Hyundai HX60A Manual
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Hyundai HX60A Manual

Hyundai HX60A Manual

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CALIFORNIA PROPOSITION 65
Breathing diesel engine exhaust exposes you to chemicals known
to the State of California to cause cancer and birth defects or other
reproductive harm.
Always start and operate the engine in a well-ventilated area.
If in an enclosed area, vent the exhaust to the outside.
Do not modify or tamper with the exhaust system.
Do not idle the engine except as necessary.
For more information go the www.P65warnings.ca.gov/diesel.
Breathing diesel engine exhaust exposes you to chemicals known to the State of
Breathing diesel engine exhaust exposes you to chemicals known to the State of
California to cause cancer and birth defects or other reproductive harm.
California to cause cancer and birth defects or other reproductive harm.
·Always start and operate the engine in a well-ventilated area.
·If in an enclosed area, vent the exhaust to the outside.
·Do not modify or tamper with the exhaust system.
·Do not idle the engine except as necessary.
※ ※ For more informat ion go to www.P65warnings.ca.gov/diesel.
For more informat ion go to www.P65warnings.ca.gov/diesel.
WARNING
91K4-07310-EN

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Summary of Contents for Hyundai HX60A

  • Page 1 WARNING CALIFORNIA PROPOSITION 65 Breathing diesel engine exhaust exposes you to chemicals known to the State of California to cause cancer and birth defects or other reproductive harm. Always start and operate the engine in a well-ventilated area. If in an enclosed area, vent the exhaust to the outside. Do not modify or tamper with the exhaust system.

  • Page 2: Table Of Contents

    CONTENTS CONTENTS Foreword ----------------------------------------------------------- 0-1 6. Efficient working method ---------------------------- 4-11 Emission-related components warranty 7. Operation in the special work sites ------------- 4-16 (USA and CANADA only) --------------------------------- 0-2 8. Normal operation of excavator ------------------- 4-18 Before servicing this machine --------------------------- 0-3 9.

  • Page 3: Foreword

    3. Use genuine HD Hyundai Construction Equipment spare parts for the replacement of parts. We expressly point out that HD Hyundai Construction Equipment will not accept any responsibility for defects resulting from non-genuine parts or non workmanlike repair.

  • Page 4: Emission-Related Components Warranty (Usa And Canada Only)

    Naturally, this warranty does not cover to damage arising from accident, misuse or negligence, use of non-HD Hyundai Construction Equipment parts, or from alterations not authorized by HD Hyundai Construction Equipment. ※ ※ Emission-related components according to the EPA regulation.

  • Page 5: Before Servicing This Machine

    The procedures in this manual do not supersede any requirements imposed by federal, state, provin- cial or local laws. HD Hyundai Construction Equipment can not anticipate every possible circumstance or environment in which this machine may be used and serviced.
  • Page 6 Address Seongnam-si, Gyeonggi-do 13553, Korea HD Hyundai Construction Equipment Americas, Inc Distributor for U.S.A 6100 Atlantic Boulevard Norcross Address GA 30071 U.S.A Distributor for Europe HD Hyundai Construction Equipment Europe N. V. Hyundailaan 4 Address 3980 Tessenderlo Belgium Dealer Address...

  • Page 7: Safety Labels

    ROPS plate 42 Tie Engine room caution 25 Service instruction 43 Model name Control ideograms 26 Lifting chart 44 Hyundai logo 10 General cautions-cab 27 Hammer 45 Hyundai logo 11 Safety front window 28 Lift and tie 46 Band 12 Warning front window...
  • Page 8 2. DESCRIPTION 2. DESCRIPTION There are several specific warning labels on this machine please become familiarized with all warn- ing labels. Replace any safety label that is damaged, or missing. 1) 1) FUELING FUELING (item 1) This label is positioned on the right side of fuel filler neck.
  • Page 9 KEEP CLEAR-ATTACHMENT KEEP CLEAR-ATTACHMENT (item 5) This label is positioned on both side of the boom. Serious injury or death can result from Serious injury or death can result from falling of the attachment. falling of the attachment. To prevent serious injury or death, keep To prevent serious injury or death, keep clear the underneath of attachment.
  • Page 10 7) 7) ENGINE ROOM CAUTION ENGINE ROOM CAUTION (item 8) This label is positioned on the side of radia- tor. Do not open the engine hood while the Do not open the engine hood while the engine is running. engine is running. Escaping fluid under pressure can pene- Escaping fluid under pressure can pene- trate the skin causing serious injury.
  • Page 11 CONTROL IDEOGRAM-SWIVEL CONTROL IDEOGRAM-SWIVEL (item 9) This label is positioned in right side window of inside the cab. Always ensure the label matches the Always ensure the label matches the control pattern. If it does not, replace control pattern. If it does not, replace label with appropriate control pattern label with appropriate control pattern label.
  • Page 12 GENERAL CAUTION-CAB GENERAL CAUTION-CAB (item 10) This label is positioned on the left side cen- ter stay of inside the cab. Serious injury or death can result from Serious injury or death can result from contact with electric lines. contact with electric lines. It is possible to receive shock by merely It is possible to receive shock by merely coming into the vicinity of electric lines,...
  • Page 13 AIRCON FILTER AIRCON FILTER (item 13) This label is positioned on the front side of lower seat base. ※ Periodic and proper inspection, cleaning Periodic and proper inspection, cleaning and change of filter prolong air condition- and change of filter prolong air condition- er life time and maintain good perfor- er life time and maintain good perfor- mance.

  • Page 14: Fuel Shutoff

    FUEL SHUT OFF FUEL SHUT OFF (item 18) This label is positioned on the top side of hydraulic tank. ※ Fill only hydraulic oil. Fill only hydraulic oil. ※ Do not fill the diesel fuel. Do not fill the diesel fuel. 140WH90FW51 EMERGENCY EXIT EMERGENCY EXIT (item 19)
  • Page 15 SAFETY KNOB SAFETY KNOB (item 23) This label is positioned on the cover of the safety knob, on the left side operators con- sole. Before you get off the machine be sure Before you get off the machine be sure to place the safety knob in the LOCKED to place the safety knob in the LOCKED position.
  • Page 16 A special air bleed valve is accumulator. A special air bleed valve is necessary for this operation, so please necessary for this operation, so please contact your HD Hyundai Construction contact your HD Hyundai Construction Equipment distributor. Equipment distributor.

  • Page 17: Fire Extinguisher

    FIRE EXTINGUISHER FIRE EXTINGUISHER (item 34) This label is located on the left console box. ※ Read and understand the instructions Read and understand the instructions label on the fi re extinguisher. label on the fi re extinguisher. 91Q6-07290 BIO OIL BIO OIL (item 35) This label is positioned on the RH side tank cover.
  • Page 18 BEACON LAMP BEACON LAMP (item 38) This label is positioned on the rear outside of the cab. ※ Make sure the beacon lamp maintains a Make sure the beacon lamp maintains a vertical position. vertical position. A horizontal position can result in a A horizontal position can result in a decrease in life time of the lamp due to decrease in life time of the lamp due to...

  • Page 19: Pattern Change

    CAUTION KEY CAUTION KEY (item 41) This label is positioned on the RH side of inside the cab. Park on a flat place and stop the engine Park on a flat place and stop the engine for inspecting and repairing. Properly for inspecting and repairing.
  • Page 20 EMC (item 49) This label is positioned on the front right CAN ICES-002 side of upper frame. ※ This machine comply with the EMC This machine comply with the EMC NMB-2 directive ICES-002. directive ICES-002. 91K4-14150 ※ EMC : ElectroMagntic Compatibility EMC : ElectroMagntic Compatibility 91K4-14150 CALIFORNIA 65 CAUTION...

  • Page 21: Machine Data Plate

    The machine serial number assigned to this particular machine should be used when requesting information or ordering service parts for this machine from your authorized HD Hyundai information or ordering service parts for this machine from your authorized HD Hyundai Construction Equipment dealer.

  • Page 22: Guide (Direction, S/No, Intended Use, Symbol)

    GUIDE GUIDE 1. DIRECTION 1. DIRECTION Forward The direction of the arrows (as they are indicated) are with the travel motors to the rear and the boom facing the opposite direction. Refer to the right illus- tration. Left Right Travel motor Backward 60A0SH01 2.

  • Page 23: Safety Hints

    SAFETY HINTS SAFETY HINTS 1. CALIFORNIA PROPOSITION 65 1. CALIFORNIA PROPOSITION 65...

  • Page 24: Safety Instructions

    Make sure that you comply strictly with all safety instructions at all times. Please contact HD Hyundai Construction Equipment Co., Ltd. or your local dealer for more information.
  • Page 25 Safety guidelines Safety guidelines Most safety accidents related to the operation, maintenance/ inspection, and repair of the machine result from a failure to comply with the safety instructions or to take adequate preventive measures. Safety accidents can be prevented by eliminating potentially hazardous situations.
  • Page 26 Never modify the operator’s cabin by welding, grinding, drilling holes or adding attachments unless instructed by HD Hyundai Construction Equipment in writing. Changes to the cabin can cause loss of operator protection from roll-over and falling objects, and result in serious injury or death.
  • Page 27 Fire and Explosion Fire and Explosion Preventing fires Preventing fires The following actions should be taken to minimize the risk of fire: · Do a visual inspection before operating the machine to check for any risk of fire. · Do not operate the machine if there is a risk of fire. ·...
  • Page 28 Preventing explosions Preventing explosions The following actions should be taken to minimize the risk of explosion: · Never use starting aid fluid in a low-temperature environment as it can have an adverse effect on the engine performance and may cause an explosion. ·...
  • Page 29 Corrective Actions Before and After a Fire Corrective Actions Before and After a Fire In the event of a fire in the machine, the top priority should be the safety of the operator and workers in the work area. In the event of a fire at a level that does not endanger the operator or workers, the following actions should be taken: ·...
  • Page 30 Information on fire extinguisher Information on fire extinguisher Fire extinguishers (if equipped) should be kept in a fully operable condition, and be inspected by a qualified person on a regular basis. Workers should complete a training course on the use of fire extinguishers in advance. Use fire extinguishers in accordance with the following procedures, if required: ①...
  • Page 31 Health and Safety Health and Safety Personal protective equipment Personal protective equipment The wearing of personal protective gear is mandatory for protecting the human body from hazardous chemicals and hazardous environments. The wearing of personal protective gear is a means of preventing injury, and should not interfere with the performance of jobs.
  • Page 32 Health and safety instructions in hazardous environments Health and safety instructions in hazardous environments Comply with the following instructions during operation and maintenance of the machine. When handling oil When handling oil Failure to wear personal protection may result in burns caused by contact with a high-temperature liquid.
  • Page 33 When handling coolants When handling coolants Do not remove the radiator cap after operation of the machine until the engine has cooled and the pressure has dropped to a safe level. Failure to comply may result in serious burns. Coolant contains toxic and combustible ethylene glycol, and should be handled in a cool, well-ventilated place only when wearing protective goggles, protective gloves, protective clothing, and a gas mask.

  • Page 34: Wear Protective Clothing

    Personal protection gear for various situations Personal protection gear for various situations Situation Symbol Oil handling Battery handling Refrigerant handling Coolant handling Repair by welding Working in areas subject to airborne particles and falling objects Working in places with a high level of noise Handling machines damaged by fire or exposed to excessively high temperature WEAR PROTECTIVE CLOTHING...
  • Page 35 < A(8) 1.15 m/s vibration exposure level to below the exposure value: limit value. ※ For futher information, please contatct your local HD For futher information, please contatct your local HD Hyundai Construction Equipment dealer. Hyundai Construction Equipment dealer. 1-13...
  • Page 36 The vibration level can be predicted based on the information in the following table which is used to calculate the daily level of vibration exposure. Predict the vibration level in the three vibration directions of axes X, Y, and Z. The mean vibration level should be used under normal operation conditions.
  • Page 37 Instructions on mitigating vibration Instructions on mitigating vibration Machines should be correctly adjusted and maintained to ensure smooth operation. The terrain conditions should be observed. The following instructions will help reduce the whole body vibration level: ① Use the correct size attachments for your machine. ②...
  • Page 38 Emergency situations Emergency situations In the event of an emergency situation, use the emergency hammer installed inside the cabin to break the windshield of the cabin, and carefully escape from the cabin. The emergency hammer should always be kept inside the cabin for emergencies, and should not be removed or used for other purposes.
  • Page 39 Safety Information on the Machines and Operation Safety Information on the Machines and Operation Before Operating the Machine Before Operating the Machine Carefully examine the following conditions and take any necessary actions to prevent risk factors before operating the machine: Checking the worksite Checking the worksite ·...
  • Page 40 Instructions before operating the machine Instructions before operating the machine · The machine shall be operated by authorized and skilled operators only. · The operator should wear clothes and personal protection gear that are appropriate for the work environment. · Do not operate the machine while under the influence of alcohol or drugs or while experiencing extreme fatigue or other conditions that may affect your awareness of your...
  • Page 41 During Operation of the Machine During Operation of the Machine Getting on and off Getting on and off · Do not jump on or off the machine. · Do not try to get on or off the machine while it is moving. ·...
  • Page 42 Operation on a slope Operation on a slope When operating the machine on a slope, failure to comply with these instructions could result in the machine tipping over, which may lead to serious injury or death. · Do not work on slopes of 10˚ or more. ·...
  • Page 43 Operations to be avoided or prohibited Operations to be avoided or prohibited · Pay attention when operating the machine in an enclosed space as this may result in the risk of a buildup of hazardous gases. · If the machine is operated in the vicinity of a high-voltage line, there is a risk of death or serious injury.
  • Page 44 autions when operating in specific areas autions when operating in specific areas Operating in extremely cold environments Operating in extremely cold environments · Do not attempt to start, stop or turn the machine suddenly as this may cause it to slip. There is potential for the machine to slip. ·...
  • Page 45 Operating in dusty or sandy environments Operating in dusty or sandy environments · Check the radiator grill for clogging by any debris, and remove any debris. · Check the fuel system, and protect it from dust or sand when refueling. ·...
  • Page 46 Cautions during maintenance Cautions during maintenance Tools Tools · Use the correct tools for each type of work. · Using improper tools may damage the machine and its parts. · Using deteriorated or damaged tools may result in bodily injury. Inspection and servicing Inspection and servicing ·...
  • Page 47 Collision or cutting Collision or cutting · Never perform a maintenance while the engine is running. · Never open or remove the engine hood while the machine is in operation. · If an inspection is required while the engine is running, two or more workers must perform the inspection.
  • Page 48 Repair by welding Repair by welding · Only weld in an area where adequate facilities for welding are available. · Welding work may be subject to risks of gas leak, flame and electric shock. Welding should be performed only by a qualified welder. ·...
  • Page 49 Cautions when working with the high-pressure line or hose Cautions when working with the high-pressure line or hose · Make sure that the internal pressure is released before replacing or checking the high-pressure line or hose. · If the internal pressure is not released, serious injury may result.
  • Page 50 Battery Battery · The battery contains flammable materials. · Never smoke in the vicinity of the battery. · The battery electrolyte is strong acid. Pay attention to prevent the skin and eyes from coming into contact with the electrolyte. · If the battery electrolyte accidentally comes into contact with the body or clothes, immediately wash off the electrolyte with water.
  • Page 51 Parking and Storage Parking and Storage Cautions on parking Cautions on parking · Park the machine on flat ground. · If parking the machine on a slope is unavoidable, use wheel chocks to prevent the machine from moving. · Bring the bucket down and make firm contact with ground.
  • Page 52 Regular lubrication (during storage) Regular lubrication (during storage) · Breaking the lubrication film on parts may cause abnormal abrasion during the next operation. · Check the level of the engine oil and coolant when Lubricating operation starting the engine up, and top them up if necessary. once a month ·...

  • Page 53: Specifications

    SPECIFICATIONS SPECIFICATIONS 1. MAJOR COMPONENT 1. MAJOR COMPONENT Swing motor Fuel tank Hydraulic tank Tool box Oil cooler Radiator Engine Main pump Turning joint Tooth Bucket Main control valve Arm cylinder Arm cylinder Boom cylinder Boom Muffler Side cutter Track Sprocket Counterweight Connecting link...

  • Page 54: Specifications

    2. SPECIFICATIONS 2. SPECIFICATIONS 1) 1) 3.0 m ( 9' 10") MONO BOOM, 1.6 m ( 5' 3") ARM AND 285 KG COUNTERWEIGHT 3.0 m ( 9' 10") MONO BOOM, 1.6 m ( 5' 3") ARM AND 285 KG COUNTERWEIGHT I(I') B(L) 60A2SP02...
  • Page 55 2) 2) 3.0 m ( 9' 10") MONO BOOM, 1.9 m ( 6' 3") ARM AND 435 KG COUNTERWEIGHT 3.0 m ( 9' 10") MONO BOOM, 1.9 m ( 6' 3") ARM AND 435 KG COUNTERWEIGHT I(I') B(L) 60A2SP02 Description Unit Specification Operating weight...

  • Page 56: Working Range

    3. WORKING RANGE 3. WORKING RANGE 1) 1) 3.0 m (9' 10") MONO BOOM AND 285 KG COUNTERWEIGHT (9' 10") MONO BOOM AND 285 KG COUNTERWEIGHT 60A2SP03 Description 1.6 m (5' 3") Arm Max digging reach 6150 mm (20' 2") Max digging reach on ground 6020 mm (19' 9") Max digging depth...
  • Page 57 2) 2) 3.0 m (9' 10") MONO BOOM AND 435 KG COUNTERWEIGHT (9' 10") MONO BOOM AND 435 KG COUNTERWEIGHT 60A2SP03 Description 1.9 m (6' 3") Arm Max digging reach 6450 mm (21' 2") Max digging reach on ground 6320 mm (20' 9") Max digging depth 4070 mm (13' 4") Max digging depth (8ft level)

  • Page 58: Weight

    4. WEIGHT 4. WEIGHT Item Upperstructure assembly · Main frame weld assembly 1,724 · Engine assembly (including DFP) · Main pump assembly · Main control valve assembly · Swing motor assembly · Hydraulic oil tank WA · Fuel tank WA ·...

  • Page 59: Lifting Capacities

    Lifting capacities will vary with different work tools, ground conditions and attachments. The difference between the weight of a work tool attachment must be subtracted. Consult with your local HD Hyundai Construction Equipment dealer regarding the lifting capacities for specific work tools and attachments.
  • Page 60 Lifting capacities will vary with different work tools, ground conditions and attachments. The difference between the weight of a work tool attachment must be subtracted. Consult with your local HD Hyundai Construction Equipment dealer regarding the lifting capacities for specific work tools and attachments.
  • Page 61 Lifting capacities will vary with different work tools, ground conditions and attachments. The difference between the weight of a work tool attachment must be subtracted. Consult with your local HD Hyundai Construction Equipment dealer regarding the lifting capacities for specific work tools and attachments.
  • Page 62 Lifting capacities will vary with different work tools, ground conditions and attachments. The difference between the weight of a work tool attachment must be subtracted. Consult with your local HD Hyundai Construction Equipment dealer regarding the lifting capacities for specific work tools and attachments.
  • Page 63 Lifting capacities will vary with different work tools, ground conditions and attachments. The difference between the weight of a work tool attachment must be subtracted. Consult with your local HD Hyundai Construction Equipment dealer regarding the lifting capacities for specific work tools and attachments.
  • Page 64 Lifting capacities will vary with different work tools, ground conditions and attachments. The difference between the weight of a work tool attachment must be subtracted. Consult with your local HD Hyundai Construction Equipment dealer regarding the lifting capacities for specific work tools and attachments.
  • Page 65 Lifting capacities will vary with different work tools, ground conditions and attachments. The difference between the weight of a work tool attachment must be subtracted. Consult with your local HD Hyundai Construction Equipment dealer regarding the lifting capacities for specific work tools and attachments.
  • Page 66 Lifting capacities will vary with different work tools, ground conditions and attachments. The difference between the weight of a work tool attachment must be subtracted. Consult with your local HD Hyundai Construction Equipment dealer regarding the lifting capacities for specific work tools and attachments.
  • Page 67 Lifting capacities will vary with different work tools, ground conditions and attachments. The difference between the weight of a work tool attachment must be subtracted. Consult with your local HD Hyundai Construction Equipment dealer regarding the lifting capacities for specific work tools and attachments.
  • Page 68 Lifting capacities will vary with different work tools, ground conditions and attachments. The difference between the weight of a work tool attachment must be subtracted. Consult with your local HD Hyundai Construction Equipment dealer regarding the lifting capacities for specific work tools and attachments.
  • Page 69 Lifting capacities will vary with different work tools, ground conditions and attachments. The difference between the weight of a work tool attachment must be subtracted. Consult with your local HD Hyundai Construction Equipment dealer regarding the lifting capacities for specific work tools and attachments.
  • Page 70 Lifting capacities will vary with different work tools, ground conditions and attachments. The difference between the weight of a work tool attachment must be subtracted. Consult with your local HD Hyundai Construction Equipment dealer regarding the lifting capacities for specific work tools and attachments.

  • Page 71: Bucket Selection Guide

    Work tools and ground conditions have effects on machine performance. Select an optimum combination according to the working conditions and the type of work that is being done. Consult with your local HD Hyundai dealer for information on selecting the correct boom arm bucket combination. 2-19...

  • Page 72: Undercarriage

    Shoe width mm (in) 400 (16") 400 (16") 380 (15") Operating weight kg (lb) 5990 (13210) 6370 (14040) 6155 (13570)) HX60A Ground pressure 0.36 (5.08) 0.37 (5.21) 0.38 (5.36) kgf/cm (psi) Overall width mm (ft-in) 1900 (6' 3") 1900 (6' 3") 1880 (6' 2")
  • Page 73 Table 1 Table 1 Model Track shoe Specifi cation Category T/chain-rubber for mini (400 mm) Standard HX60A T/chain-bolt on type (400 mm) Option T/chain-triple for mini (380 mm) Option Table 2 Table 2 Category Applications Precautions ·...

  • Page 74: Specification For Major Components

    8. SPECIFICATIONS FOR MAJOR COMPONENTS 8. SPECIFICATIONS FOR MAJOR COMPONENTS ENGINE ENGINE 1) 1) Item Specification Model Hyundai DM02VB 4-cycle, turbocharged, intercooled, electronic Type controlled diesel engine Cooling method Air cooled Number of cylinders and arrangement 4 cylinders, in-line Firing order...

  • Page 75: Main Control Valve

    3) 3) GEAR PUMP GEAR PUMP Item Specification Type Fixed displacement gear pump single stage Capacity 18.3 cc/rev Maximum pressure 220 kgf/cm (3130 psi) Rated oil flow 33.6 l/min (8.9 U.S. gpm / 7.4 U.K. gpm) 4) 4) MAIN CONTROL VALVE MAIN CONTROL VALVE Item Specification...
  • Page 76 Width Ground pressure Link quantity Overall width Rubber 400 mm (16") 1900 mm (6' 3") 0.36 kgf/cm (5.08 psi) HX60A Steel 380 mm (15") 1880 mm (6' 2") 0.38 kgf/cm (5.38 psi) Steel 400 mm (16") 1900 mm (6' 3") 0.37 kgf/cm...

  • Page 77: Recommended Oils

    ※ Do not mix HD Hyundai Construction Equipment genuine oil with any other lubricating oil as it may result in Do not mix HD Hyundai Construction Equipment genuine oil with any other lubricating oil as it may result in damage to the systems of major components.

  • Page 78: Control Devices

    CONTROL DEVICES CONTROL DEVICES 1. CAB DEVICES 1. CAB DEVICES The ergonomically designed console box and suspension type seat provide the operator with comfort. 2) 2) ELECTRONIC MONITOR SYSTEM ELECTRONIC MONITOR SYSTEM The centralized electronic monitor system allows the status and conditions of the machine to be monitored at a glance.

  • Page 79: Cluster

    2. CLUSTER 2. CLUSTER STRUCTURE STRUCTURE 1) 1) The cluster consists of LCD and switches as shown below. The LCD is to warn the operator in case of abnormal machine operation or conditions for the appropriate operation and inspection. The LCD is to set and display for modes, monitoring and utilities with the switches. The switches or touch screen are to set the machine operation modes.
  • Page 80 2) 2) GAUGE GAUGE Operation screen Operation screen When you first turn starting switch ON, the operation screen will appear. HX60A3CD101A Engine coolant temp gauge Fuel level gauge Accel dial Hydraulic oil temp gauge Engine rpm gauge Clinometer Engine coolant temperature gauge Engine coolant temperature gauge This gauge indicates the temperature of coolant.
  • Page 81 Fuel level gauge Fuel level gauge This gauge indicates the amount of fuel in the fuel tank. ① Black range : 9% or more Red range : below 9% Fill the fuel when in the red range, or lamp lights ON in red. ②...

  • Page 82: Warning Lamps

    4) 4) WARNING LAMPS WARNING LAMPS Emergency warning lamp Battery charging warning lamp Air cleaner warning lamp Engine oil pressure warning lamp Overload warning lamp (opt) Engine check warning lamp Engine coolant temperature warning lamp Fuel level warning lamp Engine stop warning lamp Hydraulic oil temperature warning lamp Water in fuel warning lamp...
  • Page 83 Fuel level warning lamp Fuel level warning lamp This warning lamp lights up and the buzzer sounds when the fuel ① level is below 9%. Fill the fuel immediately after the lamp is ON. ② 290F3CD63 Emergency warning lamp Emergency warning lamp This warning lamp pops up and the buzzer sounds when each ①...
  • Page 84 If this warning lamp lights up, stop the engine immediately and ① check the engine. Check the fault codes on the monitor. ② Please contact your HD Hyundai Construction Equipment ser- Please contact your HD Hyundai Construction Equipment ser- ※ vice center or local dealer. vice center or local dealer.

  • Page 85: Pilot Lamps

    PILOT LAMPS PILOT LAMPS 5) 5) Maintenance pilot lamp Smart key pilot lamp (opt) Seat belt reminder warning lamp Engine preheat pilot lamp Angle dozer pilot lamp 2-way pilot lamp Auto idle mode pilot lamp Travel speed pilot lamp Manual safety lock pilot lamp Boom swing pilot lamp Auto idle status pilot lamp Warming up pilot lamp...
  • Page 86 Warming up pilot lamp Warming up pilot lamp This lamp lights up when the coolant temperature is below ① 30˚C (86˚F). The automatic warming up is cancelled when the engine cool- ② ant temperature is above 30˚C (86˚F), or when 10 minutes have passed since starting the engine.
  • Page 87 4-way (rotating) pilot lamp 4-way (rotating) pilot lamp (opt) This lamp lights up when the boom swing selection switch is ① set to the rotator (not used boom swing) and the 4-way opera- tion switch on the LH control lever is pressed. Refer to page 3-36.
  • Page 88 (10) (10) Manual safety lock pilot lamp Manual safety lock pilot lamp This lamp lights up when the safety knob is set to the LOCK ① position. Refer to page 3-39 for the safety knob. Refer to page 3-39 for the safety knob. ※...

  • Page 89: Switches

    6) 6) SWITCHES SWITCHES Power mode pilot lamp Power mode switch ESC switch Travel speed control switch Camera switch Auto idle switch Buzzer stop switch Select switch 60A3CD13 When the switches are selected, the pilot lamps are displayed on the LCD. Refer to page 3-8 for When the switches are selected, the pilot lamps are displayed on the LCD.
  • Page 90 Auto idle switch Auto idle switch This switch is used to activate or cancel the auto idle function. ① Refer to page 3-8 for details. Refer to page 3-8 for details. ※ HX60A3CD120 Buzzer stop switch Buzzer stop switch The buzzer sounds when the machine has a problem. ①...
  • Page 91 7) 7) MAIN MENU MAIN MENU Sub menu screen Sub menu screen Main menu screen Main menu screen Press Press HX60A3CD124A HW60AH3CD125A Please refer to the select switch, page 3-12 for selection and change of menus and input values. Please refer to the select switch, page 3-12 for selection and change of menus and input values. ※...
  • Page 92 Monitoring Monitoring Active fault - Machine Active fault - Machine ① HX60A3CD130A HX60A3CD131A The active faults of the machine MCU can be checked by this menu. · Active fault - Engine Active fault - Engine ② HX60A3CD130A HX60A3CD133A The active faults of the engine ECU can be checked by this menu. ·...
  • Page 93 Delete logged fault Delete logged fault ④ HX60A3CD143A HX60A3CD144A HW60AH3CD145A HX60A3CD146A HW60AH3CD147A The logged faults of the MCU, engine ECU can be deleted by this menu. · (It is possible under the engine stop conditions) Monitoring Monitoring (machine status) ⑤ HX60A3CD137A HX60A3CD138A The machine status such as the engine rpm, oil temperature, voltage and pressure etc.
  • Page 94 Monitoring Monitoring (output status) ⑦ HX60A3CD137A HX60A3CD142A The digital output status of the machine can be checked by this menu. · The digital output status will display in blue color. · 3-17...
  • Page 95 Management Management Maintenance information Maintenance information ① HX60A3CD157A HX60A3CD199K HX60A3CD159A Elapsed time : Display the elapsed time after the maintenance. · Change interval : The change intervals can be changed in hour increments of 50. · Change history : Display the change history for the maintenance. ·...
  • Page 96 b. Proportional fl ow control setting The preferable value of each option attachment can be set by this menu. a) Rotary setting Select rotary · RCV, button and flow can be set by this menu HW60A3CD42O HW60A3CD51OA RCV setting · Enable set LH or RH RCV for rotary operation.
  • Page 97 b) Grapple setting b) Grapple setting Select grapple · RCV, button and flow can be set by this menu HW60A3CD42O HW60A3CD61OA RCV setting · Enable set LH or RH RCV for grapple operation. Select LH for grapple → RH set for rotary automatic- ally HW60A3CD62OA Button setting (Close)
  • Page 98 c) Confi fi rmation c) Confi fi rmation HX60A3CD81OA HW60A3CD71OA Symbol ( Symbol ( ) is activated on the low side of main screen when option attach function is used. ) is activated on the low side of main screen when option attach function is used. ※...
  • Page 99 Start Limit - Smart Key Setting (When smart key is installed) Start Limit - Smart Key Setting (When smart key is installed) Perform Authentication Authentication successful failed Smart Key Exclusive Smart Key Exclusive When the Smart key option (optional) is installed, Smart key menu is shown, and performance or non- performance of Smart key authentication can be set through the Smart key menu.
  • Page 100 Password change Password change ④ The password is 5~10 digits. HX60A3CD151A HX60A3CD153A HX60A3CD149A Select the password change Enter the current password HX60A3CD156A HX60A3CD155A HX60A3CD149A Saved the new password in Enter the new password again Enter the new password the MCU Before fi...
  • Page 101 Cluster update Cluster update ⑦ HX60A3CD169A HX60A3CD149A HX60A3CD170A Enter the user password Select the cluster update The cluster and CAN device can be updated by this menu. · Do not turn power off while updating. Do not turn power off while updating. ※...
  • Page 102 CAN update CAN update ⑧ HX60A3CD169A HX60A3CD149A HX60A3CD179A Enter the user password Select the CAN update The application program can be downloaded and updated by this menu. · Do not turn power off while updating. Do not turn power off while updating. ※...
  • Page 103 Service menu Service menu ⑨ HX60A3CD165A HX60A3CD144A HX60A3CD168A Enter the manager password Power shift : Power shift mode (default/option can be set by this menu. · Operating hours : Operating hours in individual modes since the machine line out can be ·...
  • Page 104 Display Display Clock adjust Clock adjust ① HX60A3CD191A HX60A3CD192A The fi rst row of boxes indicate Year/Month/Day. · The second row shows the current time. (AM, PM/0:00~12:59) · Brightness Brightness ② HX60A3CD193A HX60A3CD194A HX60A3CD195A Manual (1st~10th step) HX60A3CD197A HX60A3CD196A Auto (day/night) Auto (day time) If "Auto"...
  • Page 105 Unit set Unit set ③ HX60A3CD198A HX60A3CD199A Metric units : Units change to metric units. US units : Units change to U.S. units User setting : Units change to user setting units Item Metric units U.S. units User setting Temperature ˚...
  • Page 106 Utilities Utilities Entertainment Entertainment ① HX60A3CD70A HX60A3CD208A HX60A3CD209A Play MP4 or codec fi le of external hard disk through USB port. · The USB port is located left side of the cluster. · Over 1100 engine rpm, the screen turns into the operation screen with MP4 or codec fi le playing ·...
  • Page 107 Rear / RH view camera UI setting (Option) Rear / RH view camera UI setting (Option) ■ 1) 1) Camera control switch Camera control switch Select switch to activate Rear / RH view camera from the beginning screen the CAM While in that mode, select the ESC switch to return to the home screen.
  • Page 108 Clinometer setting Clinometer setting ③ HX60A3CD210A HX60A3CD211A When the machine is on the fl atland, if you touch ''initialization'' on cluster, the values of X, Y will · reset to ''O''. You can confi rm tilt of machine in cluster's operating screen. ·...
  • Page 109 3. SWITCHES 3. SWITCHES Head light switch Pattern change switch(opt) Wiper switch Work light switch Washer switch Travel alarm switch Overload switch(opt) Cab light switch Beacon switch(opt) Breaker selection switch(opt) Switch Switch panel 2 panel 1 Accel dial Start switch Master switch Quick coupler switch Switches on RH RCV lever...

  • Page 110: Headlight Switch

    2) 2) ACCEL DIAL ACCEL DIAL There are 10 dial setting. Setting 1 is low idle and setting 10 is high idle. Increase ・By rotating the accel dial to right : Engine speed increased. ・By rotating the accel dial to left : Engine speed decreased. Decrease 60A3CD34 3) 3)
  • Page 111 6) 6) CAB LIGHT SWITCH CAB LIGHT SWITCH This switch turns on the cab light on the cab. 555C93CD83A 7) 7) BEACON SWITCH BEACON SWITCH (opt) This switch turns ON the rotary light on the cab. The below indicator lamp is turned ON when operating this switch. 555C93CD30 8) 8) BREAKER SELECTION SWITCH...

  • Page 112: Master Switch

    MASTER SWITCH MASTER SWITCH This switch is used to shut off the entire electrical system. I : The battery remains connected to the electrical system. O : The battery is disconnected from the electrical system. Never turn the master switch to O (OFF) with the engine running. It Never turn the master switch to O (OFF) with the engine running.
  • Page 113 LH RCV LEVER SWITCH LH RCV LEVER SWITCH The switches on the LH RCV lever is function as below. CW rotating switch/RH boom swing switch ① When this switch is pressed, the clockwise rotating will operate. CCW rotating switch/LH boom swing switch ②...

  • Page 114: Wiper Switch

    WIPER SWITCH WIPER SWITCH This switch is used to operate the wiper. The wiper operates. If wiper does not operate with the switch in the ON position, turn If wiper does not operate with the switch in the ON position, turn the switch off immediately.

  • Page 115: Levers And Pedals

    4. LEVERS AND PEDALS 4. LEVERS AND PEDALS Dozer control lever RH control lever Travel lever LH control lever Safety knob Travel pedal Console box adjust knob 60A3CD04 1) 1) LH CONTROL LEVER LH CONTROL LEVER This joystick is used to control the swing and the arm. Refer to operation of working device in chapter 2 for details.

  • Page 116: Travel Lever

    2) 2) RH CONTROL LEVER RH CONTROL LEVER This joystick is used to control the boom and the bucket. ※ Refer to operation of working device in chapter 2 for details. Refer to operation of working device in chapter 2 for details. The switch functions are as below.
  • Page 117 5) 5) TRAVEL PEDAL TRAVEL PEDAL This pedal is used to move the machine forward or backward. If left side pedal is pressed, left track will move. If right side pedal is pressed, right track will move. Refer to traveling of machine in chapter 2 for details. 60A3CD45 6) 6) SEAT AND CONSOLE BOX ADJUST LEVER...

  • Page 118: Full Auto Air Conditioner And Heater

    5. FULL AUTO FULL AUTO AIR CONDITIONER AND HEATER AIR CONDITIONER AND HEATER Full auto air conditioner and heater system automatically keeps the optimum condition in accordance with operator's temperature configuration sensing ambient and cabin inside temperature. Location of air flow ducts Location of air flow ducts ·...

  • Page 119: Auto Switch

    1) 1) POWER OFF SWITCH POWER OFF SWITCH This switch makes the system and the LED OFF. Just before the power OFF, set values are stored. Default setting values Default setting values Function Air conditioner In/outlet Temperature Mode Value Inlet OFF Previous sw OFF Previous sw OFF 370073CD54 2) 2)

  • Page 120: Temperature Control Switch

    5) 5) TEMPERATURE CONTROL SWITCH TEMPERATURE CONTROL SWITCH Setting temperature indication (17~32˚C, scale : 1˚C) Max cool and max warm beeps 5 times. The max cool or the max warm position operates as following table. Temperature Compressor Fan speed In/Outlet Mode Max cool Max (Hi)

  • Page 121: Self Diagnosis Function

    SELF DIAGNOSIS FUNCTION SELF DIAGNOSIS FUNCTION 8) 8) Procedure Procedure Starting switch ON Press the air recirculation button over 5 times within 2 seconds during pressing the AUTO switch All symbol of LCD blink 5 times Switch OFF Error check System OFF Press AUTO switch Cancelled diagnosis function(normal function)

  • Page 122: Others

    6. OTHERS 6. OTHERS USB socket Radio & USB player 12V socket Seat Fuse box Service meter 60A3CD06 1) 1) 12V SOCKET 12V SOCKET (opt) Utilize the power of 12V as your need and do not exceed power of 12V, 120W. R5573CD49 2) 2) USB SOCKET...
  • Page 123 3) 3) SEAT (SUSPENSION, STD) SEAT (SUSPENSION, STD) The seat is adjustable to fit the contours of the operator's body. It will reduce operator fatigue due to long work hours and enhance work efficiency. ※ The seat belt reminder warning lamp pops up and the buzzer sounds until seat belt is fastened. The seat belt reminder warning lamp pops up and the buzzer sounds until seat belt is fastened.
  • Page 124 Fore/after adjustment Fore/after adjustment The fore/after adjustment is released by lifting the ① locking lever. Do not operate the locking lever while operating the Do not operate the locking lever while operating the machine. machine. After the adjustment, the locking lever must latch After the adjustment, the locking lever must latch ※...
  • Page 125 Armrest adjustment Armrest adjustment The inclination of the armrest can be modified by ① turning the adjustment knob. When turning the knob to the outside (+), the front ② part of the armrest will be lifted; when turning the knob to the inside (-), it will be lowered. 290F3CD262 Headrest Headrest...
  • Page 126 (10) (10) Lumbar support Lumbar support By turning the adjustment knob to the left (2) or right ① (1), both the height and curvature of the backrest cushion can be individually adjusted. This increases both the seating comfort and should ②...
  • Page 127 SEAT SEAT (HEAT & VENT, OPTION HEAT & VENT, OPTION) ■ The seat is adjustable to fit the contours of the operator's body. It will reduce operator fatigue in the event of long work hours and it should enhance work efficiency. The seat belt reminder warning lamp pops up and the buzzer sounds until the seat belt is fastened.
  • Page 128 Cushion extension Cushion extension The seat cushion can be extended as desired, until ① required seating position is reached. This optimises comfort for users of different heights. Pull and lift the handle upwards and pull seat cushion out to extend. Pull and lift handle upwards and push seat cush- ion back to reduce cushion depth.
  • Page 129 Ventilation Ventilation Air ventilation improves driver comfort and aletness, ① maintaining productivity. 3 cool settings are avail- able. To turn on, press button once. This is the full power setting. To reduce cooling, button can be pushed again for mid-level cool, and again for lowest cool set- ting.
  • Page 130 (10) (10) Document pouch Document pouch Situated on the back of the seat, the document ① pouch offers an area to store paperwork. 60AMT3ST11 3-53...
  • Page 131 4) 4) FUSE BOX FUSE BOX The fuses protect the electrical parts and wiring from burning out. The fuse box cover indicates the capacity of each fuse and circuit it protects. Replace a fuse with another of the same capacity. Replace a fuse with another of the same capacity.
  • Page 132 6) 6) SERVICE METER SERVICE METER This meter shows the total operation hours of the machine. Always ensure the operating condition of the meter during the machine HOURS operation. Inspect and service the machine based on hours as indicated in chapter 6, maintenance. 21093CD59 3-55...
  • Page 133 7) 7) RADIO AND USB PLAYER (MACHINE SERIAL NO. : -#0002) RADIO AND USB PLAYER (MACHINE SERIAL NO. : -#0002) ■ ■ WITH BLUETOOTH WITH BLUETOOTH 9403CD100 ■FRONT PANEL PRESENTATION FRONT PANEL PRESENTATION -------- Power ON/OFF, ------- Station preset 5 Volume UP/DOWN button DIR- ----------- Directory down button -------- Manual UP/DOWN Tuning,...
  • Page 134 ■ ■ WITHOUT BLUETOOTH WITHOUT BLUETOOTH 9403CD101 ■FRONT PANEL PRESENTATION FRONT PANEL PRESENTATION -------- Power ON/OFF, ------- Station preset 5 Volume UP/DOWN button DIR- ----------- Directory down button -------- Manual UP/DOWN Tuning, ------- Station preset 6 File search, SEL button DIR+ ----------- Directory up button -------- Mode button, -------- Scan play button (SCAN)
  • Page 135 GENERAL ■GENERAL Power and volume button Power and volume button Power ON / OFF Power ON / OFF button button ① Press power button (1) to turn the unit on or off. Volume Volume UP/DOWN UP/DOWN control knob control knob ②...
  • Page 136 Menu Selection Menu Selection This button can adjust the effect of sound and other things. ① Each time you press this button (2), LCD displays as follows : TREB BAL L=R FAD F=R LOUD ON BEEP 2ND On each setting, the level can be controlled by turning TUNE knob (2). 9403CD103 When the last adjustment is made, after 5 seconds, the display will automatically return to the previous display mode.
  • Page 137 Loud control Loud control ⑦ When listening to music at low volume levels, this feature will boost the bass and treble response. This action will compensate for the reduction in bass and treble performance experienced at low volume. To select the loudness feature, press button (2) until LOUD is displayed, then turn knob (2) right or left to activate or deactivate loudness.
  • Page 138 RADIO ■RADIO Mode button Mode button Repeat press MODE button to select FM1, FM2 or AM. ① 9403CD104 Manual tuning button Manual tuning button To manually tune to a radio station, simply turn encoder TUNE (2) ① left or right to increase or decrease the radio frequency. 9403CD105 Auto tuning button Auto tuning button...
  • Page 139 Preset scan (PS) / Best station memory (BSM) button Preset scan (PS) / Best station memory (BSM) button Press BSM button (12) momentarily to scan the 6 preset stations ① stored in the selected band. When you hear your desired station, press it again to listen to it.
  • Page 140 ■USB PLAYER USB PLAYER USB playback USB playback The unit was equipped with a front USB jack and also a rear USB ① Jack. With a USB device plugged in the front USB jack, it will be detected as front USB mode. And with a USB device plugged in the rear USB jack, it will be detected as rear USB.
  • Page 141 Track Scan Play (SCAN) button Track Scan Play (SCAN) button SCAN playback : Simply press SCAN (12) button to play the first 10 seconds of each track. SCAN folder : Press and hold SCAN button for longer than 2 seconds to scan play the tracks in current folder. SCAN off : Simply press it again to cancel SCAN feature.
  • Page 142 ■AUX OPERATION AUX OPERATION It is possible to connect your portable media player to the audio system for playback of the audio tracks via the cab speakers. To get the best results when connecting the portable media to the audio system, follow these steps : Use a 3.5 mm stereo plug cable to connect the media player headphone socket at each end as follows.
  • Page 143 BLUETOOTH (if equipped) ■BLUETOOTH Using a bluetooth wireless connection Using a bluetooth wireless connection Your audio unit supports bluetooth wireless technology. You can set up a wireless link with ① bluetooth cellular phone. Continue to pair the cellular phone with the audio unit. Within a few moments the two should be ②...
  • Page 144 Please retry the pairing instruction if HYUNDAI does not appear on the cellular phone screen. Please retry the pairing instruction if HYUNDAI does not appear on the cellular phone screen.
  • Page 145 Bluetooth connection and disconnection Bluetooth connection and disconnection When established bluetooth connection is made between this audio ① unit and the cellular phone, bluetooth icon on the display appears and then the display shows HF/AV CONN when handsfree & AV profile connected.
  • Page 146 Audio transfer between the audio unit and phone Audio transfer between the audio unit and phone The audio transfer function is for switching the call from the audio unit to the cellular phone for private conversation. Press CALL button (4) briefly during conversation, it appears CALL ①...
  • Page 147 Using the audio unit as bluetooth music Using the audio unit as bluetooth music The audio unit supports A2DP (Audio Advanced Distribution Profile) and AVRCP (Audio Video Remote Control Profile), and both profiles are available to listen music at the audio unit via cellu- lar phone which is supporting the two profiles above.
  • Page 148 ■RESET AND PRECAUTIONS RESET AND PRECAUTIONS Reset function Reset function Interfereing noise or abnormal compressed files in the MP3 disc or USB instrument may cause extraordinary operation (or unit frozen/locking up). It is strongly recommended to use appropriate USB storage not to cause any malfunction to the audio unit. In the unlikely event that the player fails to operate correctly, try to reset unit by any of following two methods.
  • Page 149 7) 7) RADIO AND USB PLAYER (MACHINE SERIAL NO. : #0003-) RADIO AND USB PLAYER (MACHINE SERIAL NO. : #0003-) ■ ■ WITH BLUETOOTH WITH BLUETOOTH 19A3RD02 USB port with cover : Open the cover and BAND button : enters Radio mode or changes connect the USB storage device.
  • Page 150 ■ ■ WITHOUT BLUETOOTH WITHOUT BLUETOOTH 19A3RD01 USB port with cover : Open the cover and Preset button : connect the USB storage device. - Radio : Recall each stored station (press) ; store each station (press and hold). ENTER/AST button with tune dial. - USB : changes playback mode (press 1II, 2 Display window for play/reception/menu state RPT or 3 RDM buttons) ;...
  • Page 151 ■ ■ DISPLAY WINDOW (LCD) DISPLAY WINDOW (LCD) 19A3RD03 Function display area for showing the function Playback mode indicators for USB playback mode. mode. : Folder mode. Bluetooth indicator for the Bluetooth connec- : Repeat playback. tion. : Random playback. Search indicator for USB play list.
  • Page 152 ■ GENERAL GENERAL (1) (1) Power and volume button Power and volume button Turn the starting switch to ON position. ① 19A3RD10 Press the POWER button to turn the power on. ② ·If the source is ready, playback also starts. ·To turn on the power directly.
  • Page 153 (4) (4) Setting the sound Setting the sound Press MENU button to enter the Settings menu mode. ① · After entering MENU mode, press MENU button to return to the previous item. 19A3RD13 Turn VOLUME dial to select the "SOUND" or "EQUALIZER" as ②...
  • Page 154 (5) (5) Setting the system functions Setting the system functions Press MENU button to enter the Settings menu mode. Turn ① VOLUME dial to select "SYSTEM" as below, then press this dial. 19A3RD13 Turn the VOLUME dial to select the "BT ON/OFF", "SCROLL", ②...
  • Page 155 ASIA/M.East ASIA/M.East EUROPE EUROPE · · FM : 87.5~108.0 MHz (100 kHz step) FM : 87.5~108.0 MHz (50 kHz step) AM : 531~1,602 kHz (9 kHz step) AM : 531~1,620 kHz (9 kHz step) AMERICA AMERICA JAPAN JAPAN · · FM : 87.5~107.9 MHz (200 kHz step) FM : 76~90 MHz (100 kHz step) AM : 530~1,710 kHz (10 kHz step)
  • Page 156 Turn VOLUME dial to select the desired Bluetooth setting mode, ② then press this dial. ·PAIR : register a Bluetooth device. ·SELECT : selects/connects a device from registered Bluetooth devices. ·DELETE : removes a device from registered Bluetooth device. 19A3RD14 ·MIC VOL : adjusts the Bluetooth microphone.
  • Page 157 ■ BLUETOOTH BLUETOOTH (1) (1) Pairing/Connecting your device Pairing/Connecting your device Firstly, set up the Bluetooth device to be connected from the ① Bluetooth settings menu to enable other devices to search for the Bluetooth device. Press MENU button to enter the Menu settings mode. 19A3RD13 Turn VOLUME dial to select the "BLUETOOTH"...
  • Page 158 (2) (2) Playing the Bluetooth music Playing the Bluetooth music To play Bluetooth music To play Bluetooth music A2DP (Advanced Audio Distribution Profile) : This function only operates with Bluetooth devic- A2DP (Advanced Audio Distribution Profile) : This function only operates with Bluetooth devic- ※...
  • Page 159 (4) (4) Answering a call Answering a call When a call comes in, the audio source is muted, and display the call information with ring When a call comes in, the audio source is muted, and display the call information with ring ※...
  • Page 160 ■ RADIO RADIO (1) (1) Tuning in a radio station Tuning in a radio station Press the BAND or FM/AM button repeatedly to enter the radio ① band in order of FM1, FM2, FMA, AM1, AM2 or AMA. · You can select the FM1, FM2, FMA or AM1, AM2, AMA radio band.
  • Page 161 (3) (3) Saving radio stations automatically Saving radio stations automatically You can save up to 6 preset channels automatically each for FMA and AMA band. You can save up to 6 preset channels automatically each for FMA and AMA band. ※...
  • Page 162 ■ USB PLAYER USB PLAYER (1) (1) Playing an USB device Playing an USB device Open the cover, plug the USB device(included MP3/WMA media ① file) to the USB port. · Once a USB is connected, USB will automatically start playing from the first file within the USB.
  • Page 163 While the ▶▶I TRACK I◀◀ dial is being turned and held, the file ② will rewind or fast forward at high speed. Once released, the file will begin playing at normal speed. ·Clockwise : fast forward. ·Counter-clockwise : fast rewind ·...
  • Page 164 Press the [3 RDM] button to select the Random playback mode. ② · On : All files of current folder play in random order. · On : All files of USB device play in random order. ·Off : Cancels random playback. 19A3RD28 (5) (5) Handling precautions for USB device...
  • Page 165 ■ AUX PLAYER AUX PLAYER (1) (1) Listening to auxiliary audio equipment Listening to auxiliary audio equipment By connecting an optional portable audio device to the AUX input jack (stereo 3.5 pi) on the unit By connecting an optional portable audio device to the AUX input jack (stereo 3.5 pi) on the unit ※...

  • Page 166: Operation

    OPERATION OPERATION 1. INSTRUCTION FOR NEW MACHINE 1. INSTRUCTION FOR NEW MACHINE It takes about 100 operation hours to enhance its designed performance. Operate according to the 3 steps below and avoid excessive operation for the initial 100 hours. Service meter Load Avoid excessive operation for initial...

  • Page 167: Check Before Starting The Engine

    2. CHECK BEFORE STARTING THE ENGINE 2. CHECK BEFORE STARTING THE ENGINE Look around and under the machine to check: Check for loose nuts, bolts or wiring · Collection of dirt · Check before Collection of dust at places which reach high ·...

  • Page 168: Starting And Stopping The Engine

    3. STARTING AND STOPPING THE ENGINE 3. STARTING AND STOPPING THE ENGINE 1) 1) CHECK INDICATOR LIGHTS CHECK INDICATOR LIGHTS Confirm all operating levers are in the neutral position. Turn the starting switch to the ON position. Buzzer sounding for 4 seconds with HYUN- DAI logo on cluster.

  • Page 169: Starting Engine In Cold Weather

    3) 3) STARTING ENGINE IN COLD WEATHER STARTING ENGINE IN COLD WEATHER Sound horn to warn surroundings after check- Sound horn to warn surroundings after check- ※ Accel dial switch ing if there are obstacles in the area. ing if there are obstacles in the area. Replace the engine oil and fuel referring to Replace the engine oil and fuel referring to ※...

  • Page 170: Warming-Up Operation

    4) 4) INSPECTION AFTER ENGINE START INSPECTION AFTER ENGINE START Inspect and confirm the following after engine starts. Is the oil level gauge of hydraulic tank in the nor- mal operation range? Is there any leakage of oil or water? Are any warning lamps (3) ON? The seat belt reminder warning lamp (4) pops up and the buzzer sounds until seat belt is fas-...

  • Page 171: To Stop The Engine

    6) 6) TO STOP THE ENGINE TO STOP THE ENGINE If the engine is abruptly stopped before it has If the engine is abruptly stopped before it has ※ cooled down, engine life may be greatly cooled down, engine life may be greatly Low idling for 5 minutes shortened.

  • Page 172: Operation Of The Working Device

    4. OPERATION OF WORKING DEVICE 4. OPERATION OF WORKING DEVICE Confirm the operation of control lever and Confirm the operation of control lever and ※ Angle dozer (opt) working device. working device. Left control lever controls arm and swing. Right control lever controls boom and bucket. When you release the control lever, control lever returns to neutral position automatically.

  • Page 173: Traveling Of The Machine

    5. TRAVELING OF THE MACHINE 5. TRAVELING OF THE MACHINE 1) 1) BASIC OPERATION BASIC OPERATION Traveling position (1) (1) Traveling position Traveling position The travel motor is in the rear and the working device is forward. Be careful as the traveling direction will be Be careful as the traveling direction will be the opposite when the machine is rotated the opposite when the machine is rotated...
  • Page 174 2) 2) TRAVELING ON A SLOPE TRAVELING ON A SLOPE Make sure that the travel lever is properly maneuvered by confirming the travel motor is in the right location. Maintain the bucket 20 to 30 cm (1 ft) from the ground so that it can be used as a brake in the event of an emergency.

  • Page 175: Towing The Machine

    TOWING THE MACHINE TOWING THE MACHINE Tow the machine as follows when it can not move on its own. Tow the machine after hooking the wire rope to the frame as shown in the upper right illustration. Hook the wire rope to the frame and put a support under each part of wire rope to prevent damage.

  • Page 176: Efficient Working Method

    For the installation of a dozer machine stability. For the installation of a dozer cylinder safety valve, please contact your HD cylinder safety valve, please contact your HD Hyundai Construction Equipment dealer. Hyundai Construction Equipment dealer. 60A4OP21 When lowering and raising the boom operate softly for the beginning and the end.
  • Page 177 Dig slowly while keeping the angle of boom and arm at a 90-110° when maximum digging force is required. 90~110 60A4OP24 Leave a small margin of cylinder stroke to prevent damage of cylinder when working with the machine. 60A4OP25 Keep the bucket to the dumping position and the arm horizontal when dumping the soil from the bucket.
  • Page 178 If the excavation is in an underground location or Incorrect in a building, make sure that there is adequate overhead clearance and that there is adequate ventilation. 60A4OP28 Do not use the dropping force of the work Incorrect equipment for digging. The machine can be damaged by the impact.
  • Page 179 : : Please contact your HD Hyundai Construction Please contact your HD Hyundai Construction ★ Equipment dealer for installation Equipment dealer for installation.

  • Page 180: Bucket With Hook

    BUCKET WITH HOOK BUCKET WITH HOOK When carrying out lifting work, the special lifting hook is necessary. The following operations are prohibited. Lifting loads with a wire rope fitted around the · bucket teeth. Hook Lifting loads with the wire rope wrapped directly ·...

  • Page 181: Operation In The Special Work Sites

    7. OPERATION IN THE SPECIAL WORK SITES 7. OPERATION IN THE SPECIAL WORK SITES OPERATING THE MACHINE IN A COLD WEATHER OPERATING THE MACHINE IN A COLD WEATHER Use proper engine oil and fuel for the weather. Fill the required amount of antifreeze in the coolant.
  • Page 182 SEA SHORE OPERATION SEA SHORE OPERATION Prevent ingress of salt by securely tightening plugs, cocks and bolts of each part. Wash machine after operation to remove salt residue. Pay special attention to electrical parts hydraulic cylinders to prevent corrosion. Inspection and lubrication must be carried out more frequently.

  • Page 183: Normal Operation Of Excavator

    8. NORMAL OPERATION OF EXCAVATOR 8. NORMAL OPERATION OF EXCAVATOR The following may occur during operation due to the nature of a hydraulic excavator. When rolling in the arm, the roll-in movement stops momentary at point X in the picture shown, then recovers speed again after passing point X.

  • Page 184: Attachment Lowering Pattern

    A special air bleed valve is necessary for this special air bleed valve is necessary for this HX604OP31 operation, so please contact your HD Hyundai operation, so please contact your HD Hyundai Construction Equipment distributor. Construction Equipment distributor.

  • Page 185: Storage

    10. STORAGE 10. STORAGE When storing the machine for longer than 1 month, follow these procedures: 1) 1) CLEANING THE MACHINE CLEANING THE MACHINE Clean the machine. Check and adjust tracks. Grease each lubrication part. LUBRICATION POSITION OF EACH PART Change all oil.

  • Page 186: During Storage

    If the machine is stored without carrying out the monthly lubricating operation, consult your HD If the machine is stored without carrying out the monthly lubricating operation, consult your HD Hyundai Construction Equipment dealer for service. Hyundai Construction Equipment dealer for service.

  • Page 187: Handling The Rubber Tracks

    11. HANDLING THE RUBBER TRACKS 11. HANDLING THE RUBBER TRACKS USING THE RUBBER TRACKS PROPERLY USING THE RUBBER TRACKS PROPERLY Rubber tracks have some advantages over steel tracks. However, you cannot take full advantage of them if you use them in the same manner as steel ones.
  • Page 188 Do not operate the machine when the tracks will be exposed to heat, (i.e., near an open-air fire, on a steel plate that has been exposed to the blazing sun, or on a hot asphalt road.) Never run on one rubber track while the other is held above the ground with the implement. Doing this may damage the rubber track or cause it to come off.
  • Page 189 BE CAREFUL NOT TO COME OFF THE RUBBER TRACKS BE CAREFUL NOT TO COME OFF THE RUBBER TRACKS Keep the tracks in appropriate tension to prevent them from coming off. If the tension is too low, the rubber tracks may come off under the following conditions. Even if the tension is adequate, take care when operating the tracks under these conditions.
  • Page 190 The three cases illustrated above are those which could cause the rubber tracks to loosen. In addi- tion, do not subject machine to such ground con- ditions as are illustrated in the figure at the right. 1694OP34 (5) (5) HOW THE RUBBER TRACKS COME OFF HOW THE RUBBER TRACKS COME OFF When running over a level gap, a clearance is created between the tracks and the track rollers.
  • Page 191 Traveling in reverse under the condition illus- ③ trated will cause the rubber tracks to come off. 1694OP38 Changing the travel direction of the machine ④ under the condition illustrated will cause the rubber tracks to come off. 1694OP39 4-26...

  • Page 192: Rcv Lever Operating Pattern

    2 Arm in ④ Left 3 Swing right ③ 4 Swing left ① 5 Boom lower ④ 6 Boom raise ② HD Hyundai Right 7 Bucket out ① Construction Equipment 8 Bucket in ③ 1 Boom lower ② 2 Boom raise ④...
  • Page 193 PATTERN CHANGE VALVE INSTALL ATTERN CHANGE VALVE INSTALL (option) If the machine is equipped with the pattern change solenoid valve, the machine operation pat- If the machine is equipped with the pattern change solenoid valve, the machine operation pat- ※ tern can be easily changed.

  • Page 194: Transportation

    TRANSPORTATION TRANSPORTATION 1. PREPARATION FOR TRANSPORTATION 1. PREPARATION FOR TRANSPORTATION When transporting the machine, observe the various road rules, road transportation vehicle laws and vehicle limit ordinances, etc. Over all width Select proper trailer after confirming the weight and dimension from chapter 2, specification. Check the whole route such as the road width, the height of bridge and limit of weight etc., which will Over all...

  • Page 195: Dimension And Weight

    2. DIMENSION AND WEIGHT 2. DIMENSION AND WEIGHT 1) 1) BASE MACHINE BASE MACHINE (1) (1) With counterweight With counterweight Mark Description Unit Specification Length mm (ft-in) 3420 (11' 3") Height mm (ft-in) 2595 ( 8' 6") Width mm (ft-in) 1920 ( 6' 4") Weight kg (lb)

  • Page 196: Boom Assembly

    2) 2) BOOM ASSEMBLY BOOM ASSEMBLY Mark Description Unit Specification Length mm (ft-in) 3126 (10' 3") Height mm (ft-in) 1138 ( 3' 9") Width mm (ft-in) 330 (1' 1") Weight kg (lb) 5155 (11360) ※ 3.0 m (9' 10") boom with arm cylinder (including (9' 10") boom with arm cylinder (including piping and pins).

  • Page 197: Bucket Assembly

    (4) (4) Arm assembly Arm assembly Mark Description Unit Specification Length mm (ft-in) 2146 (7' 0") Height mm (ft-in) 429 (1' 5") Width mm (ft-in) 169 (0' 7") Weight kg (lb) 135 (300) ※ 1.9 m (6' 3") thumb bracket arm with bucket (6' 3") thumb bracket arm with bucket cylinder (including linkage and pins).
  • Page 198 5) 5) Boom cylinder Boom cylinder Mark Description Unit Specification Length mm (ft-in) 1270 ( 4' 2") Height mm (ft-in) 148 ( 0' 6") Width mm (ft-in) 292 ( 0' 11") Weight kg (lb) 78 (172) ※ including piping. including piping. 13035TA06 Cab assembly Cab assembly...
  • Page 199 (3) (3) Counterweight Counterweight Mark Description Unit Specification Length mm (ft-in) 1850 ( 6' 1") Height mm (ft-in) 395 ( 1' 4") Width mm (ft-in) 666 (2' 2") Weight kg (lb) 435 (960) ※ 435 kg kg (960 (960 lb lb) cast add increased type ) cast add increased type counterweight.

  • Page 200: Loading The Machine

    3. LOADING THE MACHINE 3. LOADING THE MACHINE Load and unload the machine on flat ground. Use the gangplank with sufficient length, width, thickness and gradient. Place the safety knob to the LOCK position (if equipped) before fixing the machine at the bed of trailer and confirm if the machine is parallel to the bed of trailer.
  • Page 201 Lower the working equipment gently after the location is determined. ※ Place rectangular timber under the bucket Place rectangular timber under the bucket cylinder to prevent the damage of it during cylinder to prevent the damage of it during transportation. transportation.

  • Page 202: Fixing The Machine

    4. FIXING THE MACHINE 4. FIXING THE MACHINE Lower down the working device on the loading Starting switch plate of trailer. Keep the safety knob in the LOCK position. Turn OFF all the switches and remove the key. Safety knob 60A5TA12 Secure all locks.

  • Page 203: Loading And Unloading By Crane

    5. LOADING AND UNLOADING BY CRANE 5. LOADING AND UNLOADING BY CRANE The wrong hoisting method or installation of The wrong hoisting method or installation of lifting device can cause serious injury, death, or lifting device can cause serious injury, death, or Wire rope damage to the machine.

  • Page 204: Maintenance

    Inspect the engine compartment for any trash build up. Remove any trash build up from the build up. Remove any trash build up from the engine compartment. engine compartment. Ask your local dealer or HD Hyundai Construction Equipment for the maintenance advice if unknown.

  • Page 205: Proper Maintenance

    Replace damaged or worn parts before or at the required time to maintain machine performance. Always use only HD Hyundai Construction Equipment genuine parts. Use the recommended oil. Do not perform repairs while the machine is running.

  • Page 206: Hydraulic System

    R E L I E V I N G T H E P R E S S U R E I N T H E R E L I E V I N G T H E P R E S S U R E I N T H E HYDRAULIC SYSTEM HYDRAULIC SYSTEM ※...
  • Page 207 P R E C A U T I O N W H E N I N S TA L L I N G P R E C A U T I O N W H E N I N S TA L L I N G HYDRAULIC HOSES OR PIPES HYDRAULIC HOSES OR PIPES Be particularly careful that the joint of hose, pipe...
  • Page 208 PERIODICAL REPLACEMENT OF SAFETY PARTS PERIODICAL REPLACEMENT OF SAFETY PARTS Perform periodic maintenance of the machine to prolong its useful life. This will assure and allow you to use the machine safely for a long time. It is recommended to replace any parts related to safety (as needed), not only for safety but in order to maintain performance as well.

  • Page 209: Tightening Torque

    2. TIGHTENING TORQUE 2. TIGHTENING TORQUE Use following table for unspecified torque. 1) 1) BOLT AND NUT BOLT AND NUT (1) (1) Coarse thread Coarse thread 8.8T 10.9T 12.9T Bolt size kgf·m lbf·ft kgf·m lbf·ft kgf·m lbf·ft 0.8 ~ 1.2 5.8 ~ 8.6 1.2 ~ 1.8 8.7 ~ 13.0...
  • Page 210 2) 2) PIPE AND HOSE PIPE AND HOSE (FLARE type) Thread size (PF) Width across flat (mm) kgf·m lbf·ft 1/4" 28.9 3/8" 36.2 1/2" 68.7 3/4" 1" 1-1/4" 3) 3) PIPE AND HOSE PIPE AND HOSE (ORFS type) Thread size (UNF) Width across flat (mm) kgf·m lbf·ft...
  • Page 211 TIGHTENING TORQUE OF MAJOR COMPONENT TIGHTENING TORQUE OF MAJOR COMPONENT Torque Descriptions Bolt size kgf・m lbf・ft M12 × 1.75 Engine mounting bolt (engine-bracket) 11.5±1.0 83.2±7.2 Engine mounting bolt (rubber, 4EA) M14 × 2.0 18.3±2.0 132±14.5 Radiator mounting bolt, nut M12 × 1.75 12.8±3.0 92.5±21.7 Engine...

  • Page 212: Fuel, Coolant And Lubricants

    Specification Engine oil (API CK-4) SAE 10W-30, SAE 5W-40 ★1 HD Hyundai Construction Equipment genuine long life (ISO VG 32, VG 46, VG 68) ★1 Hydraulic oil Conventional (ISO VG15 HD Hyundai Construction Equipment Bio Hydraulic Oil (HBHO, ISO VG 46)

  • Page 213: Maintenance Check List

    4. MAINTENANCE CHECK LIST 4. MAINTENANCE CHECK LIST 1) 1) DAILY SERVICE BEFORE STARTING DAILY SERVICE BEFORE STARTING Check items Service Page Visual check Check, Refill 6-25 Fuel tank Check, Add 6-27, 28 Hydraulic oil level Check, Add 6-18 Engine oil level Check, Add 6-20 Radiator coolant level...

  • Page 214: Initial 50 Hours Service

    3) 3) INITIAL 50 HOURS SERVICE INITIAL 50 HOURS SERVICE Check items Service Page Fan belt tension & damage Check, Adjust 6-23 Boom swing cylinder (boom swing type) Lubricate 6-36 Attachment pins (boom swing type) Lubricate 6-36 Bolts & Nuts Check, Tight ·Sprocket mounting bolts ·Travel motor mounting bolts...

  • Page 215: Every 250 Hours Service

    6) 6) EVERY 250 HOURS SERVICE EVERY 250 HOURS SERVICE Check items Service Page Battery (voltage) Check, Clean 6-37 Aircon & heater outer filter Check 6-40 Swing bearing grease Lubricate 6-31 Air cleaner element (primary) Check 6-24 Fan belt tension & damage Check, Adjust 6-23 Bolts &...

  • Page 216: Every 1000 Hours Service

    Conventional ★2 If you do not want to change HBHO (HD Hyundai Construction Equipment Bio Hydraulic Oil, ISO VG 46) every 2000 hours, contact your local HD Hyundai Construction Equipment dealer and ask about SAMPLING. ※Change hydraulic oil every 600 hours of continuous hydraulic breaker operation.

  • Page 217: When Required

    WHEN REQUIRED WHEN REQUIRED Whenever you have trouble with the machine, you must perform the service of related items, system by system. Check items Service Page Fuel system ·Fuel tank Drain or Clean 6-25 ·Fuel prefilter element Clean or Replace 6-25 ·Fuel filter element Replace...

  • Page 218: Maintenance Chart

    5. MAINTENANCE CHART 5. MAINTENANCE CHART 11 12 25 16 17 19 10 91MN-10710 Caution 1. Service intervals are based on the hour meter reading. 2. The number of each item shows the lubrication point on the machine. 3. Stop engine while filling oil and do not allow any open flames near the machine. 4.
  • Page 219 1.0 (0.3) ★1 ★2 Conventional HD Hyundai Construction Equipment Bio Hydraulic Oil ★3 HD Hyundai Construction Equipment genuine long life ※ Oil symbol : Please refer to the recommended lubricants for specification. Oil symbol : Please refer to the recommended lubricants for specification.
  • Page 220 Aircon & heater inner filter Clean, Replace ★1 ★2 HD Hyundai Construction Equipment Bio Hydraulic Oil Conventional ★3 HD Hyundai Construction Equipment genuine long life ※ Oil symbol Oil symbol : Please refer to the recommended lubricants for specification.

  • Page 221: Service Instruction

    6. SERVICE INSTRUCTION 6. SERVICE INSTRUCTION 1) 1) CHECK ENGINE OIL LEVEL CHECK ENGINE OIL LEVEL Check the oil level with the machine on flat ground before starting engine. Pull out the dipstick and wipe with a clean cloth. Check the oil level by inserting the dipstick completely into the hole and pulling out again.
  • Page 222 Apply a light film of lubricating oil to the gasket sealing surface before installing the filters. R5576MA50 Install the new filter manually by turning it clock- wise until if contacts the filter head. Tighten to 2.0~2.4 kgf・m (14~17 lbf・ft) or one additional turn using the filter wrench.
  • Page 223 3) 3) CHECK COOLANT CHECK COOLANT Check if the level of coolant in reservoir tank is between FULL and LOW. Add the mixture of antifreeze and water after removing the cap of the reservoir tank if coolant is not sufficient. Be sure to add the coolant by opening the cap of radiator when coolant level is below LOW.
  • Page 224 Flushing of cooling system Flushing of cooling system ① Fill the system with a mixture of sodium carbonate and water(or a commercially available equivalent). ※ Use 0.5 Use 0.5 kg kg (1.0 pound) of sodium carbonate (1.0 pound) of sodium carbonate for every 23 liters (6.0 for every 23 liters (6.0 U.S.
  • Page 225 (3) (3) Cooling system filling Cooling system filling ① Use a mixture of 50 percent water and 50 percent ethylene glycol antifreeze to fill the cooling system. Refer to page 2-25. ※ Do not use hard water such as river water or Do not use hard water such as river water or well water.
  • Page 226 5) 5) CLEAN RADIATOR AND OIL COOLER CLEAN RADIATOR AND OIL COOLER NOT OK Check, and if necessary, clean and dry outside of radiator and oil cooler. After working in a dusty place, clean radiator more frequently. Visually inspect the radiator for clogged radiator fins.
  • Page 227 7) 7) INSPECTION OF COOLING FAN INSPECTION OF COOLING FAN Serious injury can result from a fan blade fail- Serious injury can result from a fan blade fail- ure. Never pull or pry on the fan. This can ure. Never pull or pry on the fan. This can damage the fan blade and cause fan failure.

  • Page 228: Fuel Prefilter

    9) 9) FUEL TANK FUEL TANK F i l l f u e l t a n k f u l l y t o m i n i m i z e w a t e r condensation and check the fuel gauge level before starting the machine.

  • Page 229: Fuel Filter

    FUEL FILTER FUEL FILTER Close the cock valve. Remove the fuel filter element with a filter wrench, turning it to the left. When removing the fuel filter element, carefully hold it to prevent the fuel from spilling. Wipe up all spilled fuel. ※...

  • Page 230: Hydraulic Oil Check

    LEAKAGE OF FUEL LEAKAGE OF FUEL FIRE !! Use care when cleaning the fuel hose, injection Use care when cleaning the fuel hose, injection pump, fuel filter and other connections as the pump, fuel filter and other connections as the leakage from these parts can cause fire.

  • Page 231: Filling Hydraulic Oil

    Do not mix any other Bio oil, use only HBHO as Do not mix any other Bio oil, use only HBHO as bio oil. bio oil. If changing to Bio oil, contact HD Hyundai If changing to Bio oil, contact HD Hyundai Construction Equipment dealer. Construction Equipment dealer.
  • Page 232 CLEAN SUCTION STRAINER CLEAN SUCTION STRAINER Clean suction stainer as follows. to the cause to. Remove the cover on the top of the oil tank. · Tightening torque : 6.9±1.4 kgf·m Air breather (50±10 lbf·ft) Cover O-ring Pull out the strainer in the tank. Wash the suction strainer with gasoline or clean- ing oil (mineral spirits).
  • Page 233 REPLACEMENT OF RETURN FILTER REPLACEMENT OF RETURN FILTER Replace return filter as follows. Cover Remove the cover. O-ring Spring Remove the spring, by-pass valve, and return By-pass valve filter in the tank. Replace the element with new one. Return valve Reassemble by reverse order of disassembly.
  • Page 234 CHECK THE SWING REDUCTION GEAR OIL CHECK THE SWING REDUCTION GEAR OIL Pull out the dipstick and clean it. Insert it again. Pull out one more time to check the oil level and fill the oil if the level is not sufficient. R5576MA60 CHANGE SWING REDUCTION GEAR OIL CHANGE SWING REDUCTION GEAR OIL...
  • Page 235 (3) (3) Boom swing cylinder Boom swing cylinder Grease at fitting (D). BOOM ※ Lubricate initial 50 hours and every 250 Lubricate initial 50 hours and every 250 SWING CYLINDER View X hours. hours. 60A6MA53 CHECK THE TRAVEL REDUCTION GEAR OIL CHECK THE TRAVEL REDUCTION GEAR OIL Position the travel motor as shown in the illustration and make sure the machine is on flat...
  • Page 236 ADJUSTMENT OF TRACK TENSION ADJUSTMENT OF TRACK TENSION ※ It is important to adjust the tension of track It is important to adjust the tension of track properly to extend life of track and traveling properly to extend life of track and traveling 90 ~ 110 components.

  • Page 237: Replacement Of Bucket

    REPLACEMENT OF BUCKET REPLACEMENT OF BUCKET When knocking the pin in with a hammer, When knocking the pin in with a hammer, metal particles may fly and cause serious metal particles may fly and cause serious injury, particularly if they get into your eyes. injury, particularly if they get into your eyes.
  • Page 238 REPLACEMENT OF BUCKET TOOTH REPLACEMENT OF BUCKET TOOTH Timing of replacement Timing of replacement Tooth adapter ① Check wearing condition as shown in the illus- Tooth tip tration and replace tooth tip before adapter starts to wear. ② In case of excessive use and tooth adapter has worn excessively, replacement may become impossible.
  • Page 239 LUBRICATE PIN AND BUSHING LUBRICATE PIN AND BUSHING Lubricate to each pin of working device Lubricate the grease to the grease nipple according to the lubricating interval. Description Lubrication manifold at upper frame Boom connection pin Boom cylinder (head and rod side) Arm cylinder pin (head and rod side) Boom and arm connection pin Bucket cylinder pin (head and rod)

  • Page 240: Electrical System

    7. ELECTRICAL SYSTEM 7. ELECTRICAL SYSTEM WIRING, GAUGES WIRING, GAUGES 1) 1) Check regularly and repair loose or malfunctioning gauges when found. 13036MI29 2) 2) BATTERY BATTERY (1) (1) Clean Clean ① Wash the terminal with hot water if it is contami- nated, and apply grease to the terminals after washing.
  • Page 241 STARTING THE ENGINE WITH A BOOSTER CABLE STARTING THE ENGINE WITH A BOOSTER CABLE Follow these procedures when starting. (1) (1) Connection of booster cable Connection of booster cable ※ Use the same capacity of battery for starting. Use the same capacity of battery for starting. ①...
  • Page 242 4) 4) WELDING REPAIR WELDING REPAIR Before welding, follow the below procedure. Shut off the engine and remove the starting Cluster Master switch switch. Disconnect ground cable from battery by master switch. Before carrying out any electric welding on the machine, the battery cables should be discon- nected and the connectors pulled out of the electronic control units (MCU, ECU, cluster etc).

  • Page 243: Air Conditioner And Heater

    8. AIR CONDITIONER AND HEATER 8. AIR CONDITIONER AND HEATER 1) 1) CLEANING AND REPLACEMENT OF OUTER CLEANING AND REPLACEMENT OF OUTER AIR FILTER AIR FILTER ※ Always stop the engine before servicing. Always stop the engine before servicing. Open the engine hood, remove the wing-nut (1), cover (2) and pad (3).
  • Page 244 Clean the recirculation filter using a pressurizes are (Below 2 kgf/cm , 28psi) or washing with water. When using pressurized air, be sure to wear When using pressurized air, be sure to wear safety glasses. safety glasses. Inspect the filter after cleaning. If it is damaged or badly contaminated, use a new filter.
  • Page 245 Equipment contains fluorinated greenhouse gas. Equipment contains fluorinated greenhouse gas. Model Type Quantity GWP : 1430 HX60A HFC-134a 0.65 kg (2.09 lb) eq. : 0.9295 t ※ Global warming potential (GWP) is a measure of how much heat a gas traps in the atmosphere relative to that of carbon dioxide (CO2).

  • Page 246: Troubleshooting Guide

    TROUBLESHOOTING GUIDE TROUBLESHOOTING GUIDE 1. ENGINE 1. ENGINE ※ This guide is not intended to cover every condition, however many of the more common possibili- This guide is not intended to cover every condition, however many of the more common possibili- ties are listed.

  • Page 247: Electrical System

    2. ELECTRICAL SYSTEM 2. ELECTRICAL SYSTEM Trouble Service Remark · Work lamp does not glow brightly Check for loose terminals and open-circuit wiring. or flickers even when engine runs · Adjust belt tension. at high idle. · Battery charging lamp does not Check the alternator.

  • Page 248: Others

    3. OTHERS 3. OTHERS Trouble Service Remark · Track slips out of place. Adjust tension of track. Excessive wear of the sprocket. · Bucket either rises slowly or not at Add oil to specified level. all. · Slow speed of travel, swing, Add oil to specified level.

  • Page 249: Selecting Hydraulic Breaker

    Make careful selection in consideration of oil quantity, pressure and striking force, to enable satisfied performance. When apply a breaker to the machine, consult your local dealer of HD Hyundai Construction Equipment for further explanation.

  • Page 250: Circuit Configuration

    One spool of the main control valve should be connected to the tank. Select the size of pipe required considering the back pressure. Shimless tube should be used for the piping. The hose and seal should be used HD Hyundai Construction Equipment genuine parts.

  • Page 251: Maintenance

    ★2 maintained properly. : Conventional hydraulic oil ★1 Inspect and maintain hydraulic oil, return filter, : HD Hyundai Construction Equipment ★2 pilot, and drain filter cartridge. genuine long life hydraulic oil Replace when the breaker work is used for short ●...

  • Page 252: Precaution While Operating The Breaker

    4. PRECAUTIONS WHILE OPERATING THE BREAKER 4. PRECAUTIONS WHILE OPERATING THE BREAKER DO NOT BREAK ROCK WHILE LOWERING DO NOT BREAK ROCK WHILE LOWERING As the breaker is heavy in comparison with bucket, it must be operated slowly. If breaker is rapidly pushed down, working device may be damaged.
  • Page 253 BLANKS THRUST BLANKS THRUST Blank blows, which are impact on the chisel without contact with the object, are very harmful for the breaker. Always press the chisel down onto the material before starting the breaker. And STOP ! ! stop operation immediately as soon as the object has been broken.
  • Page 254 DO NOT WORK WHILE IN A SWING STATE DO NOT WORK WHILE IN A SWING STATE Do not work while swinging the upper structure. It cause oil leakage of the bend in the track shoe and rollers. Work Work 300A8OA59 Conversely, if thrust is excessive or breaking is performed with boom of the lower chassis raised as shown, the machine may suddenly tip toward...
  • Page 255 NEVER DRIVE THE CHISEL INTO THE GRO- NEVER DRIVE THE CHISEL INTO THE GRO- If the advance is too large and the chisel is not rocked to release the dust, the chisel will be driven into the material without breaking the material.
  • Page 256 To operate the breaker under water, compressed air must be supplied into the breaker, into the impact chamber of the front-head, prior to use. Consult your HD Hyundai Construction Equipment dealer for the underwater kit. DO NOT USE BREAKER TO CARRY BROKEN...
  • Page 257 NEVER USE THE CHISEL OR HYDRAULIC NEVER USE THE CHISEL OR HYDRAULIC BREAKER TO MOVE ROCKS OR OTHER BREAKER TO MOVE ROCKS OR OTHER OBJUCTS OBJUCTS The hydraulic breaker is not designed for this usage. Do not use the breaker or chisel to roll, push the object or reposition the lower chassis.

  • Page 258: Quick Coupler

    5. QUICK COUPLER 5. QUICK COUPLER 1) 1) FIXING BUCKET WITH QUICK COUPLER FIXING BUCKET WITH QUICK COUPLER Park the excavator and attachment on firm and level ground. After checking the safe environment conditions for installing/removing the quick coupler, perform the disengagement process. To unlock the quick coupler switch, press the safety button forward and press the switch.
  • Page 259 The warning message in the cluster screen is changed, and the quick coupler lock is released. 85A8QC11 Retract the bucket cylinder. Align the quick coupler with attachment mounting pins or interface. 150WA8QC05 Move the arm (1) and raise it until hook engages the upper (2) pin or interface of attachment.
  • Page 260 (10) To engage the quick coupler, release the quick Relaese coupler button on the right RCV lever. Proportional type Right RCV lever 85A8QC08 (11) The warning message in the cluster screen is changed, and the quick coupler lock is engaged. ※...
  • Page 261 HD Hyundai Construction Equipment will not be HD Hyundai Construction Equipment will not be responsible for any injury, death or damage in responsible for any injury, death or damage in...

  • Page 262: Index

    INDEX INDEX Accel dial switch ---------------------------------------------- 3-33 Gauge -------------------------------------------------------------- After engine start --------------------------------------------- 4-5 Air breather element --------------------------------------- 6-30 Hydraulic breaker ---------------------------------------------- 8-1 Air cleaner filter ----------------------------------------------- 6-24 Hydraulic oil changing --------------------------------------- 6-28 Air conditioner & heater ---------------------------------- 3-41 Hydraulic oil filling --------------------------------------------- 6-28 Air conditioner filter ----------------------------------------- 6-40 Hydraulic oil level ---------------------------------------------- 6-27 Attachment lowering --------------------------------------- 4-19...
  • Page 263 Safety hints ----------------------------------------------------- Safety labels --------------------------------------------------- Safety parts ---------------------------------------------------- Seat ---------------------------------------------------------------- 3-46 Service meter ------------------------------------------------- 3-55 Service socket ------------------------------------------------ 3-45 Speciation for major component --------------------- 2-22 Specification ---------------------------------------------------- 2-2 Start switch ----------------------------------------------------- 3-32 Storage ----------------------------------------------------------- 4-20 Suction strainer ----------------------------------------------- 6-29 Swing bearing grease ------------------------------------- 6-31 Swing reduction gear oil --------------------------------- 6-31 Switch panel --------------------------------------------------- 3-32...

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