Page 2
5 Location of Controls and Components------------------ 16 10.1. Checking & Servicing Main P.C.B. ------------------ 81 5.1. Remote Control Key Button Operations ------------ 16 10.2. Checking & Servicing D-Amp P.C.B.--------------- 81 5.2. Main Unit Key Button Operations -------------------- 17 10.3. Checking & Servicing SMPS & AC Inlet P.C.B. -- 84 5.3.
Page 3
19.2. IC6901(C0HBB0000057): IC FL Driver ----------- 143 20 Exploded View and Replacement Parts List --------- 145 20.1. Exploded View and Mechanical replacement Part List --------------------------------------------------- 145 20.2. Electrical Replacement Part List-------------------- 149...
1 Safety Precautions 1.1. GENERAL GUIDELINES 1. When servicing, observe the original lead dress. If a short circuit is found, replace all parts which have been overheated or damaged by the short circuit. 2. After servicing, see to it that all the protective devices such as insulation barriers, insulation papers shields are properly installed.
1.4. Protection Circuitry The protection circuitry may have operated if either of the following conditions are noticed: • No sound is heard when the power is turned on. • Sound stops during a performance. The function of this circuitry is to prevent circuitry damage if, for example, the positive and negative speaker connection wires are “shorted”, or if speaker systems with an impedance less than the indicated rated impedance of the amplifier are used.
1.6. Caution for AC Cord (For Saudi Arabia and Kuwait) WARNING: DO NOT CONNECT EITHER WIRE TO THE EARTH TERMINAL WHICH IS MARKED WITH THE LETTER ("GS" area code model only) E, BY THE EARTH SYMBOL OR COLOURED GREEN OR For your safety, please read the following text carefully.
2 Warning 2.1. Prevention of Electrostatic Discharge (ESD) to Electrostatic Sensitive (ES) Devices Some semiconductor (solid state) devices can be damaged easily by static electricity. Such components commonly are called Elec- trostatically Sensitive (ES) Devices. Examples of typical ES devices are integrated circuits and some field-effect transistors and semiconductor "chip"...
2.2. Precaution of Laser Diode Caution: This product utilizes a laser diode with the unit turned "on", invisible laser radiation is emitted from the pickup lens. Wavelength: 655 nm (DVD)/785 nm (CD) Maximum output radiation power from pickup: 100 µW/VDE Laser radiation from the pickup unit is safety level, but be sure the followings: 1.
2.3. Service caution based on Legal restrictions 2.3.1. General description about Lead Free Solder (PbF) The lead free solder has been used in the mounting process of all electrical components on the printed circuit boards used for this equipment in considering the globally environmental conservation. The normal solder is the alloy of tin (Sn) and lead (Pb).
2.4. Handling Precautions for Traverse Unit The laser diode in the optical pickup unit may break down due to static electricity of clothes or human body. Special care must be taken avoid caution to electrostatic breakdown when servicing and handling the laser diode in the traverse unit. Cautions to Be Taken in Handling the Optical Pickup Unit 2.4.1.
Page 12
2.4.2.2. Human body grounding 1. Use the anti-static wrist strap to discharge the static electricity form your body. Figure 2...
1) The information, please refer to original service manual, SB-PT870EG-K (Order No. PSG0901010CE). • Wireless system (optional): 1) This model support wireless surround speaker when you use optional Panasonic wireless accesory (example: SH-FX70GC). 2) The information, please refer to original service manual, SH-FX70GC (Order No. PSG0902025CE).
DivX® media files. Certified to the DivX 7500 W Home Theater Profile. DIN Output Power: Dolby Digital Mode *7 MPEG4 data recorded with the Panasonic SD multi cameras Front Ch: 90 W per channel (3 Ω), 1 kHz, 1% THD or DVD video recorders.
Adjust the Microphone Volume / Turn whisper-mode SURROUND SOUND Surround ON/OFF TV operations Aim the remote control at the Panasonic TV and press the button. [ ]: Turn the TV on/off [AV]: Change s video input mode [ , ]: Adjust the TV volume...
5.2. Main Unit Key Button Operations TUNE MOD E FM MODE MEMO R Y Dock for iPod SMART SETUP OPE N CLOSE VOLUME SURROUND OUTPUT SETUP MIC SELEC TOR TUNE 1 -MIC-2 Pull open 14 15 Dock for iPod The indicator lights when the surround sound is enhanced by surround features Select the source DVD/CD USB FM...
VIERA Link HDAVI Control is a convenient function that offers linked Power off link operations of this unit, and a Panasonic TV (VIERA) under HDAVI Control . You can use this function by connecting the equipment with the When the TV is turned off, this unit goes into standby mode automatically.
Page 19
Speaker control VIERA Link Control only wi s remote control [for HDAVI Control 2 or later ] You can select whether audio is output from this unit s speakers or the TV speakers by using the TV menu settings. For details, refer to the You can control the playback menus of this unit with the TV s remote operating instructions of your TV.
5.4. Using the iPod Enjoying music/videos Using the iPod Preparation Select music or video menu on the TV. To view photos/videos from the iPod Ensure the video connection to the VIDEO OUT terminal on this unit Operate the iPod menu to make the appropriate photo/video output settings for your TV.
Page 21
Enjoying photos Select the iPod menu. Play a slideshow on your iPod. You can use the remote control to operate the iPod menu. To navigate menu items. [OK]: To go to the next menu. [RETURN]: To return to the previous menu. While an iPod is connected Do not push the Dock for iPod.
WMA (Extension: .wma , .WMA Video MPEG4 (Extension: .asf , .ASF ) For Panasonic D-Snap/DIGA NOTE Maximum: 256 folders, 4000 files, 28 characters for file/folder name Only one memory card will be selected when connecting a multiport USB card reader. Typically the first memory card inserted.
5.6. Speaker Connection Main unit SPEAKERS AM ANT LOOP AV OUT LOOP ANT GND FM ANT OPTICAL COMPONENT VIDEO OUT (75 ) SUBWOOFER CENTER FRONT SURROUND VIDEO OUT Speaker connections Setup example Pay attention to the type of speaker and the connector colour when you place the speakers. Connect to the terminals of the same colour.
5.7. Disc Information 5.7.1. Disc Playability (Media) Commercial discs Indicated in these Disc Logo Remarks instructions by High quality movie and music discs DVD-Video DVD-V Music discs with video Video CD Including SVCD (Conforming to IEC62107) Music discs Recorded discs ( : Playable, : Not playable) Recorded on a Recorded on a personal...
Page 25
You can play MPEG4 data [conforming to SD VIDEO specifications (ASF standard)/MPEG4 (Simple MPEG4 DVD-R/RW Profile) video system/G.726 audio system] recorded with Panasonic SD multi cameras or DVD CD-R/RW recorders with this unit. The recording date may differ from that of the actual date.
6 Self-Diagnosis and Special Mode Setting 6.1. Service Mode Summary Table 6.1.1. Service Mode Table (For DVD) The service modes can be activated by pressing various button combination on the main unit and remote control unit. Below is the summary for the various modes for checking: Press [ ] RETURN button on remote control in order to enter the service mode.
Page 27
6.2.1. Service Mode Table 1 Item Key Operation FL Display Mode Name Description Front Key Error code Error code check In STOP (no disc) mode, check The latest error code stored in the press [STOP] button on the EEPROM IC is displayed. main unit, and [0] button on the remote control unit.
Page 28
6.2.2. Service Mode Table 2 Item Key Operation FL Display Mode Name Description Front Key (Display 1) DVD laser DVD laser drive current measurement. In STOP (no disc) mode, drive current DVD laser drive current is measured press [STOP] button on the measurement and the result is displayed together main unit, and...
Page 29
Product TV Broadcasting Region Model Series Country Region Signal System Region Display OSD Menu Language Code System (Default) (Default) Default English, Spanish, English P, PC, PX USA, Canada, PX NTSC NTSC (*A) Canadian, French Japanese Japan NTSC NTSC (*A) Japanese, English English, French, German, English Europe...
Page 30
6.2.3. Service Mode Table 3 Item Key Operation FL Display Model Name Description Front Key Micro-processor Micro-processor firmware version (Display 1) In STOP (no disc) firmware version display & EEPROM checksum display. mode, press [STOP] display & EEPROM checksum is only available button on the main unit, EEPROM due to existence of EEPROM IC.
Page 31
6.2.4. Service Mode Table 4 Item Key Operation FL Display Mode Name Description Front Key DVD Module P.C.B. firmware version is In STOP (no disc) Module P.C.B. displayed on the FL Display. mode, press [STOP] firmware The firmware version can be updated button on the main unit, version display using recovery disc.
Page 32
6.2.5. Optical Pick-up Self-Diagnosis The optical pickup self-diagnosis function and tilt adjustment check function have been included in this unit. When repairing, use the following procedure for effective self-diagnosis and tilt adjustment. Be sure to use the self-diagnosis function before replacing the optical pickup when "NO DISC"...
6.3. DVD Self Diagnostic Function-Error Code 6.3.1. Mechanism Error Code Table Error Diagnosis Contents Description of error Automatic FL Display Remarks Code H01 Tray loading error The tray opening and closing is abnormal. Press [ STOP] on main CLOSE and OPEN of the tray cannot be unit for next error.
Page 34
6.3.2. DVD Module Error Code Table Error Diagnosis Contents Description of error Automatic FL Display Remarks Code U702 HDMI/DVI I2C The communication error of I2C when Press [ STOP] on main communication error connecting it with HDMI/DVI. For unit for next error. instance, when EDID information to which information on the TV set side has been described cannot be read, it is generated.
Page 35
6.3.3. Power Supply & Digital Amplifier Error Code Table Error Diagnosis Contents Description of error Automatic FL Display Remarks Code F61 The abnormalities In normal operation, when DCDET2 goes Press [ STOP] on main in an output or power to "L" (Low) (Not during POWER OFF unit for next error.
Page 36
6.3.5. iPod Error Code Table Error Diagnosis Contents Description of error Automatic FL Display Remarks Code Over current occurs in In normal operation when IPOD_OC is IPOD OVER Switch to DVD/CD mode, power supply for iPod detected L (Low) for two consecutive CURRENT ERROR remove iPod and turn off charging...
6.4. Sales Demonstration Lock Function This function prevents discs from being lost when the unit is used for sales demonstrations by disabling the disc eject function. "LOCKED" is displayed on the unit, and ordinary operation is disabled. 6.4.1. Setting • Prohibiting removal of disc 1.
6.5. Firmware Version-Up Information 6.5.1. Process Flow (1/2) Item FL/ GUI Display Remarks Proccess Description Collect ROM There are 2 files: User can put both files Files A) Syscon ROM file type: into the same root (Copy files into Display 1: directory.
Page 39
6.5.2. Process Flow (2/2) Item FL/ GUI Display Remarks Proccess Description 1. Update Failed Update software Update stop. FL Display 4: (Opecon) The theater set can’t work, If Opecon software update fail: and can’t be recovered by FL Display 3: "FAIL" . CD update again.
7 Troubleshooting Guide 7.1. Troubleshooting Guide for F61 and/or F76 This section illustrates the checking procedures when upon detecting the error of “F61” and/or “F76” after power up of the unit. It is for purpose of troubleshooting and checking in SMPS, D-Amp & Main P.C.B. 7.1.1.
Page 41
7.1.2. Troubleshooting Guide Symptom Checking Items Repair Items Remarks Check the soldering of the SMPS Tou ch-up the solder crack area/ FL display blinking with SMPS P. C.B. Change the defective parts. abnormal segment when P. C.B. Is there any solder crack at area power ON the set or "F61"...
Page 44
7.1.3.2. D-Amp P.C.B. Transistor: Q5640, Q5642, Q5644, D5640 Q5641 (Fan Circuit) IC5400 IC5000 IC5200 IC5300 D-AMP IC D-AMP IC D-AMP IC D-AMP IC Muting Circuit D-AMP P.C.B. Fig. 3 D-Amp P.C.B.
Page 45
FAN CONNECTOR: CN5501 Fig. 4 Fan Connector...
Page 46
7.1.3.3. D-Amp IC Configuration PT870GA/GC/GJ/GS-K Pin (10) Sub-Woofer + IC5300 Pin (14) Sub-Woofer - Pin (10) Center + IC5200 Center - Pin (14) Pin (10) Front Right IC5000 Pin (14) Front Left Surround Pin (10) Right IC5400 Surround Pin (14) Left Table 1 D-Amp IC Configuration...
7.2. Basic Troubleshooting Guide for Traverse Unit (DVD Module P.C.B.) Problems Checking Points Checking components 1) Distorted picture or a) Check SDRAM address, data IC8051 abnormal sound is head bus, CLK and other control signals during the initialization waveform b) Check video signals (Y,C) LB8301, R8321, R8323, LB8302, R8325, R8327 c) Check audio DAC circuitry...
7.3. Basic Troubleshooting Guide for HDMI AV Output Problems Checking Points Checking components 1) TV does not have any 1) Check setting of the set in * This year HDMI always ON. display. Set FL display Setup Menu whether the HDMI No need check Setup Menu.
Page 49
Problems Checking Points Checking components 1) TV does not have any 13) Hot-Plug Signal LB3906, R3902, R3903, Q3901, D3901 display. Set FL display shows U702/U703 14) TDMS Output swing amplitude R3901 control resistor 15) Host Interface External Input LB8702 Clock from LSI (IC8001) to Up-Con IC (IC3901) - OSC27M 16) Video Data Lines from LSI RX3707, RX3708, IC3901...
8 Service Fixture & Tools 8.1. Service Tools and Equipment Prepare service tools before process service position. Service Tools Remarks D-Amp P.C.B. (CN5500) - SMPS P.C.B. (H5801) REXX0725 (8P cable) (RTL) Main P.C.B. (CN2009) - D-Amp P.C.B. (CN5050) REEX0815 (17P FFC) (RTL) Main P.C.B.
9 Disassembly and Assembly Instructions “ATTENTION SERVICER” Be careful when disassembling and servicing. Some chassis components may have sharp edges. Special Note: 1. This section describes the disassembly procedures for all the major printed circuit boards and main components. 2. Before the disassembly process was carried out, do take special note that all safety precautions are to be carried out.
9.1. Disassembly Flow Chart 9.3. Top Cabinet 9.15. D-Amp P.C.B. 9.4. Rear Panel 9.12. AC Inlet P.C.B. 9.13. Main P.C.B. 9.16. Audio Digital Power 9.5. DVD Mechanism Unit 9.14. Co-processor P.C.B. Amp IC (IC5000) (DLS6) 9.29. Assembling and 9.17. Audio Digital Power Disassembling of Amp IC (IC5200) Traverse Unit...
9.3. Disassembly of Top Cabinet Step 1 Remove 9 screws at the rear panel. Step 1 Remove 2 screws at the sides of the top cabinet Step 2 Remove 1 screw at the rear panel. Step 3 Release the tab of each side of the rear panel in the direction of arrow.
Step 6 Release the tabs at the bottom of the front panel assem- bly. Caution: Do not exert strong force when releasing the tabs. Step 1 Remove 2 screws from DVD mechanism unit (DLS6). Step 2 Detach 7P FFC at the connector (FP8251) on DVD Module P.C.B.
Step 2 Remove 3 screws (Without Washer) on Panel P.C.B.. Step 12 Lift up the Main P.C.B. according to the diagram shown. Step 13 Detach 5P cable at the connector (FP9001) on DVD Module P.C.B.. Step 14 Remove the front panel assembly. 9.7.
Caution: Keep the earth springs in safe place. Avoid dent- ing it. Place it back during assembling. Caution: During assembling, ensure the 3P wire that is sol- der to Power Button P.C.B at location (H6803) is properly inserted into the U-Slot Ribs. 9.8.
aligned parrallel with the front panel assembly. Step 1 Remove 1 screw on Mic Fixing P.C.B. Step 2 Remove the Mic Fixing P.C.B. Step 2 Move the shaft (R) of the DVD lid in the direction of arrow (1) & (2). Step 3 Lift the door spring of shaft (L) in the direction of arrow (3).
Page 60
Caution: Keep the connector cover in safe place. Avoid denting it. Place it back during assembling. Step 5 Push and slide the Cradle Lid downwards to remove Cradle Lid as arrow shown. Step 6 Remove the iPod Cradle Assembly in the direction of arrow shown.
Step 2 Remove 2 screws from the AC Inlet shield plate unit. Step 10 Remove 2 screws on iPod P.C.B. Step 3 Remove the AC Inlet shield plate unit. Step 11 Remove iPod P.C.B. Caution: Keep the AC Inlet shield plate unit in safe place. Avoid denting it.
Caution: Keep the ground springs in safe place. Avoid denting it. Place it back during assembling. Caution: During assembling of AC Inlet P.C.B., ensure the P.C.B. is seated properly at the locators. 9.13. Disassembly of Main P.C.B. Step 4 Detach 14P FFC at the connector (CN6003) on the Main P.C.B.
SMPS P.C.B. Step 12 Detach 8P cable at the connector (CN2017) on the SMPS P.C.B. Step 1 Remove the Co-processor P.C.B as arrow shown. 9.15. Disassembly of D-Amp P.C.B. • Follow (Step 1) to (Step 3) of Item 9.3. • Follow (Step 2) to (Step 5) of Item 9.12. Step 13 Lift up the Main P.C.B as diagram shown.
Step 1 Cut the 5 connecting points as indicated in the diagram. Step 6 Remove 2 screws at the rear panel. Step 2 Detach the marked portion from the bottom chassis. Step 7 Release the tab of the rear panel in the direction of arrow.
Page 65
9.16.2. Assembly of the Audio Digital Power Amp IC (IC5000) Step 4 Remove 1 screw from the TR spring. Step 5 Remove the TR spring in the direction of arrows. Step 6 Remove the Audio Digital Power Amp IC (IC5000) from Step 1 Mount the Audio Digital Power Amp IC (IC5000) to the the heatsink unit A.
Caution: Ensure pins of the Audio Digital Power Amp IC (IC5000) are properly seated and soldered on D-Amp P.C.B. Step 5 Position the bottom chassis portion in to the curves according to the diagram shown. (Rotate the part at 180 degrees as compared to its original position) Step 6 Screw the portion to the bottom chassis.
9.17.2. Assembly of the Audio Digital 9.18. Replacement of Audio Digital Power Amp IC (IC5200) Power Amp IC (IC5300) 9.18.1. Disassembly Audio Digital Power Amp IC (IC5300) • Follow (Step 1) to (Step 3) of Item 9.3. • Follow (Step 1) to (Step 2) of Item 9.16. Step 1 Desolder pins of the Audio Digital Power Amp IC (IC5300) on the solder side of D-Amp P.C.B.
Caution: Handle the D-Amp P.C.B. with care due to its high temperature after prolonged use. Touching it may lead to injuries. Note: Refer to the diagrams of D-Amp P.C.B. (Item 18.4.) for location of the electrical components. 9.18.2. Assembly of Audio Digital Power Amp IC (IC5300) Step 4 Solder pins of the Audio Digital Power Amp IC (IC5300) on the solder side of D-Amp P.C.B.
Page 69
9.19.2. Assembly of Audio Digital Power Amp IC (IC5400) Step 2 Remove 1 screw. Step 3 Remove the TR spring in the direction of arrows. Step 4 Remove the Audio Digital Power Amp IC (IC5400) from the D-Amp P.C.B.. Step 1 Mount the Audio Digital Power Amp IC (IC5400) to the Caution: Handle the D-Amp P.C.B.
9.20. Disassembly of SMPS P.C.B. & Voltage Selector P.C.B. • Follow (Step 1) to (Step 3) of Item 9.3. • Follow (Step 1) to (Step 11) of Item 9.6. • Follow (Step 8) to (Step 12) of Item 9.13. Step 1 Remove 2 screws at rear panel. Step 6 Detach 8P cable at the connector (CN5500) on D-Amp P.C.B.
Step 9 Flip and position SMPS P.C.B. according to the diagram Step 1 Desolder pins of the switching regulator IC (IC2903) on shown. the solder side of SMPS P.C.B. Step 10 Desolder Black wire (TL2) and Red wire (TL1) on sol- Step 2 Desolder pins of the heatsink extrusion.
the solder side of SMPS P.C.B. Step 2 Remove 1 screw from the switching regulator IC (IC5701). Step 3 Remove the switching regulator IC (IC5701) from the heatsink unit B. Caution: Handle the heatsink unit B with caution due to its high temperature after prolonged use.
Caution: Ensure the switching regulator IC (IC5701) is tightly screwed to the heatsink unit B. Step 3 Remove 1 screw from the switching regulator IC (IC5701). Step 4 Solder pins of the switch regulator IC (IC5701) on the Step 4 Remove the heatsink unit B with rectifier diode (D5702) solder side of SMPS P.C.B.
Caution: Ensure the heatsink unit B with rectifier diode (D5702) are properly seated on SMPS P.C.B. Step 1 Desolder pins of the regulator diode (D5801) on the sol- der side of SMPS P.C.B. Step 5 Solder pins of the rectifier diode (D5702) on the solder side of SMPS P.C.B.
9.24.2. Assembly of Regulator Diode • Follow (Step 1) to (Step 12) of Item 9.20. (D5801) Step 1 Apply grease to the heatsink unit C. Step 2 Mount the regulator diode (D5801) on SMPS P.C.B.. Caution: Ensure pins of the regulator diode (D5801) are properly seated and soldered on SMPS P.C.B.
9.25.2. Assembly of Regulator Diode • Follow (Step 1) to (Step 12) of Item 9.20. (D5802) Step 1 Apply grease to the heatsink unit C. Step 2 Mount the regulator diode (D5802) on SMPS P.C.B.. Caution: Ensure pins of the regulator diode (D5802) are properly seated and soldered on SMPS P.C.B.
9.26.2. Assembly of Regulator Diode (D5803) Step 1 Apply grease to the heatsink unit C. Step 1 Remove 1 screw at the rear panel. Step 2 Mount the regulator diode (D5803) on the SMPS P.C.B.. Step 2 Remove 1 screw at the rear panel. Caution: Ensure pins of the regulator diode (D5803) are Step 3 Release the tab of the rear panel in the direction of properly seated and soldered on SMPS P.C.B.
Note: During reassembling procedures, ensure the P.C.B is Step 10 Remove DVD Module P.C.B. seated preoperly at the locater. 9.28. Disassembly Wireless Assembling and Disas- 9.29. Adapter P.C.B. sembling Traverse • Follow (Step 1) to (Step 3) of Item 9.3. Unit Disassembly of Traverse Unit 9.29.1.
Page 79
Step 3: Slide out the Traverse unit as arrow shown. Caution: Do not touch the surface of the Traverse unit and place it so that the OPU is on top. Step 1: Release the guide and slide the traverse slide plate (rib) as arrows shown.
Page 80
Assembly of Traverse Unit Note: Ensure the bosses fix exactly onto the guides. 9.29.2. Step 3: Place down the traverse unit as arrow shown. Step 1: Release the guide and slide the traverse slide plate (rib) as arrows shown. Step 4: Release the guide and slide the traverse slide plate (rib) in the direction of arrows shown to lock in the traverse unit.
10 Service Position Caution: Keep the ground springs in safe place. Avoid denting it. Place it back during assembling. 10.1. Checking & Servicing Main P.C.B. Step 1 Remove the top cabinet to service Main P.C.B. 10.2. Checking & Servicing D-Amp P.C.B.
Page 82
Step 13 Detach 5P cable at the connector (FP9001) on DVD P.C.B. Module P.C.B. Step 23 Attach original cable with extension cable REXX0653- Step 14 Flip the Main P.C.B. and position it according to the J (14P cable from H2901 to CN2016). diagram shown.
Page 83
Step 29 Remove the P.C.B. bracket. Caution: Keep the P.C.B. bracket in safe place. Avoid dent- ing it. Place it back during assembling. Step 30 Twist the wire clamper to attach 3P cable at the con- nector (CN5501) on D-Amp P.C.B. Step 31 Remove 5 screws at the rear panel.
Step 34 Detach D-Amp P.C.B. from rear panel. Flip it according to diagram shown. Step 35 Connect 3P cable of fan unit to the connector (CN5501) on D-Amp P.C.B. Step 36 Process to check and service D-Amp P.C.B. Note: Insulated material is required to support D-Amp P.C.B.
Page 85
CN2009 to CN5050). Step 25 Attach original cable with extension cable REXX0725 Step 16 Connect extension cable REEX1009 (50P cable from (8P cable from H5801 to CN5500). FP8101 to CN2001). Step 17 Remove the front panel assembly. Step 18 Position Main P.C.B. according to the diagram shown. Step 19 Turn the Front Panel Assembly and position it accord- Step 26 Remove 6 screws on SMPS P.C.B.
Step 31 Release the tab of the rear panel in the direction of 10.4. Checking & Servicing DVD arrow. Module P.C.B. Step 32 Release P.C.B. spacer. Step 1 Remove the top cabinet. Step 33 Remove the P.C.B. bracket. Step 2 Remove 3 screws at the rear panel. Caution: Keep the P.C.B.
Page 87
CN2009 to CN5050). Step 16 Connect extension cable REEX1009 (50P cable from FP8101 to CN2001). Step 17 Remove the front panel assembly. Step 8 Detach Main P.C.B. from the rear panel and position it according to the diagram shown. Step 9 Detach 24P FFC at the connector (CN2801) on Main Step 18 Position Main P.C.B.
Page 88
Step 25 Attach original cable with extension cable REXX0725 (8P cable from H5801 to CN5500). • Checking & Servicing Side A of DVD Module P.C.B. Step 26 Process to check and service side A of DVD Module P.C.B. Step 29 Remove 1 screws at the rear panel. •...
IC3901 REF NO. MODE CD PLAY REF NO. IC3952 MODE CD PLAY REF NO. IC8001 MODE CD PLAY IC8001 REF NO. MODE CD PLAY IC8001 REF NO. MODE CD PLAY IC8001 REF NO. MODE CD PLAY SA-PT870GA/GC/GJ/GS DVD MODULE P.C.B.
IC8001 REF NO. MODE CD PLAY IC8051 REF NO. MODE CD PLAY REF NO. IC8051 MODE CD PLAY IC8051 REF NO. MODE CD PLAY IC8111 REF NO. MODE CD PLAY IC8251 REF NO. MODE CD PLAY SA-PT870GA/GC/GJ/GS DVD MODULE P.C.B.
IC8611 REF NO. MODE CD PLAY IC8651 REF NO. MODE CD PLAY IC8651 REF NO. MODE CD PLAY REF NO. IC8651 MODE CD PLAY IC8691 REF NO. MODE CD PLAY IC8695 REF NO. MODE CD PLAY SA-PT870GA/GC/GJ/GS DVD MODULE P.C.B.
REF NO. MODE CD PLAY -1.3 Q3943 Q8321 Q8325 Q8331 Q8335 REF NO. MODE CD PLAY Q8341 Q8551 Q8552 Q8561 Q8562 REF NO. MODE CD PLAY REF NO. Q8563 Q8564 Q8565 QR8420 QR9030 MODE CD PLAY SA-PT870GA/GC/GJ/GS DVD MODULE P.C.B.
CD PLAY STANDBY IC2002 REF NO. MODE CD PLAY STANDBY IC2003 REF NO. MODE CD PLAY STANDBY REF NO. IC2101 MODE CD PLAY STANDBY IC2101 REF NO. MODE CD PLAY STANDBY IC2101 REF NO. MODE CD PLAY STANDBY SA-PT870GA/GC/GJ/GS MAIN P.C.B.
CD PLAY STANDBY IC6601 REF NO. MODE CD PLAY STANDBY REF NO. IC6602 MODE CD PLAY STANDBY Q2002 Q2003 Q2004 Q2005 Q2006 REF NO. MODE CD PLAY STANDBY Q2007 Q2030 Q2031 Q2032 REF NO. MODE CD PLAY STANDBY SA-PT870GA/GC/GJ/GS MAIN P.C.B.
11.14. Mic P.C.B. IC7000 REF NO. MODE CD PLAY -6.7 STANDBY -6.7 IC7100 REF NO. MODE CD PLAY STANDBY REF NO. Q7001 Q7002 Q7003 Q7100 Q7101 MODE CD PLAY STANDBY Q7102 REF NO. MODE CD PLAY STANDBY SA-PT870GA/GC/GJ/GS MIC P.C.B.
13 Overall Simplified Block Diagram Overall Block Diagram Y,C ,C Video Buffer iPo d V SCART SCART JACK VIDEO JACK Y, P Video Buffer MUTE 4-SPI IPOD VIDEOSEL Communication SENSE1 w/ AM2G DVD MODULE Solution MUTE_C_S Surround Except PT170 HP_MUTE WIRELESS SD RAM 64Mb AUX_MUTE...
FX SCS Q2031 FP8101 CN2001 DVD CLK DVD CLK CN2003 CN6300 CN6301 FX INT FX INT LEVEL SHIFTER TO/FROM DVD (AUDIO) FP8101 CN2001 DVD STAT DVD STAT Q2006 FP8101 CN2001 ZFLAG&AMUTE DVD MUTE INVERTER SA-PT870GA/GC/GS/GJ SYSTEM CONTROL BLOCK DIAGRAM DVD MUTE...
AND GATE NIRQ NRESET D+3.3V NRST TXRST NRESET HDMIRST TRCDATA2 IC3952 C0CBCDC00063 TERMINAL VOLTAGE REGULATOR HOTPLG Q3941,Q3942,Q3943 M + 9V + 5V CN2001 FP8101 CEC IN CEC CIRCUIT TO/FROM SYSTEM CONTROL CN2001 FP8101 CEC OUT SA-PT870GA/GC/GS/GJ DVD (HDMI) BLOCK DIAGRAM...
O1 2 D5645 FAN DC OUT CN5501 X5501 X5500 FAN MOTOR FAN DC FAN DC FROM/TO D5502 DRIVE FAN GND CN5501 Q5640, SYSTEM CONTROL Q5642, Q5644 FOR GA/GC/GS CN2009 CN5050 DC DET CN2009 CN5050 SA-PT870GA/GC/GS/GJ DIGITAL AUDIO AMP BLOCK DIAGRAM...
(SOLDER SIDE) SPEAKERS FRONT H6501* CN5050 FP8531 SURROUND VOLTAGE SELECTOR P.C.B. FP8251 (SOLDER SIDE) VOLT ADJ JK6502 S5701 SETUP MIC TO OPTICAL PICKUP UNIT TO SPINDLE/ TRAVERSE MOTOR NOTE: " * " REF IS FOR INDICATION ONLY. SA-PT870GA/GC/GJ/GS WIRING CONNECTION...
16 Schematic Diagram Notes • Voltage and signal line : +B signal line • This schematic diagram may be modified at any time : -B signal line : Audio output signal line with the development of new technology. : Video output signal line Notes: : Audio &...
DOCK5V C2020 DOCK5V E2902 (CN1002) DOCK_L_OUT DOCK_L OUT IN SCHEMATIC DPORT_AGND DPORT_AGND DIAGRAM - 16 DOCK_R_OUT DOCK_R OUT IPOD_DET IPOD DET VGND VIDEO VIDEO VGND VGND C2015 220P C2016 220P TO MAIN C2014 SA-PT870GA/GC/GJ/GS SECTION (3/4) MAIN CIRCUIT AGND AGND...
Page 125
POWER SUPPLY Q2926 RF+5V B1GDCFJJ0047 Q2930 PCONT INVERTER B1GBCFJJ0051 TEST R6603 ECO_CTL POWER CONTROL D2964 Q2925 MA2J11100L Q2003 C2006 B1ABGC000005 50V2.2 B1GBCFLL0037 IC2003 TO MAIN INVERTER RESET SECTION (4/4) RFKWEPT470EB R6605 R6606 EEPROM SA-PT870GA/GC/GJ/GS VREF1 ECO_SW MAIN CIRCUIT D2971 B0EAKM000117 AGND...
D GNDREM SENSE DIAGRAM - 6 R1002 DOCK_R OUT IN - L IPOD DET IN - R VGND OUT_L VIDEO OUT_R L1009 J0JHC0000107 VGND AUDIO_RETURN L1008 J0JHC0000107 IPOD_DET SA-PT870GA/GC/GJ/GS AC INLET / iPod / WIRELESS ADAPTER / VOLTAGE SELECTOR CIRCUIT...
19 Terminal Function of ICs Terminal Name Function AV_MUTE No Connection 19.1. IC2001 (RFKWMPT470EB): IC RGB_H No Connection VMUTE2 No Connection MICRO PROCESSOR VMUTE Video Mute Control YC_H No Connection SCART_MUTE No Connection Terminal Name Function UNLOAD_SW Unload Switch Signal INNER_SW Inner SW for CR14 changer ECHO_LVL2...
Page 144
Terminal Name Function Clock Input Serial Interface Strobe Key Data Input 1 (No Connec- tion) Key Data Input 2 (No Connec- tion) Power Supply (+5V) O Segment Output 18 O Segment Output 17 O Segment Output 16 O Segment Output 15 O Segment Output 14 O Segment Output 13 O Segment Output 12...
*H6803 SETUP ZJ5803 CN6402 SPEAKER CN2016 JK6502 P.C.B.) (PANEL P.C.B.) FL6801 VR6901 *H5801 CN6401 *TL4 *TL3 ZJ5801 JK6901 *WIRE *TL2 CLAMPER (SMPS P.C.B.) SA-PT870GA/GC/GS/GJ-K CABINET DRAWINGS NOTE: " * " PART IS NOT SUPPLIED / REF IS FOR INDICATION ONLY.
Page 146
20.1.2. Packaging ACCESSORIES BAG (FOR GS ONLY) REMOTE CONTROL A1-1 R/C BATTERY COVER AC CORD (FOR GA/GC/GS ONLY) **SPACER PAD SA-PT870GA/GC/GS/GJ AC CORD (FOR GJ ONLY) OI BOOK SB-PT870EG FM INDOOR ANTENNA CALIBRATION MIC A6 VIDEO CABLE SPEAKER LABEL F R O N T...
REXX0726 WIRE (MN- RMBX0075-1 DOOR SPRING AUTO) RMC0465 TR SPRING REXX0770-1 6P WIRE (MN-MN) RMCX0042 EARTH SPRING RGB0164-S PANASONIC BADGE RMCX0061 USB EARTH SPRING RGKX0505-K DVD LID RMCX0065 GROUND SPRING RFKLPT870EEK BOTTOM LID ASS'Y RMKX0155D BOTTOM CHASSIS RGKX0509B-K CRADLE LID...
Page 148
Safety Ref. Part No. Part Name & Qty Remarks Description RMR0502A-W PCB SUPPORT RMVX0120-K CRADLE COVER RMX0302 DAMPER RUBBER REEX0953 (MN- WIRELESS) RMKX0127-K1 TRANSMITTER CHASSIS RMYX0191 HEATSINK EXTRUS- SION RMZX0038 IC INSULATOR VHD1224-1 SPRING HOLDER SCREW XSN3+4FJ SCREW XTB3+10JFJ SCREW XTW3+8TFJ SCREW REXX0728...
20.2. Electrical Replacement Part List Safety Ref. Part No. Part Name & Qty Remarks Description Safety Ref. Part No. Part Name & Qty Remarks IC3952 C0CBCDC00063 Description IC5000 C1BA00000487 PRINTED CIRCUIT IC5200 C1BA00000487 BOARDS IC5300 C1BA00000487 PCB1 RFKBX0681A-M DVD MODULE P.C.B (RTL) IC5400 C1BA00000487...
Page 150
Safety Ref. Part No. Part Name & Qty Remarks Safety Ref. Part No. Part Name & Qty Remarks Description Description IC9001 C0JBAZ001251 Q8552 B1ADGB000008 TRANSISTOR IC9002 C0JBAZ001251 Q8561 2SD1819A0L TRANSISTOR IC9003 C0JBAB000908 Q8562 B1ADGB000008 TRANSISTOR IC9005 C0DBZYY00266 Q8563 B1CFHA000002 TRANSISTOR Q8564 B1CFHA000002 TRANSISTOR...
Page 151
Safety Ref. Part No. Part Name & Qty Remarks Safety Ref. Part No. Part Name & Qty Remarks Description Description D5726 MA2J11100L DIODE FP8251 K1MN07AA0076 7P CONNECTOR D5727 MA2J11100L DIODE FP8531 K1MY26AA0021 26P CONNECTOR D5729 B0EAMM000057 DIODE FP9001 K1KA05BA0014 5P CONNECTOR D5730 MA2YF8000L DIODE...
Page 152
Safety Ref. Part No. Part Name & Qty Remarks Safety Ref. Part No. Part Name & Qty Remarks Description Description L6920 J0JBC0000019 INDUCTOR X9004 H1A4805B0027 CRYSTAL OSCILLA- L7001 J0JBC0000030 INDUCTOR L7002 J0JBC0000030 INDUCTOR FL DISPLAY L7004 J0JBC0000019 INDUCTOR FL6801 A2BB00000169 FL DISPLAY L7005 J0JBC0000019...
Page 153
Safety Ref. Part No. Part Name & Qty Remarks Safety Ref. Part No. Part Name & Qty Remarks Description Description K8252 D0GBR00JA008 1/16W W2848 D0GDR00JA017 1/10W K8571 D0GBR00JA008 1/16W W2849 D0GBR00JA008 1/16W L8250 D0GBR00JA008 1/16W W2850 D0GDR00JA017 1/10W LB8255 ERJ2GE0R00X 1/16W W2851 D0GBR00JA008...
Page 154
Safety Ref. Part No. Part Name & Qty Remarks Safety Ref. Part No. Part Name & Qty Remarks Description Description W2921 D0GDR00JA017 1/10W R2007 D0GB473JA008 1/16W W2922 D0GDR00JA017 1/10W R2008 D0GB473JA008 1/16W W2923 D0GDR00JA017 1/10W R2010 D0GB102JA008 1/16W W2924 D0GBR00JA008 1/16W R2012 D0GB103JA008...
Page 155
Safety Ref. Part No. Part Name & Qty Remarks Safety Ref. Part No. Part Name & Qty Remarks Description Description R2101 D0GB103JA008 1/16W R2290 D0GB562JA008 5.6K 1/16W R2102 D0GB332JA008 3.3K 1/16W R2291 D0GB392JA008 3.9K 1/16W R2103 D0GB273JA008 1/16W R2292 D0GB681JA008 1/16W R2104 D0GBR00JA008...
Page 156
Safety Ref. Part No. Part Name & Qty Remarks Safety Ref. Part No. Part Name & Qty Remarks Description Description R2906 ERJ3RBD682V 6.8K 1/16W R5200 D0GF100JA014 1/8W R2907 D0GB272JA008 2.7K 1/16W R5201 D0GF100JA014 1/8W R2908 D0GB561JA008 1/16W R5204 D0GB101JA008 1/16W R2909 D0GB393JA008 1/16W...
Page 157
Safety Ref. Part No. Part Name & Qty Remarks Safety Ref. Part No. Part Name & Qty Remarks Description Description R5721 D0GD103JA017 1/10W R6543 D0GB273JA008 1/16W R5722 D0GB102JA008 1/16W R6544 D0GB563JA008 1/16W R5723 ERJ1TYJ333U R6545 D0GB154JA008 150K 1/16W R5724 ERJ1TYJ333U R6546 D0GB182JA008 1.8K...
Page 158
Safety Ref. Part No. Part Name & Qty Remarks Safety Ref. Part No. Part Name & Qty Remarks Description Description R8003 D0GA103JA023 1/16W R8559 D0GA153JA023 1/16W R8011 D0GA220JA023 1/16W R8561 ERJ2GE0R00X 1/16W R8012 D0GA220JA023 1/16W R8562 D0GA102JA023 1/16W R8013 D0GA220JA023 1/16W R8563 D0GA102JA023...
Page 159
Safety Ref. Part No. Part Name & Qty Remarks Safety Ref. Part No. Part Name & Qty Remarks Description Description RX9018 D1H447220001 RESISTOR NETWORK C2214 F1H1H562A219 5600pF RX9020 D1H447220001 RESISTOR NETWORK C2215 F1H1C563A055 0.056uF 16V C2216 F1H1C563A055 0.056uF 16V CAPACITORS C2217 F1H1H104A013 0.1uF...
Page 160
Safety Ref. Part No. Part Name & Qty Remarks Safety Ref. Part No. Part Name & Qty Remarks Description Description C2811 F1H1H104A013 0.1uF C3955 F1G1C1030007 0.01uF C2812 F1H1H104A013 0.1uF C3956 F1H0J1050013 6.3V C2817 F1H1C105A097 C3964 F1G1A1040006 0.1uF C2818 F1H1C105A097 C3965 F1G1H100A565 10pF C2823...
Page 161
Safety Ref. Part No. Part Name & Qty Remarks Safety Ref. Part No. Part Name & Qty Remarks Description Description C5216 F1H1H331A013 330pF C5431 F1H1H102A219 1000pF C5217 F1H1H104A013 0.1uF C5440 F2A2A2200035 22uF 100V C5218 F1J2A221A030 220pF 100V C5445 F1H1H104A013 0.1uF C5219 F1K2A1040007 0.1uF...
Page 162
Safety Ref. Part No. Part Name & Qty Remarks Safety Ref. Part No. Part Name & Qty Remarks Description Description C5808 F2B1V222A007 2200uF C6919 F1H1H101A720 100pF C5810 F1H1H104A013 0.1uF C6925 F1H1H103A219 0.01uF C5811 F1J2E1030004 0.01uF 250V C6931 F1H1H103A219 0.01uF C5812 F1H1H104A013 0.1uF C6933...
Page 163
Safety Ref. Part No. Part Name & Qty Remarks Safety Ref. Part No. Part Name & Qty Remarks Description Description C8022 F1G1C104A083 0.1uF C8524 F1G1C104A083 0.1uF C8023 F1G1C104A083 0.1uF C8525 F1G1C562A039 5600pF C8024 F1G1C104A083 0.1uF C8526 F1G1C183A039 0.018uF 16V C8026 F1G1C104A083 0.1uF C8527...
Need help?
Do you have a question about the SA-PT870GA and is the answer not in the manual?
Questions and answers