Sony TCS-600DV Service Manual
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Sony TCS-600DV Service Manual

Sony TCS-600DV Service Manual

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SERVICE MANUAL
Ver. 1.1 2008.12
Sony Corporation
9-877-110-02
Audio&Video Business Group
2008L00-1
Published by Sony Techno Create Corporation
© 2008.12
SPECIFICATIONS
Recording system
4-track 2 channels stereo
Tape speed
4.8 cm/s or 2.4 cm/s
Frequency range
250 - 8 000 Hz using nomal (TYPE I) cassette (with REC
TIME/PLAY MODE switch at "NORMAL")
Speaker Approx. 3.6 cm (1
7
/
in.) dia. x 2
16
Power output
450 mW + 450 mW (at 10 % harmonic distortion)
Input
Microphone input jack (minijack)
sensitivity 0.2 mV for 3 kΩ or lower impedance microphone
Output
i (headphones) jack (minijack) for
8 - 300 Ω headphones or earphones
Variable range of the tape speed
From approx. +40% to –50% (with REC TIME/PLAY
MODE switch at "NORMAL")
Power requirements
•3 V DC, batteries R6 (AA) x 2
• External DC 3 V power sources
Dimensions (w/h/d) (incl. projecting parts and controls)
Approx. 87.6 x 113.0 x 37.8 mm
(3
1
/
x 4
1
/
x 1
1
/
in.)
2
2
2
Mass (main unit only)
Approx. 215 g (7.6 oz.)
Design and specifications are subject to change without notice.
TCS-600DV
Model Name Using Similar Mechanism
Tape Transport Mechanism Type
CASSETTE-CORDER
AEP Model
E Model
New
MT-600-175

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  • Page 1 Approx. 87.6 x 113.0 x 37.8 mm in.) Mass (main unit only) Approx. 215 g (7.6 oz.) Design and specifications are subject to change without notice. CASSETTE-CORDER Sony Corporation 9-877-110-02 Audio&Video Business Group 2008L00-1 Published by Sony Techno Create Corporation © 2008.12...

  • Page 2: Table Of Contents

    TCS-600DV TABLE OF CONTENTS GENERAL EXPLODED VIEWS ..........18 ..............2 7-1. Cabinet Section ............18 SERVICING NOTES 7-2. Cassette Holder Section ........19 ..........2 7-3. Mechanism Deck Section-1 (MT-600-175) ..20 DISASSEMBLY ............3 7-4. Mechanism Deck Section-2 (MT-600-175) ..21 3-1.

  • Page 3: Disassembly

    TCS-600DV SECTION 3 DISASSEMBLY • This set can be disassembled in the order shown below. Mechanism Deck Cabinet (Front) ASSY (600) MAIN board Lid ASSY (600), Casette LED board Cabinet Rear ASSY (600) SP board Head, Magnetic (Rec/Pb/Erase) (HRPE901), Belt (AR), Capstan/Reel Motor (M901) Note: Follow the disassembly procedure in the numerical order given.

  • Page 4: Main Board

    TCS-600DV 3-2. MAIN BOARD Cabinet (front) ASSY (600) Orange 2 Flexible board (CN101) Black White 5 MAIN board 1 Remove four solders of capstan/reel motor 3 Screws (M1.4) 3-3. MECHANISM DECK 5 Screws (M1.4 x 2.5) Cabinet (front) ASSY(600) 7 Mechanism deck (MT-600-175)

  • Page 5: Head, Magnetic (Rec/Pb/Erase) (Hrpe901)

    TCS-600DV 3-4.HEAD, MAGNETIC (REC/PB/ERASE) (HRPE901), BELT (AR), CAPSTAN/REEL MOTOR (M901) How to attach a belt 3 Belt (AR) 4 Screw (M1.4) 5 Capstan/reel motor (M901) 2 Head, magnetic (rec/pb/erase) (HRPE901) 1 Screw (M1.4) 3-5.LED BOARD Lid ASSY (600) , cassette...

  • Page 6: Sp Board

    TCS-600DV 3-6. SP BOARD 4 Screw 9 SP board 7 Flexible board (CN202) 8 Remove four solders of speaker leads 5 Claws 1 Remove a claw of knob (speed) (600) by a screwdriver Cabinet rear ASSY (600) 2 Claw 3 Knob (speed) (600)

  • Page 7: Mechanical Adjustments

    TCS-600DV SECTION 4 MECHANICAL ADJUSTMENTS Tape Speed Adjustment 1. Clean the following parts with a denatured-alcohol-moistened Torque Measurement Mode: playback swab: record/playback/erase head pinch roller Mode Torque Meter Meter Reading test tape frequency capstan rubber belt WS-48A 1.97 – 3.92mN•m counter 2.

  • Page 8: Diagrams

    TCS-600DV SECTION 6 DIAGRAMS 6-1. BLOCK DIAGRAMS MIC AMP IC301 Flat Mic INT IN (L) OUT(L) PB/REC PRE AMP SELECT INT IN(R) OUT(R) IC302 SWITCH IC303 HEAD PHONE IC306 DIGITAL PITCH CONTROL SELECT IC401 SWITCH IC402 IC304 wVOL +1.5V REG.

  • Page 9: Printed Wiring Board -Main Board (Side A)

    TCS-600DV 6-2. PRINTED WIRING BOARD –MAIN BOARD (SIDE A)– • See page 15 for Notes. (SIDE A) MAIN BOARD S302 (FF/REW) S301 C124 (POWER ON) C310 R310 IC304 C224 X401 C123 R127 R227 R128 C313 IC307 IC601 C612 C613 Q801...

  • Page 10: Printed Wiring Board -Main Board (Side B)

    TCS-600DV 6-3. PRINTED WIRING BOARD –MAIN BOARD (SIDE B)– • See page 15 for Notes. TO HRPE901 RECORD/PLAYBACK/ERASE HEAD MAIN BOARD (SIDE B) R431 C418 CN101 C416 D406 S307 R413 C410 PAUSE. R402 RV401 C411 C408 C421 R126 C117 C407...

  • Page 11: Schematic Diagram -Main Board (1/3)

    TCS-600DV 6-4. SCHEMATIC DIAGRAM –MAIN BOARD (1/3)– • See page 15 for Notes.

  • Page 12: Schematic Diagram -Main Board (2/3)

    TCS-600DV 6-5. SCHEMATIC DIAGRAM –MAIN BOARD (2/3)– • See page 15 for Notes.

  • Page 13: Schematic Diagram -Main Board (3/3)

    TCS-600DV 6-6. SCHEMATIC DIAGRAM –MAIN BOARD (3/3)– • See page 15 for Notes.

  • Page 14: Printed Wiring Board -Led, Sp Board

    TCS-600DV 6-7. PRINTED WIRING BOARD –LED, SP BOARD – • See page 15 for Notes. LED BOARD D701 Flat Mic MIC902 R-CH MIC901 L-CH SP BOARD RV604 SPEED CONTROL S601 REC TIME/PLAY MODE SLOW FAST DOUBLE SP901 CN202 SPEAKER L-CH...
  • Page 15 TCS-600DV Note on schematic diagrams Note on Printed Wiring Board • All capacitors are in µF unless otherwise noted. pF: µµF • X : parts extracted from the component side. 50 WV or less are not indicated except for electrolytics •...

  • Page 16: Ic Block Diagrams

    TCS-600DV 6-8. IC BLOCK DIAGRAMS IC301 LA7473V-TLM HPF ON MIC VCC RIPPLE FILTER HPF ON BIAS 11 12 IC305 LM4863MTX IC302 CXA2500N-T4 HP-IN SHUTDOWN LINE LINE +OUT (B) +OUT (A) AMP 2A AMP 2B – – NORM/ METAL -OUT (B)
  • Page 17 TCS-600DV IC401 FHA012 32 31 29 28 27 26 XTLO XTLI TIMING MUTE GENERATOR VSS2 RESETN OSC1O SWITCH P MODE0 MODE REGISTER MODE1 OSC1I MICOM IF MODE2 MODE VSS1 DATA MODE3 REGISTER SHIFT CONTROL AUTO FX IN AVSS4 MODE REGISTER...

  • Page 18: Exploded Views

    TCS-600DV Ver. 1.1 SECTION 7 EXPLODED VIEWS NOTE: • -XX, -X mean standardized parts, so they may have • The mechanical parts with no reference number in some difference from the original one. the exploded views are not supplied. • Items marked “*” are not stocked since they are •...

  • Page 19: Cassette Holder Section

    TCS-600DV 7-2. CASSETTE HOLDER SECTION MIC902 MIC901 Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark 3-250-383-01 SPRING (WINDOW 600), GROUND 3-375-114-71 SCREW X-3383-513-1 LID ASSY (600), CASSETTE 3-345-648-01 SCREW (M1.4X3) 3-250-382-01 SPRING (600), GROUND 3-893-942-41 SCREW (1.7X3), TAPPING (B)

  • Page 20: Mechanism Deck Section-1 (Mt-600-175)

    TCS-600DV 7-3. SMECHANISM DECK SECTION-1 (MT-600-175) A (Included in No.151) HRPE901 M901 Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark 3-704-197-01 SCREW (M1.4), SPECIAL HEAD 3-225-399-04 LEVER (N SHUT OFF) 3-225-429-01 BELT (AR) X-3379-883-4 PINCH (R) ASSY, ARM...

  • Page 21: Mechanism Deck Section-2 (Mt-600-175)

    TCS-600DV 7-4. MECHANISM DECK SECTION-2 (MT-600-175) (Including Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark X-3382-924-1 CHASSIS ASSY (ARS) 3-225-393-03 LEVER (SHUT/OFF) 3-225-385-03 GEAR (B) 3-225-448-02 SPRING (SHUT OFF), TORSION 3-229-063-01 SPRING (UD) (R), COMPRESSION 3-321-813-71 WASHER, COTTER POLYETHYLENE...

  • Page 22: Electrical Parts List

    TCS-600DV SECTION 8 MAIN ELECTRICAL PARTS LIST Note: • SEMICONDUCTORS • Due to standardization, replacements in the parts list When indicating parts by reference In each case, u: µ , for example: may be different from the parts specified in the number, please include the board uA...: µ...
  • Page 23 TCS-600DV MAIN Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark C307 1-119-750-11 TANTAL. CHIP 22uF 6.3V C438 1-117-748-81 CERAMIC CHIP 10PF C308 1-104-851-11 TANTAL. CHIP 10uF C501 1-119-923-81 CERAMIC CHIP 0.047uF C309 1-107-820-11 CERAMIC CHIP 0.1uF...
  • Page 24 TCS-600DV MAIN Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark IC401 8-759-493-89 IC FHA012 R105 1-218-969-11 RES-CHIP 1/16W IC402 8-759-528-80 IC NJU7013F-TE2 IC501 8-759-701-51 IC NJM2072M(TE2) R107 1-218-961-11 RES-CHIP 4.7K 1/16W R108 1-218-957-11 RES-CHIP 2.2K 1/16W...
  • Page 25 TCS-600DV MAIN Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark R235 1-218-973-11 RES-CHIP 1/16W R501 1-218-969-11 RES-CHIP 1/16W R236 1-218-973-11 RES-CHIP 1/16W R502 1-218-961-11 RES-CHIP 4.7K 1/16W R237 1-218-973-11 RES-CHIP 1/16W R503 1-218-953-11 RES-CHIP 1/16W R238...
  • Page 26 TCS-600DV MAIN Ref. No. Part No. Description Remark < VARIABLE RESISTOR > RV301 1-225-743-11 RES, VAR, CARBON 10K/10K (wVOL) RV401 1-241-596-11 RES, ADJ, CERMET 47K (DPC) RV601 1-225-867-21 RES, ADJ, CERMET 1K (TAPE SPEED 4.8cm) RV602 1-225-867-21 RES, ADJ, CERMET 1K (TAPE SPEED 2.4cm) <...
  • Page 27 TCS-600DV MEMO...
  • Page 28 TCS-600DV REVISION HISTORY Clicking the version allows you to jump to the revised page. Also, clicking the version at the top of the revised page allows you to jump to the next revised page. Ver. Date Description of Revision 2003.03 2008.12...

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