional oil is required to operate the unit. -
Page 14: Connecting An Lpg Tank
Replace the fuel cap and wipe up any spilled gasoline with a dry cloth then remove the cloth from the area. DANGER Do not overfill the gasoline the tank. Overfillingcan result in a fire, explosion, or death. WARNING Gasoline can expand. Do not fill the gasoline tank to the top. Leave a minimum of 1.5 inches open space. Gasoline fumes are highly flammable. -
Page 15: Connect The Natural Gas (Ng) Supply Line
CONNECT THE NATURAL GAS (NG) SUPPLY LINE DANGER Fire and explosion hazard. Never connect ordisconnect the natural gas hose while the engine is running. Do not smoke or create sparks while handling natural gas. Always turn the engine off and allow the generator tocool for at least five minutes before connecting to natural gas. WARNING Never use a natural gas supply line, natural gas hose, or any other fuel item that appearsto be damaged. -
Page 16: Connecting The Battery
CONNECTING THE BATTERY On the left side of the generator, loosen thescrews and remove the cover. Verify that the rubber battery strap is firmly securing the battery in place. If loose, pull on the strap and hook it onto the mounting base. Note: If the strap is loose behind the battery, remove the battery, reconnect the strap, replace the battery, then thread the strap under the battery quick-connect cables. -
Page 17: Operation
OPERATION GENERATOR LOCATION WARNING NEVER operate the generator inside any building, garage, basement, crawlspace, shed, or enclosure, including the generator compartment of a recreational vehicle. NEVER operate or start the generator in the back of an SUV, camper, trailer, truck bed (regular sides, flat or other configuration), under staircases, stairwells, next to walls or buildings, or any other location that could limitairflow or trap exhaust. -
Page 18: Parallel Operation
6. Choose the Starting Method Recoil Start: Firmly grasp and pull the recoil handle slowly until you feel resistance, let it retract then pull swiftly. Push Button Start: Press the start button for 1-3 seconds, then release, to start the generator. the generator from overturning. Remote Start: Push and hold the ON button on the remote start key fob for one second. -
Page 19: Shutting Down The Generator
Overload Indicator Note: The OVERLOAD light may turn on for afew seconds as a large device starts. This is normal for loads approaching the capacity of this generator. 1. The total combined load through the outletson the generator must not exceed the running power of the unit. 2. - Page 20 4. Turn the Fuel Selector knob to the OFF position. 5. After the generator has completely cooleddown, remove propane (or methane) hose if applicable and store the generator in a cool, dry, sheltered storage area. 6. Remove or consume all untreated gasoline if you plan to store the generator longer than 3 months.
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Page 21: Using The Generator
USING THE GENERATOR SERVICE ENVIRONMENT OF THE GENERATOR Applicable temperature: 23℉(-5℃ )~104℉(40℃); ● Applicable humidity: below 95%; ● Applicable altitude: regions below 1,500 m(It shall be used by reducing power in regions above 1,000 m). ● Standard atmospheric condition Relative air humidity Φr: 30%. Ambient temperature Tr: 298k (77℉)(25°C) ●... -
Page 22: Generator Grounding
Connection of AC power WARNING Ail electrical equipment shall be disconnected before inserting the plug. ATTENTION Make sure that all electrical equipment,including wires and plugs, are in good condition before connecting to the generator; ● Make sure that all loads driven by the generator are within rated load range; ●... -
Page 23: Service And Maintenance
SERVICE AND MAINTENANCE Good maintenance and service is the best guarantee for safe, economical, andreliable operation. It also contributes to environmental protection. In order to keep the generator in good condition, you must inspect and maintain itregularly. The maintenance schedule is as follows: Maintenance cycle First in 1 month Then every threemonths... -
Page 24: Checking And Filling Fuel
CHECKING AND FILLING FUEL WARNING TO PREVENT SERIOUS INJURY FROM FIRE: Fill the fuel tank in a well-ventilated area away from ignition sources. If the engine is hot from use, shut the engine off and wait for it to cool before adding fuel. Do not smoke. 1. -
Page 25: Spark Arrestor Maintenance
SPARK ARRESTOR MAINTENANCE WARNING TO PREVENT SERIOUS INJURY AND FIRE: Operate only with proper spark arrestorinstalled. WARNING The operation of this equipment may create sparks that can start fires around dry vegetation. A spark arrestor may be required. The operator should contact local fire agencies for laws or regulations relating to fireprevention requirements. Allow the generator to cool completely. -
Page 26: Air Filter
AIR FILTER Dirty air cleaner may prevent air from flowinginto the carburetor. To prevent failureof the carburetor, please maintain air cleaner regularly. If being used in a dusty environment, it shall be maintained frequently. Loosen screws and remove the Air FilterAccess Panel on the left side of the generator. -
Page 27: Storage And Transport
STORAGE AND TRANSPORT TROUBLESHOOTING GENERATOR STORAGE If it is stored long-term, to preventaging, you shall take some storage measures. Turn off the generator. Open fuel tank cap, to take out fuel filter screen. Pump all fuel in fuel tank into special fuel tank, and then reassemble fueltank cap back. -
Page 28: Troubleshooting
TROUBLESHOOTING Problem Possible Causes Probable Solutions Engine will start FUEL RELATED FUEL RELATED 1.No fuel in tank or fuel valve closed。 1. Fill fuel tank with fresh 87+ octane stabilizer-treated unleaded gasoline and open fuel valve Do not use gasoline with more than 10% ethanol (E15, E20, E85, etc.) 2.Choke not START position, cold engine. - Page 29 Problem Possible Causes Probable Solutions Engine misfires 1.Spark plug cap loose. Check cap and wire connections 2.Incorrect spark plug gap or damaged Re-gap or replace spark plug spark plug. 3.Defective spark plug cap. Replace spark plug 4.Old or low quality gasoline. Use only fresh 87+ octane stabilizer-treated unleaded...
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Page 30: Technical Parameters
TECHNICAL PARAMETERS Model no. TMG-GDI105 Rated Power (kW) 8.5(GAS.)/8.0(LPG)/6.8(NG) Max. Power (kW) 10.5(GAS.)/9.5(LPG)/8.4(NG) 50% Load Run Time(Hours) 8(GAS.) 100% Load Run Time(Hours) 4.5(GAS.) Engine Model 460i Valve Clearance Input valve：0.10~0.15 mm, Output valve：0.15~0.20 mm Stroke × Bore (mm) 92×69 Engine Type... -
Page 31: Exploded View & Parts List
EXPLODED VIEW & PARTS LIST Crankcase Exploded View Crankcase Parts List PART NO. DESCRIPTION PART NO. DESCRIPTION Starter motor cover Case cover Bolt M4.2×13 Bolt M6×12 Bolt M6×25 Crankcase body Gasket for oil drain bolt Ф12 Bolt M6×25 Set pin ø10×12 Oil seal ø35×ø52×7 Igniter Bolt M12×1.5×15... - Page 32 Cylinder Head Cover Assembly Exploded View Cylinder Head Cover Assembly Parts List PART NO. DESCRIPTION PART NO. DESCRIPTION Crank shaft ass. Set pin ø8×10 Oil alarm module O rubber ring for oil pump Bolt M6×16 Case O rubber ring Balance shaft Oil filter plug Camshaft ass.
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Page 33: Motor Assembly Parts List
Motor Assembly Exploded View Motor Assembly Parts List PART NO. DESCRIPTION PART NO. DESCRIPTION Wind deflector A Bolt 8×70 Bolt M6×12 Motor stator assembly Wind deflector B Set pin ø10×12 Bolt M6×20 Generator back cover Bolt M18×42 Motor rotor assembly Plug Flat gasket ø18.5×ø36.5×3 Tension disc... -
Page 34: Cylinder Head Exploded View
Cylinder Head Exploded View Cylinder Head parts List PART NO. DESCRIPTION PART NO. DESCRIPTION Cylinder head gasket Bolt M6x8 Set pin ø12×20 Breathing valve plate assembly Cylinder head Breathing valve pad Bolt M6×8×105 Fuel filter Bolt M8×35 Cylinder head cover Exhaust port gasket Bolt M6×20 Spark plug... - Page 35 Engine Starter Exploded View Engine Starter Parts List PART NO. DESCRIPTION PART NO. DESCRIPTION Flywheel components Ply-yarn drill B Flywheel fan Initiator Starting sleeve Hand shank Nut M16×1.5 Bolt M6×12 Mounting plate Air Distribution Exploded View Air Distribution Parts List PART NO.
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Page 36: Carburetor Exploded View
Carburetor Exploded View Carburetor Parts List PART NO. DESCRIPTION PART NO. DESCRIPTION Intake gasket Carburetor ass. Carburetor block Ferrule ø8 Gasket, carburetor Oil tube Air Cleaner Exploded View Air Cleaner Parts List PART NO. DESCRIPTION Nut M6 Air cleaner ass. Air filter gasket Exhaust pipe... -
Page 37: Engine Exploded View
Engine Exploded View Engine Parts List PART NO. DESCRIPTION PART NO. DESCRIPTION Shock-absorbing seat A Bolt M6×16 Nut M8 Engine DK460I Nut M10×1.25 shock-absorbing seat Air filter holder Right Housing Exploded View Right Housing Parts List PART NO. DESCRIPTION PART NO. DESCRIPTION Hand shank Right shell... - Page 38 Left Housing Exploded View Left housing Parts List PART NO. DESCRIPTION PART NO. DESCRIPTION Bolt M6×20 Left shell Left exterior cover plate Plug Bolt M6×20 Plug Nut M6 Muffler Exploded View Muffler Parts List PART NO. DESCRIPTION PART NO. DESCRIPTION Silver paper Muffler exhaust lower cover assembly Flat gasket...
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Page 39: Frame Exploded View
Frame Exploded View Frame Cover Parts List PART NO. DESCRIPTION PART NO. DESCRIPTION Bolt M6×16 Bolt M8×20 Battery wiring harness Left and right beam Battery wiring harness Bolt M8×40 Battery pack Plain washer ø8x ø22x2 Battery protection pad A Tension disc Battery protection pad B Corrugated pipe ø25x600 Storage battery... - Page 40 Wheels and Handrails Exploded View Wheels and Handrails Parts List PART NO. DESCRIPTION PART NO. DESCRIPTION Bolt M8×16 Hand the glue sets Flat gasket ø8xø22xø2 Handle pipe assembly Wheel 7" Nut M10×1.25 Axle Handle pin Bolt M8×16 Fixing seat (left) Bolt M6×25 Non-standard flat pad 13X24X1.5 Shock pad...
- Page 41 Panel Exploded View Panel Parts List PART NO. DESCRIPTION PART NO. DESCRIPTION Front and rear upper beam Inverter left bracket Bottom end rail Inverter right bracket Bolt M6×16 Inverter Panel Nut M6 Bolt M6×30 Bolt M6×20 Temperature sensor Block gene Wind scooper Inverter overlay board assembly...
- Page 42 Fuel Tank Components Exploded View Fuel Tank Components Parts List PART NO. DESCRIPTION PART NO. DESCRIPTION Plug Fuel tank Bolt M6×20 Fuel tank switch Upper cover plate Ferrule ø10 Ferrule ø9.5 Bolt M6×25 Ferrule ø8 Plain washer ø6 Fuel oil evaporation collection pipe Block gine Oil tube 4.5×8.5×190 Fuel tank assembly...
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Page 43: Electric Diagram
ELECTRIC DIAGRAM Please refer to our website for detailed warranty conditions and coverage. For the most up-to-date and comprehensive warranty information, visit www.tmgindustrial.com...
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