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ENGINEERING DATA BOOK Hydraulic Module Integrated KHKF-190 DR KHKF-240 DR...
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Hydraulic Module Integrated CONTENTS Part 1 General Information ..................3 Part 2 Engineering Data ..................13 Part 3 Installation and Field Settings ....................44...
Hydraulic Module Integrated Part 1 General Information 1 Unit Capacities and External Appearance ..........4 2 Selection Procedure ................. 6 3 Typical Applications ................10...
Hydraulic Module Integrated 2 Selection Procedure 2.1 Selection procedure Design temperature and humidity (indoor and outdoor) Required heat load of each room System peak load Piping length, level differences Indoor unit specifications (type and quantity) Decide indoor unit safety factor Select indoor unit models ensuring that: Indoor unit capacity corrected for indoor air temperature WB ≥...
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Hydraulic Module Integrated 2.2 Example The following is a selection example based on total heat load for cooling. Figure 1-5.1: Room plan Room B Room C Room A Room D Step 1: Establish design conditions Indoor air temperature 25°C DB, 18°C WB; outdoor air temperature 33°C DB; Outlet water temperature 35°C. ...
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Hydraulic Module Integrated Table 1-5.2: Extract from medium static pressure duct (T2) cooling capacity table Indoor air temperature Capacity index 14°C WB 16°C WB 18°C WB 19°C WB 20°C WB 22°C WB 24°C WB Model 20°C DB 23°C DB 26°C DB 27°C DB 28°C DB 30°C DB...
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Hydraulic Module Integrated The number of connected indoor units is 4 and the maximum number of connected indoor units on the 10kW outdoor unit is 6, so the number of connected indoor units is within the limitation. Calculate the corrected capacity of the outdoor unit: ...
Hydraulic Module Integrated 3 Typical Applications 3.1 One zone for floor heating loops VRF indoor units are used for space heating and space cooling. Floor heating loops is connected to the all in one hydraulic module. Figure 1-5.1: One zone for floor heating loops hot water outlet cold water inlet Legend...
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Hydraulic Module Integrated 3.2 One zone for radiators VRF indoor units are used for space heating and space cooling. Radiators is connected to the all in one hydraulic module. Figure 1-5.2: One zone for radiators hot water outlet cold water inlet Legend Outdoor unit Expansion vessel (Field supply)
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Hydraulic Module Integrated 3.3 Double zones for floor heating loops and radiators VRF indoor units are used for space heating and space cooling. Floor heating loops and radiators are connected to the all in one hydraulic module. Figure 1-5.7: Double zones for floor heating loops and radiators hot water outlet cold water inlet Legend...
Hydraulic Module Integrated 1 Specifications Table 2-1.1: Hydraulic module specifications Model name KHKF-190 DR Compatible Outdoor unit model KMF-80 DVR5 KMF-100 DVR5 Power supply V/Ph/Hz 220-240/1/50 Capacity Heating (W35) Capacity Heating (W45) Capacity Heating (W55) 2.25 Energy class (W55) Seasonal space heating energy efficiency(W55)
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Hydraulic Module Integrated Table 2-1.1: Hydraulic module specifications Model name KHKF-240 DR Compatible Outdoor unit model KMF-80 DVR5 KMF-100 DVR5 Power supply V/Ph/Hz 220-240/1/50 Capacity Heating (W35) Capacity Heating (W45) Capacity Heating (W55) 2.25 Energy class (W55) Seasonal space heating energy efficiency(W55) 110% 112% Domestic hot water...
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Hydraulic Module Integrated Table 2-1.2: Hydraulic module specifications Model name KHKF-240 DR Compatible Outdoor unit model KMF-120 DVR5 KMF-140 DVR5 KMF-160 DVR5 Power supply V/Ph/Hz 220-240/1/50 Capacity 12.3 15.5 Heating (W35) Capacity 12.1 13.8 15.3 Heating (W45) Capacity 11.5 13.5 Heating (W55) 2.45 2.15...
Hydraulic Module Integrated 4 Piping Diagrams Figure 2-4.1: Piping diagram Water side Refrigerant side Legend Parts name Parts name Automatic air purge valve Circulating pump Expansion vessel (8L) Plate heat exchanger Refrigerant gas pipe Water outlet pipe Refrigerant liquid pipe Water inlet pipe Temperature sensors Pressure relief valve...
Hydraulic Module Integrated 5 Wiring Diagrams Figure 2-5.1: Wiring diagram Main control board of indoor unit Figure 2-5.2: 1-Phase 3kW IBH(One step Figure2-5.3: 1-Phase 2/4/6kW IBH(Three step Figure2-5.4: 3-Phase 3/6/9kW IBH(Three step control) control) control) CN22 CN22 CN32 To main control CN32 To main control board of indoor...
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Hydraulic Module Integrated Table 2-5.1: CN11 description CN11 SOLAR TBH/IBH1* Solar singal input Electric heater for water tank Internal electric heater 1 Power supply Power supply CONNECT TO SOLAR PUMP STATION 220-240VAC INPUT PUMP Outside circulator pump or DHW pipe pump Solar pump Zone 2 pump Zone 1 pump...
Hydraulic Module Integrated 8 Operating Limits Figure 2-7.1: Heating operating limits TW_out 55 5760 Figure 2-7.2: Domestic hot water operating limits1 TW_out 12 25 Abbreviations: T4: Outdoor temperature (°C) TW_out: Leaving water temperature (°C) Notes: If IBH/AHS setting is valid, only IBH/AHS turns on Operation range by heat pump with possible limitation and protection.
Hydraulic Module Integrated 10 Sound Levels 10.1 Overall Table 2-7.1: Sound pressure levels Model name Compatible outdoor unit model dB(A) KMF-80 DVR5 KHKF-190 DR KMF-100 DVR5 KMF-80 DVR5 KMF-100 DVR5 KHKF-240 DR KMF-120 DVR5 KMF-140 DVR5 KMF-160 DVR5 Notes: 1. Sound pressure level is measured at a position 1m in front of the unit and (1+H)/2m (where H is the height of the unit) above the floor in a semi-anechoic chamber.
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Hydraulic Module Integrated 10.2 Octave Band Levels Figure 2-9.2 KHKF-190 DR+KMF-80 DVR5 octave band level Figure 2-9.3 KHKF-190 DR+KMF-100 DVR5 octave band level Octave band center frequency (Hz) Octave band center frequency (Hz) Figure 2-9.4 KHKF-240 DR+KMF-80 DVR5 octave band level Figure 2-9.5 KHKF-240 DR+KMF-100 DVR5 octave band level...
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Hydraulic Module Integrated Figure 2-9.4 KHKF-240 DR+KMF-160 DVR5 octave band level Octave band center frequency (Hz)
Hydraulic Module Integrated 1 Preface to Part 3 1.1 Notes for Installers Boxes The information contained in this Engineering Data Book may primarily be of use during the system design stage of a project. Additional important information which may primarily be of use during field installation has been placed in boxes, such as the example below, titled “Notes for installers”.
Hydraulic Module Integrated 2 Installation 2.1 Acceptance and Unpacking Notes for installers When units are delivered check whether any damage occurred during shipment. If there is damage to the surface or outside of a unit, submit a written report to the shipping company. ...
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Hydraulic Module Integrated 2.3.3 Service space requirement The service space requirements refer to Figure 3-2.3. Figure 3-2.3: Installation Space Requirements (unit: mm) ≥600 2.3.4 Drainage The water coming from the pressure relief valve and the condensate water is collected in the drainage pan. The drainage pipe hose should be connected to the drainage pipe.
Table 3-3.1: Permitted Piping Length and Level Difference Outdoor unit models 10kW 12kW 14kW 16kW Hydraulic module models KHKF-190 DR KHKF-240 DR KHKF-240 DR Max. piping length ODU on top Max. difference in height ODU at bottom 3.2 Pipe Size Table 3-3.2: Refrigerant pipe connection...
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Hydraulic Module Integrated 3.3 Procedure and Principles 3.3.1 Installation procedure Notes for installers Installation of the refrigerant piping system should proceed in the following order: Pipe Pipe brazing and Pipe Joint Gas tightness Vacuum drying insulation installation flushing insulation test Note: Pipe flushing should be performed once the brazed connections have been completed with the exception of the final connections to the indoor units.
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Hydraulic Module Integrated 3.4 Storing Copper Piping 3.4.1 Pipe delivery, storage and sealing Notes for installers Ensure that piping does not get bent or deformed during delivery or whilst stored. On construction sites store piping in a designated location. ...
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Hydraulic Module Integrated 3.5.3 Expanding copper piping ends Notes for installers Ends of copper piping can be expanded so that another length of piping can be inserted and the joint brazed. Insert the expanding head of the pipe expander into the pipe. After completing pipe expansion, rotate the copper pipe a few degrees to rectify the straight line mark left by the expanding head.
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Hydraulic Module Integrated 3.5.5 Bending piping Bending copper piping reduces the number of brazed joints required and can improve quality and save material. Notes for installers Piping bending methods Hand bending is suitable for thin copper piping (Ф6. 35mm - Ф12. 7mm). ...
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Hydraulic Module Integrated 3.7 Brazing Care must be taken to prevent oxide forming on the inside of copper piping during brazing. The presence of oxide in a refrigerant system adversely affects the operation of valves and compressors, potentially leading to low efficiency or even compressor failure.
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Hydraulic Module Integrated … box continued from previous page Piping orientation during brazing Brazing should be conducted downwards or horizontally to avoid filler leakage. Figure 3-3.7: Piping orientation during brazing Brazing Brazing Brazing Piping overlap during brazing Table 3-3.5 specifies the minimum permissible piping overlap and the range of permissible gap sizes for brazed joints on piping of different diameters.
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Hydraulic Module Integrated 3.8 Pipe Flushing 3.8.1 Purpose To remove dust, other particles and moisture, which could cause compressor malfunction if not flushed out before the system is run, the refrigerant piping should be flushed using nitrogen. As described in Part 3, 3.3.1 “Installation procedure”, pipe flushing should be performed once the piping connections have been completed with the exception of the final connections to the Hydraulic Module.
Hydraulic Module Integrated 3.9 Gastightness Test 3.9.1 Purpose To prevent faults caused by refrigerant leakage, a gastightness test should be performed before system commissioning. 3.9.2 Procedure Notes for installers Warning Only dry nitrogen should be used for gastightness testing. Oxygen, air, flammable gases and toxic gases must not be used for gastightness testing.
Hydraulic Module Integrated 3.9.3 Leak detection Notes for installers The general methods for identifying the source of a leak are as follows: 1. Audio detection: relatively large leaks are audible. 2. Touch detection: place your hand at joints to feel for escaping gas. 3.
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Hydraulic Module Integrated 3.10.2 Procedure Notes for installers During vacuum drying, a vacuum pump is used to lower the pressure in the piping to the extent that any moisture present evaporates. At 5mmHg (755mmHg below typical atmospheric pressure) the boiling point of water is 0°C. Therefore a vacuum pump capable of maintaining a pressure of -755mmHg or lower should be used.
Hydraulic Module Integrated 3.11 Charging Refrigerant 3.11.1 Calculating additional refrigerant charge The additional refrigerant charge required depends on the lengths and diameters of the outdoor and indoor liquid pipes, and the indoor unit capacity of the connection. Table 3-7.1 shows the additional refrigerant charge required per meter of equivalent pipe length for different diameters of pipe.
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Hydraulic Module Integrated … box continued from previous page Step 2 ■ Place a tank of R32 refrigerant on a weighing scale. Turn the tank upside down to ensure refrigerant is charged in a liquid state. ■ After vacuum drying (see Part 3, 3.10 “Vacuum Drying”), the blue and red pressure gauge hoses should still be connected to the pressure gauge and to the outdoor unit stop valves.
Hydraulic Module Integrated 4 Water Pipework 4.1 Water Circuit Checks Hydraulic Module are equipped with a water inlet and outlet for connection to a water circuit. Atom T units should only be connected to closed water circuits. Connection to an open water circuit would lead to excessive corrosion of the water piping.
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Hydraulic Module Integrated 4.3 Water Circuit Connection 4.3.1 Connecting the space heating water piping Connecting the shut-off valves to the hydraulic modules. Connecting the shut-off valves to the space heating water pipes. Figure 3-4.2: Connecting the space heating water piping 4.3.2 Connecting the domestic water piping ...
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Hydraulic Module Integrated The software contains special functions using the heat pump to protect the entire system against freezing. When the temperature of the water flow in the system drops to a certain value, the unit will heat the water, either using the heat pump, or the backup heater.
Hydraulic Module Integrated Protection against freezing: the glycol will prevent the liquid inside the piping from freezing. The required concentration might differ depending on the type of glycol. ALWAYS compare the requirements from the table above with the specifications provided by the glycol manufacturer. If necessary, meet the requirements set by the glycol manufacturer.
Hydraulic Module Integrated 5 Electrical Wiring 5.1 General Notes for installers Caution All installation and wiring must be carried out by competent and suitably qualified, certified and accredited professionals and in accordance with all applicable legislation. Electrical systems should be grounded in accordance with all applicable legislation. ...
Hydraulic Module Integrated 6 DIP Switch Settings DIP switch S1, S2 and S4 are located on the hydraulic module main control board and allows configuration of additional heating source thermistor installation, the second inner backup heater installation, etc. Refer to Table 3-6.1 and to the Atom T Service Manual, Part 4, 2.2 "Main PCB for Hydraulic System".
Hydraulic Module Integrated 8 User Interface Field Settings 8.1 Introduction During installation, the Hydraulic Module settings and parameters should be configured by the installer to suit the installation configuration, climate conditions and end-user preferences. The relevant settings are accessible and programmable through the FOR SERVICEMAN menu on the Hydraulic Module user interface.
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Hydraulic Module Integrated 8.2 FOR SERVICEMAN Menu FOR SERVICEMAN allows installers to input the system configuration and Figure 3-8.2: FOR SERVICEMAN password screen set the system parameters. To enter FOR SERVICEMAN, go to MENU > FOR FOR SE RVICEMAN SERVICEMAN, press OK. Please input password: Enter the password, using ...
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Hydraulic Module Integrated PUMP sets whether or not the DHW pump is controlled by the outdoor unit. If the DHW pump is to be controlled by the outdoor, select YES. If the DHW pump is not to be controlled by the outdoor unit, select NON. DHW PUMP PRIORITY TIME SET set the operation time of DHW during DHW PRIORITY mode.
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Hydraulic Module Integrated T4_TBH_ON sets the ambient temperature above which the booster heater will not be used. t_TBH_DELAY sets the delay between the compressor starting and the booster heater being turned on. T5S_DI sets the DHW tank disinfection operation target temperature. Caution: during the disinfection operation (duration: t_DI_MAX) the domestic hot water temperature at the hot water taps will at times be equal to the value set for T5S_DI.
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Hydraulic Module Integrated 8.5 TEMP. TYPE SETTING Menu MENU > FOR SERVICEMAN >3 TEMP. TYPE SETTING Figure 3-8.13: TEMP. TYPE SETTING menu The TEMP. TYPE SETTING is used for selecting whether the water flow temperature or room temperature is used to control the ON/OFF of the heat 3 TEMP.
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Hydraulic Module Integrated Set DOUBLE ZONE to YES and set ROOM TEMP. to NON; Set WATER FLOW TEMP. to YES or NON Figure 3-8.17: ◄ Homepage (zone 1) Addition page (zone 2) If set DOUBLE ZONE and ROOM TEMP. to YES, meanwhile set WATER FLOW TEMP. to YES or NON, the following page will be displayed.
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Hydraulic Module Integrated 8.7 OTHER HEATING SOURCE Menu 8.7.1 OTHER HEATING SOURCE menu overview MENU > FOR SERVICEMAN > 5 OTHER HEATING SOURCE Figure 3-8.20: OTHER HEATING SOURCE menu 5 OTHER HEATING SOURCE 5 OTHER HEATING SOURCE 5 OTHER HEATING SOURCE 5.1 dT1_IBH_ON 5°C 5.6 T4_AHS_ON...
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Hydraulic Module Integrated 8.8 HOLIDAY AWAY SETTING Menu MENU > FOR SERVICEMAN > 6 HOLIDAY AWAY SETTING Figure 3-8.23: HOLIDAY AWAY SETTING menu The HOLIDAY AWAY SETTING menu settings are used to set the outlet water 6 HOLIDAY AWAY SETTING temperature to prevent water pipes freezing when away from home in cold 6.1 T1S_H.A._H 20°C...
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Hydraulic Module Integrated 8.11 TEST RUN 8.11.1 TEST RUN Menu overview MENU > FOR SERVICEMAN > 9 TEST RUN TEST RUN is used to check that the valves, air purge function, circulation pump, space cooling mode, space heating mode and DHW mode are all operating correctly. Figure 3-8.26: TEST RUN start screen and TEST RUN menu 9.5 DHW MODE RUNNING 8.11.2 POINT CHECK menu...
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Hydraulic Module Integrated 8.11.4 CIRCULATION PUMP RUNNING operation Figure 3-8.29: CIRCULATION PUMP RUNNING display MENU > FOR SERVICEMAN >9 TEST RUN >CIRCULATION PUMP RUNNING The CIRCULATION PUMP RUNNING operation is used to check the 9 TEST RUN operation of the circulation pump. When the circulation pump running operation starts, all running components stop.
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Hydraulic Module Integrated 8.12 AUTO RESTART MENU > FOR SERVICEMAN > 11 AUTO RESTART Figure 3-8.32: AUTO RESTART menu AUTO RESTART sets whether or not the unit re-applies the user interface settings when 11 AUTO RESTART the power returns following a power failure. Select YES to enable auto restart or NON to 11.1 HEAT MODE disable auto restart.
Hydraulic Module Integrated 9 Operation parameter MENU > OPERATION PARAMETER This menu is for installer or service engineer reviewing the operation parameters. There are nine pages for the operating parameter as following Figure 3-9.1: Operation parameter OPERATION PARAMETER OPERATION PARAMETER OPERATION PARAMETER ONLINE UNITS NUMBER PUMP_O...
When the product is connected to the network, please make sure that the phone is as close as possible to the product. Kaysun only supports 2.4GHz band routers at present. Special characters (punctuation, spaces, etc.) are not recommended as part of the WLAN name. It is recommended that you connect no more than 10 devices to a single router lest home appliances are affected by weak or unstable network signal.
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Hydraulic Module Integrated 2. If no message appears, select "+" on the page and select your device in the list of nearby devices available. If your device is not listed, please add your device manually by the device category and device model. 10.4 Wired Controller Setting Go to "MENU">...
After that, if parameter correction is needed, please connect the USB with computer and open the EXCEL file to change parameters and then save it. Please do not change the file name or format. Parameters are not allowed for non- professionals to change and Kaysun recommends to use the wired controller to change the parameters. Step 3: Plug USB disk into the port of hydraulic PCB of B unit and select “WRITE SET PARAMETER”...
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Hydraulic Module Integrated 11.2 Convenient program upgrade for unit There is no need to carry any heavy equipment but only USB disk can realize program upgrade. Steps are as follows: Step 1: Copy new program in U disk root directory where other files in bin format are not allowed in Step 2: Power on and make sure communication is normal.
Hydraulic Module Integrated 12 Climate Related Curves The climate related curves can be selected in the user interface, MENU > PRESET TEMPERATURE > WEATHER TEMP. SET. Figure 3-12.1: WEATHER TEMP.SET menu In heating mode, eight curves which are already set in the user interface can be PRESET TEMPERATURE selected.
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Hydraulic Module Integrated Figure 3-12.3: High temperature curves for heating mode1 T1S( ) Curve 1 Curve 2 Curve 3 Curve 4 Curve 5 Curve 6 Curve 7 Curve 8 T4( ) -30 -25 -20 -15 -10 Notes: 1. It only has the curves of the high temperature setting for heating, if the high temperature is set for heating. 2.
Hydraulic Module Integrated 13 Error Code Table 3-13.1: Error code table Error code Content Water flow failure (E8 appears 3 times) Communication error between the main control board of hydraulic module and user interface Backup electric heater exchanger water outlet temperature sensor T1 error Domestic hot water tank temperature sensor T5 error Balance tank sensor Tbt1 error Water flow failure within 3 times...
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