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SMC Networks EX260-PEN1 Operation Manual

Fieldbus system ethernet/ip compatible si unit
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Doc. No.DOC1102239
PRODUCT NAME
Fieldbus system
TM
EtherNet/IP
compatible SI Unit
MODEL / Series / Product Number
EX260-PEN1

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Summary of Contents for SMC Networks EX260-PEN1

  • Page 1 Doc. No.DOC1102239 PRODUCT NAME Fieldbus system EtherNet/IP compatible SI Unit MODEL / Series / Product Number EX260-PEN1...
  • Page 2 Contents Safety instructions 1. Product summary 1.1. Features 1.2. Summary of Product elements 2. Wiring 2.1. Installation 2.2. Wiring 2.3. FE terminal 3. Configuration 3.1. EDS file and Icon file 3.2. Switch setting 3.3. Configuration with Studio 5000 Logix Designer 3.4.
  • Page 3 7. LED display 8. Specification 8.1. Dimensions 8.2. Specifications 9. Accessories 9.1. Accessories for communication connector 9.2. Accessories for power connector 10. Troubleshooting 10.1. Troubleshooting chart 10.2. Troubleshooting tables No.DOC1102239...

  • Page 4: Safety Instructions

    Safety Instructions These safety instructions are intended to prevent hazardous situations and/or equipment damage. These instructions indicate the level of potential hazard with the labels of “Caution,” “Warning” or “Danger.” They are all important notes for safety and must be followed in addition to International Standards (ISO/IEC) , and other safety regulations.

  • Page 5: Limited Warranty And Disclaimer/Compliance Requirements

    Safety Instructions Caution SMC develops, designs, and manufactures products to be used for automatic control equipment, and provides them for peaceful use in manufacturing industries. Use in non-manufacturing industries is not allowed. Products SMC manufactures and sells cannot be used for the purpose of transactions or certification specified in the Measurement Act of each country.
  • Page 6 Operator This operation manual is intended for those who have knowledge of machinery using pneumatic equipment, and have sufficient knowledge of assembly, operation and maintenance of such equipment. Only those persons are allowed to perform assembly, operation and maintenance. Read and understand this operation manual carefully before assembling, operating or providing maintenance to the product.

  • Page 7: Product Specifications

    Caution ■When handling or assembling or replacing the unit, pay attention to the following: •Do not touch the sharp edges when overseeing the unit. •The unit joints are tightly bound with gaskets, so do not hit your hands when replacing the unit. •Do not put your fingers between them when joining the units.
  • Page 8 •Product handling Installation •Do not drop, hit or apply excessive shock to the fieldbus system. Otherwise, damage to the product can result, causing malfunction. •Tighten to the specified tightening torque. If the tightening torque is exceeded the mounting screws may be broken. IP67 protection cannot be guaranteed if the screws are not tightened to the specified torque.

  • Page 9: Maintenance

    •When a surge-generating load such as a relay or solenoid is driven directly, use a fieldbus system with a built-in surge-absorbing element. Direct drive of a load generating surge voltage can damage the fieldbus system. •Prevent foreign matter such as remnant of wires from entering the fieldbus system to avoid failure and malfunction.
  • Page 10 Fieldbus System/ Industrial IoT Cybersecurity In recent years, factories have introduced industrial IoT, building up complex networks of production machines. These systems maybe subject to a new threat, cyberattack. To protect the industrial IoT from cyberattacks, it is important to take multiple measures (multi-layer protection) for IoT devices, networks and clouds.

  • Page 11: Summary Of Product Elements

    1. Product summary 1.1 Features SI (serial interface) unit is an EtherNet/IP™ device for pneumatic solenoid valves manufactured by SMC. The SI (Serial Interface) Unit which controls JSY series valve manifold integrated with ejector system and has the following characteristics. •Protection rating of enclosure IP67 •Two M12 connectors (4-pin socket, D-coded) for EtherNet/IP™...

  • Page 12: Installation

    2. Wiring Select the appropriate cables to mate with the connectors mounted on the SI Unit, refer to Section 2.1. Installation 2.1.1. Valve manifold connection Connect the valve manifold to the SI unit and secure with two hexagon socket head screws (M3 x 30).
  • Page 13 2.1.2. Valve manifold installation SI unit does not have mounting holes for installation. For installation, refer to the instruction manual or catalog of the valve manifold to be used. Fig.2.2 Top view of valve manifold 2.2. Wiring Connect the power cable, EtherNet/IP™ cable, and functional earth (FE) cable. (1) M12 4-pin socket D coded, EtherNet/IP™...

  • Page 14: Communication Connector

    2.2.1. Communication connector BUS IN/Port 1 BUS OUT/Port2 Port type: MDI Port type: MDI-X Pin No. Designation Content Designation Content Transmit Data + Receive Data + Receive Data + Transmit Data + Transmit Data - Receive Data - M12 4-pin socket Receive Data - Transmit Data - D-coded connector...

  • Page 15: Crossover Cable

    The following Fig. 2.6 shows wiring examples of the use of two cable types. Patch cable Pin No. Pin No. MDI-X TD+ Transmit data+ RD+ Receive data+ RD+ Receive data+ TD+ Transmit data+ TD+ Transmit data- RD- Receive data- RD- Receive data- TD+ Transmit data- Crossover cable Pin No.

  • Page 16: Power Connector

    2.2.2 Power connector Pin No. Designation Content 24 V (PWR) 24 VDC for Control 24 V (PWR(V)) 24 VDC for output 0 V (PWR) 0 VDC for Control 0 V (PWR(V)) 0 VDC for output M12 4-pin socket A-coded connector (PWR) Fig.2.7 Pin allocation of power connector The power supply for Control (PWR) and the power supply for output (PWR(V)) are isolated.

  • Page 17: Switch Setting

    3. Configuration 3.1. EDS file and Icon file The compatible EDS file is required to configure the SI Unit within an EtherNet/IP network. Download the latest EDS files from our website. URL: https://www.smcworld.com EDS files and icon files are as follows. •EDS file : ex260_pen1_24_v.eds •Icon file : ex260_pen.ico Note...
  • Page 18 1: Remote control (Set rotary switch for IP address X to 000) The remote control mode is compatible with the IP address setting software EX9-ZSW-IPC1. Using EX9-ZSW-IPC1, you can set IP addresses for up to 200 x devices while checking the MAC addresses of connected devices.
  • Page 19 3.3. Configuration with Studio 5000 Logix Designer This section shows how to connect an SI Unit to a Rockwell Automation EtherNet/IP module (PLC). Examples are given here using Studio 5000 Logix Designer. For detailed operating instructions, refer to the Studio 5000 Logix Designer operation manual. Note •The screens shown below are Rockwell Automation software Studio 5000 Logix Designer.
  • Page 20 •The Select Module Type screen is displayed. Select ETHERNET-MODULE Generic Ethernet Module and click the Create button. Fig.3.3 Configuration procedure without EDS file (Step2) -20- No.DOC1102239...
  • Page 21 •The New Module screen is displayed. Make the following setting changes. (1) Name : Enter any unit name. (2) Comm : Select the data format for Connection Parameters. (3) IP Address : Enter the IP address set for the SI Unit. (4) Assembly Instance : Enter as shown below.
  • Page 22 3.3.2. To set up with EDS file •Install the EDS file beforehand using the Rockwell Automation software Rockwell EDS Wizard Tool or similar. For installation instructions, refer to the manual of the Rockwell EDS Wizard Tool or other software. When the EDS file is installed, the SI Unit part number will be added to the Select Module screen.
  • Page 23 •The New Module screen is displayed. Make the following setting changes. (1) Name : Enter a unit name. (2) IP Address : Enter the IP address set for the SI Unit. Fig.3.6 Configuration procedure with EDS file (Step 2) -23- No.DOC1102239...

  • Page 24: Quick Connect

    3.4. EtherNet/IP function 3.4.1. DLR (Device Level Ring) function The SI Unit can be used as an EtherNet/IP compliant Ring Node supporting the DLR function. To enable the DLR function, all Ring Nodes must support the DLR function. All settings for the DLR function are made by the Ring Supervisor, so there are no settings that need to be made on the SI Unit.

  • Page 25: Process Data

    4. Process data 4.1. Input process data The pressure sensors start from No. 1 from the SI unit side (D side). A maximum of 5 pressure sensors can be connected. If no sensor is connected, the data is fixed at 0. 4.1.1.
  • Page 26 4.1.2. Pressure value of sensor Table 4.1.2 Overview of input process data for pressure value of sensor Byte Bit15…0 Pressure value[kPa] Pressure value[mbar] Note 0x0000 0x0001 … … … 0x1B57 699.9 6999 0x1B58 700.0 or more 7000 or more The unit of the value is 0.1 x Unused Unused [kPa] and it is of sensor No.1.
  • Page 27 4.2. Output process data Table 4.2 Overview of output process data Byte Content Description OUT0 OUT1 OUT2 OUT3 Byte 0 OUT4 OUT5 OUT6 OUT7 OUT8 OUT9 OUT10 OUT11 0: Output OFF Byte 1 1: Output ON OUT12 OUT13 OUT14 OUT15 OUT16 OUT17 OUT18...

  • Page 28: Process Data Mapping

    4.3. Process data mapping Fig.4 Output process data mapping -28- No.DOC1102239...
  • Page 29 5. EtherNet/IP Object implementation 5.1. Identity Object (Class ID: 01h) 5.1.1. Instance Attribute Access rule Content Value Vender ID Device Type Product Code 10Dh Revision Refer to product label Status Serial Number Refer to product label Product Name EX260-PEN 5.1.2. Instance common service Service code Service name Value...
  • Page 30 5.2. Assembly Object (Class ID: 04h) 5.2.1. Instance Attribute Access rule Content Get/Set Data 5.2.2. Instance [Vendor Specific Instance] Input/Output Specifications Description Byte(s) Input General Purpose Produced Data Output Exclusive Owner Consumed Data ○General Purpose Produced Data (64h) Octet Sensor No.1 Threshold Sensor Reserved (0) Pressure P4...
  • Page 31 Octet6-15 Octet Pressure value (Upper) 8 Bit Pressure value (Lower) 8 Bit ○Exclusive Owner Consumed Data (96h) Octet OUT7 OUT6 OUT5 OUT4 OUT3 OUT2 OUT1 OUT0 OUT15 OUT14 OUT13 OUT12 OUT11 OUT10 OUT9 OUT8 OUT23 OUT22 OUT21 OUT20 OUT19 OUT18 OUT17 OUT16 Reserved...
  • Page 32 5.3. Vendor Specific Object 1 (Class ID: 64h) 5.3.1. Instance Attribute Access rule Content Data type Value 0: ON Output power supply status BOOL 1: OFF (or less than 18 V) 0: No short circuits Short circuit BOOL 1: At least one output has short circuit 0: No output count limit exceeded Output count limit BOOL...
  • Page 33 5.4. Vendor Specific Object 2 (Class ID: 65) 5.4.1. Instance attribute Access rule Content Description 0: No error 1: Error is detected Output diagnostic Bit 0: Short circuit Bit 1: Output count limit Bits 2-7: Reserved (Fixed to 0) 0: Output OFF Get/Set Output valve (OUTn) 1: Output ON...
  • Page 34 5.5. Vendor Specific Object 3 (Class ID: 66) 5.5.1. Instance attribute Access rule Content Description 0: Disconnected Sensor connection 1: Connected Pressure valve -1000 … 7000 (The unit of the value is 0.1 x [kPa].) [0bit] 0: No sensor wire break or error Sensor error 1: At least one sensor wire break and error [1bit]...
  • Page 35 Instance Content 01h - 05h Number of Pressure sensor (No.1 – No.5) 5.5.2. Instance common service Service Code Service Name Value 0x0E Get Attribute Single 0x10 Set Attribute Single 5.5.3. Zero offset Zero offset function is to adjust pressure value to 0 kPa at atmospheric pressure. Note •Zero offset should be performed with sensor open to the atmosphere.

  • Page 36: Energy Saving

    Energy saving 5.5.5. Fig 5.6.5 Example of energy saving operation (Conditions under which release pressure is generated) (1) When the vacuum instruction is ON, the supply valve is automatically closed when the vacuum pressure reaches P2. (2) When the vacuum pressure drops by P2-H2, the supply valve is automatically opened again. (3) Repeat steps (1) and (2) unless the valve protection is activated.
  • Page 37 The pressure threshold Px/hysteresis Hx in Fig 5.6.5 can be set in the 5.5.1 instance attributes. P2 and H2 also serve to set the energy saving operation range. P1 and P2 represent the vacuum pressure (negative pressure), and P3 and P4 represent the positive pressure, and each can be set in units of ±0.1 kPa.

  • Page 38: Web Server

    6. Web server The SI Unit has a web server function. From a PC web browser, you can perform checking SI Unit's diagnostics, setting parameters and forcing output etc.. Connect the SI Unit and the PC to the same Ethernet network and launch the PC's web browser. Enter the IP address of the SI Unit in the address bar of the web browser to connect to the web server.

  • Page 39: System Information Tab

    6.1. System information tab ① ② ③ Fig.6.1 System information tab Table 6.2 Content of System information tab Item Description System Information Displays product system information for SI unit. Network Information Displays the network information set in the SI unit. Displays Device Information of the SI unit.

  • Page 40: Configuration Tab

    6.2. Configuration tab ① ② ⑤ ④ ③ Fig.6.2 Configuration Tab Table 6.3 Contents of Configuration Tab Item Description Configuration Displays configuration of SI unit. Port setting Displays settings of Port 1 (BUS IN) and Port2 (BUS OUT). Displays positions of Rotary switches and IP address settings. Rotary switch setting Refer to 3.2 Switch setting...
  • Page 41 6.3. Output & Device Status tab ① ② ③ ④ ⑤ ⑦ ⑥ Fig.6.3 Output & Device Status Tab Table 6.4 Content of Output & Device Status Tab Item Description Output & Device Status Displays product operation information for SI units. Selects a range of output numbers from the drop list corresponding to number of Output range selection manifolds connected in the system.
  • Page 42 6.4. Pressure Sensing & Energy Saving tab ① ② ③ Fig.6.4 Pressure Sensing & Energy Saving Tab Table 6.5 Content of Pressure Sensing & Energy Saving Tab Item Description Pressure sensor Displays information for Pressure sensor value and parameter, Energy saving. &...

  • Page 43: Maintenance Mode

    6.5. Maintenance Mode Forcing outputs, communication settings, and application settings are available in the maintenance mode. 6.5.1. login To enter the maintenance mode, it is necessary to log in. ①Click [LOGIN] tab. ②Enter [Username] and [Password]. ③Click the [SUBMIT] button to log in. ①...
  • Page 44 6.5.2. Network/Application setting ① ③ ② ④ Fig. 6.7 Configuration Tab (Maintenance Mode) Table 6.6 Content of Configuration Tab (Maintenance Mode) Item Description Configuration Displays configuration information of SI unit. Network Settings Enter network settings such as IP address, etc., and click “Network Submit”. Device Name Device Name is name tag for identification of the SI unit.
  • Page 45 6.5.3 Output forcing and Fault hold setting ① ② ③ ④ ⑤ Fig 6.8 Device Status & Diagnostic tab (Maintenance Mode) Table 6.7 Content of Device Status & Diagnostic Tab (Maintenance Mode) Items Description Output & Device Status Displays product operation information for SI units. Selects a range of output numbers from the drop list corresponding to number of Output range selection manifolds connected in the system.
  • Page 46 6.5.4 Pressure value and Zero Offset setting ① ② ③ Fig.6.9 Pressure Sensing & Energy Saving Tab (Maintenance Mode) Table 6.8 Pressure Sensing & Energy Saving Tab (Maintenance Mode) Items Description Pressure sensor Displays information for Pressure sensor value and parameter, Energy saving. &...

  • Page 47: Led Display

    7. LED display Status Description Power supply for logic/input is not present or IP address not set. (Not powered, no IP address) Green ON EtherNet/IP connection established. (Connected) Green flashing EtherNet/IP connection not established. (No connections) Red flashing EtherNet/IP connection timeout. (Connection timeout) Red ON Duplicate IP addresses are detected.

  • Page 48: Specification

    8. Specification 8.1. Dimensions Fig.8.1 Dimensions of the SI Unit -48- No.DOC1102239...

  • Page 49: Specifications

    8.2. Specifications Table 8.1 Specifications Item Specification General Dimensions (W x L x H) mm 28.2 x 102.4 x 76.5 Weight 200 g or less Housing materials Protection rating of enclosure IP67 (According to IEC60529) Applicable standard UL, CE/UKCA Marked Withstand voltage 500 VAC, 1 min (between FE and all accessible terminals) 10 Mohm or more...
  • Page 50 9. Accessories 9.1. Accessories for communication connector 9.1.1. Cable with communication connector (SPEEDCON) Part number: PCA-1446566 Item Specification Pin No. Cable colour: Signal Connector M12 Straight (SPEEDCON) Yellow: TD+ Cable length 5000 mm White: RD+ 6.5 mm Cable O.D. Orange: TD- Electric wire cross section 0.34 mm /AWG22...
  • Page 51 9.1.3. Cable with communication connector (M12 - RJ45) Part number: EX9-AC 020 EN-PSRJ Cable length (L) Symbol Content 1000 [mm] 2000 [mm] 3000 [mm] 5000 [mm] 10000 [mm] Item Specification Connector M12 Straight  RJ45 6.4 mm Cable O.D. Electric wire cross section 0.14 mm /AWG26 Min.
  • Page 52 9.1.4. Cable with communication connector (M12 - M12, Straight) Part number: EX9-AC 005 EN-PSPS Cable length (L) Symbol Content 500 [mm] 1000 [mm] 2000 [mm] 3000 [mm] 5000 [mm] 10000 [mm] Item Specification Pin No. Cable colour: Signal M12 Straight  M12 Straight Connector Yellow: TD+ 6.5 mm...
  • Page 53 9.1.5. Cable with communication connector (M12 - M12, Angle) Part number: EX9-AC 005 EN-PAPA Cable length (L) Symbol Content 500 [mm] 1000 [mm] 2000 [mm] 3000 [mm] 5000 [mm] 10000 [mm] Item Specification Pin No. Cable colour: Signal M12 Angle  M12 Angle Connector Yellow: TD+ 6.5 mm...
  • Page 54 9.1.6. Seal cap Part number: EX9-AWTS This cap is used to protect the M12 connector opening when the connector is not used. When a connector is not used, the seal cap can keep the SI Unit under IP67 rated protection. (The one is included with the SI Unit as an accessory.) For M12 connector socket Content...
  • Page 55 9.2. Accessories for power connector 9.2.1. Cable with power supply connector Part number: EX500-AP050- S Connector specification Symbol Content Straight Angle Cable length (L) Symbol Content 1000 [mm] 5000 [mm] EX500-AP0#0-S EX500-AP0#0-A Item Specification Pin No. Cable colour: Signal 6 mm Cable O.D.
  • Page 56 9.2.2. Cable with power supply connector (SPEEDCON) Part number: PCA-1401804 Cable length(L) Symbol Content 1401804 1500 [mm] 1401805 3000 [mm] 1401806 5000 [mm] Item Specification Pin No. Cable colour: Signal Brown: 24 VDC (For logic/input) M12 Straight Connector (SPEEDCON) White: 24 VDC (For output) 5 mm Cable O.D.

  • Page 57: Troubleshooting Chart

    10. Troubleshooting The state of the SI Unit is indicated by the LED indication. If a problem occurs on the SI Unit, you can use the following chart to troubleshoot. Also refer to the online diagnostics via the PLC software to help identify the problem. 10.1.

  • Page 58: Troubleshooting Tables

    10.2. Troubleshooting tables Table 10.1 Troubleshooting "MS LED is OFF" State Probable causes Checking methods and measures •Check the power cable wiring. Incorrect power wiring. •Check the pin number and wiring of the power connector, Refer to Section.2.2. MS LED is OFF. Power supply for logic/input •Check the power supply.
  • Page 59 Table 10.5 Troubleshooting "MS LED is red flashing" State Probable causes Checking methods and measures •Please check with WEB server function or CIP message function to identify output numbers that have short-circuit, Short circuit on an output and check conditions of the outputs. Replace the solenoid valve if necessary.
  • Page 60 Table 10.10 Troubleshooting "NS LED is green flashing" State Probable causes Checking methods and measures NS LED is green EtherNet/IP connection not •Refer to the manual for PLC and check that the PLC is flashing. established. working properly. Table 10.11 Troubleshooting "Valve is not working" State Probable causes Checking methods and measures...
  • Page 61 Revision history Tel: + 81 3 5207 8249 Fax: +81 3 5298 5362 https://www.smcworld.com Note: Specifications are subject to change without prior notice and any obligation on the part of the manufacturer. EtherNet/IP is a trademark of ODVA. QuickConnect is a trademark of ODVA. ©...