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Summary of Contents for Wilo Atmos ISO FF 100-200
- Page 1 WILO Mather and Platt – Atmos ISO FF (UL firefighting) Pumps Installation and Operating Instructions...
- Page 2 Disclaimer WILO Mather and Platt is very grateful for your interest in its products. The basic objective of this document is to provide instructions for maintaining and operating WILO Mather and Platt Atmos ISO FF pumps. Instructions are compiled for the person having a working knowledge of End Suction pumps and the pumps shall be installed under expert supervision and guidance.
- Page 3 Fig.2: Engine Driven Pump [Page No.11, Point No. 6.1.2] Equal Clearance to be maintained on all sides on the periphery for coupling alignment Fig.3: Pump Foundation [Page No.15, Point No. 7.2.1] Installation and operating instructions WILO Mather and Platt – Atmos ISO FF Pumps...
- Page 4 Fig.4: Leveling of Base-plate [Page No.15, Point No. 7.2.2] Fig.5: Coupling assembly [Page No., Point 7.2.3] Fig.5: Coupling Alignment [Page No.16, Point No. 7.2.3] Fig.6: Forces and Moments [Page No.17, Point No. 7.2.4] Installation and operating instructions WILO Mather and Platt – Atmos ISO FF Pumps...
- Page 5 God [Page No.17, Point No. 7.2.5] ge No.17, Point No.7.2.5] . 8: Suction line [Page No.17, Point N Fig.11: Stuffing box packing [Page No.18, Point No. 7.2.7] Installation and operating instructions WILO Mather and Platt – Atmos ISO FF Pumps...
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Page 6: Table Of Contents
12 Recommended Oil Grade …………………....................24 13 Acceptable field vibration limit charts ....................24 14 Annexures-1 Cross Sectional Drawings ....................25 15 Annexures-2 Pre- Commissioning & Commissioning formats ..............28 Installation and operating instructions WILO Mather and Platt – Atmos ISO FF Pumps... - Page 7 Installation and operating instructions WILO Mather and Platt – Atmos ISO FF Pumps...
- Page 8 Installation and operating instructions WILO Mather and Platt – Atmos ISO FF Pumps...
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Page 9: General Information
• Highly flammable materials are always to be kept at a safe The user can suffer (serious) injuries. “Warning” implies distance from the product. that (serious) injury to persons is probable if this information is disregarded. Installation and operating instructions WILO Mather and Platt – Atmos ISO FF Pumps... -
Page 10: Safety Instructions For Installation And Maintenance Work
(see lifting diagrams - see also general safety Information, chapter 2 Pg. No.8) These must have sufficient load bearing capacity to ensure that the product can be transported safely. Installation and operating instructions WILO Mather and Platt – Atmos ISO FF Pumps... -
Page 11: Delivery
(i.e., type of liquid, temperature, or duty point), the end user must ask a written agreement to WILO Mather and Platt on the new operating conditions before starting the pump. Installation and operating instructions WILO Mather and Platt – Atmos ISO FF Pumps... -
Page 12: Type Key
Suction pressure gauge Flow meter Discharge pressure gauge Waste cone Automatic air release valve Diesel engine accessories Pressure relief valve Spare parts Instruction, operation & maintenance manual. Installation and operating instructions WILO Mather and Platt – Atmos ISO FF Pumps... - Page 13 For correct operation of the pack gland as light leakage (40-60 drops per minute) is essential. If the leakage is reduced too much by re-tightening the packing, the packing rings will be destroyed. Installation and operating instructions WILO Mather and Platt – Atmos ISO FF Pumps...
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Page 14: Installation And Electrical Connection (Motor / Pump Coupling System)
12.5 * 1.15 = 14.3 kW • IEC motor power rating available: 15 kW • Use a foot mounted motor B3 (IM 1001) which comply with the IEC34-1 standard. Installation and operating instructions WILO Mather and Platt – Atmos ISO FF Pumps... -
Page 15: Installation Of The Complete Pump Set
For installations where a low level of noise is expected, built the foundation in a pit lined with appropriate insulation material to avoid vibration transmission to the ground. Installation and operating instructions WILO Mather and Platt – Atmos ISO FF Pumps... - Page 16 0.1mm or better. Check that no damage can be caused when the shaft of the driven unit is turned. Installation and operating instructions WILO Mather and Platt – Atmos ISO FF Pumps...
- Page 17 Moments 1020 1180 1760 2440 (Nm) the spindle in a horizontal position or pointing vertically 1000 1360 1760 2580 3800 downward. ENTS ONPUMP S, [Nm] Installation and operating instructions WILO Mather and Platt – Atmos ISO FF Pumps...
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Page 18: Electrical Connection
If the machine has been switched off by, a protective device, it must not be switched on again until the error has been corrected. Installation and operating instructions WILO Mather and Platt – Atmos ISO FF Pumps... -
Page 19: Filling And Venting
• Check that the bearing is not overheating. Bearings will normally run at a temperature of 30˚C-35˚C above Installation and operating instructions WILO Mather and Platt – Atmos ISO FF Pumps... -
Page 20: Normal Shutdown
In the event of any malfunction of the equipment, switch off the pump set. When the pump has come to rest, close the suction & discharge valves, isolate the driving unit power supply & rectify the fault. Installation and operating instructions WILO Mather and Platt – Atmos ISO FF Pumps... -
Page 21: Maintenance
The above Routine Maintenance checklist is for pump only. Refer Motor / Engine manufacturers manual for the respective routine maintenance checks. Tightening torques – Untreated Screw (black finish); Coefficient of Friction 0.14 Property Torque Nominal Diameter - Course Thread Class Ft.lb Installation and operating instructions WILO Mather and Platt – Atmos ISO FF Pumps... -
Page 22: Overhaul Maintenance
• Impeller reasonably accurate forecast regarding when a particular • Neck Rings component may require renewal can be made. • Sleeves • Stuffing Box Bush Installation and operating instructions WILO Mather and Platt – Atmos ISO FF Pumps... -
Page 23: Reassembling The Pump
Adjust the support foot and tighten bolt. • Bearing Fit the casing plug. ✓ ✓ ✓ (coupling end) O ring for ✓ ✓ ✓ sleeve Installation and operating instructions WILO Mather and Platt – Atmos ISO FF Pumps... -
Page 24: Faults, Causes And Remedies
2. For more information on proper disposal, please contact your local council or waste disposal office or the supplier from whom you obtained the product. NOTE: The pump must not be disposed of along with household waste! Further information on recycling can be found at: www.wilo-recycling.com Installation and operating instructions WILO Mather and Platt – Atmos ISO FF Pumps... - Page 25 Grease Lubricated Bearings Indian Oil Corporation Servo System-46 Servogem-2/3 Hindustan Petroleum Enclo-46 Lithion-2/3 Bharat Petroleum Hydral-46 Multipurpose Grease-3 Hydraulic Institute Standard (ANSI/HI 9.6.4-2016) Acceptable field vibration limit chart (9.6.4.2.5.1a) Installation and operating instructions WILO Mather and Platt – Atmos ISO FF Pumps...
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Page 26: Recommended Oil Grade
4250 ‘O’ Ring for Sleeve 2111 Spacer Sleeve 4250-1 ‘O’ Ring for Casing 2300 Logging Ring 2310 Gland 2410 Gland Packing 2423 Retainer Plate 2600 Bearing (DE) Installation and operating instructions WILO Mather and Platt – Atmos ISO FF Pumps... -
Page 27: Annexures-1 Cross Sectional Drawings
4250 ‘O’ Ring for Sleeve 2111 Spacer Sleeve 4250-1 ‘O’ Ring for Casing 2300 Logging Ring 2310 Gland 2410 Gland Packing 2423 Retainer Plate 2600 Bearing (DE) Installation and operating instructions WILO Mather and Platt – Atmos ISO FF Pumps... - Page 28 4250 ‘O’ Ring for Sleeve 2111 Spacer Sleeve 4250-1 ‘O’ Ring for Casing 2300 Logging Ring 2310 Gland 2410 Gland Packing 2423 Retainer Plate 2600 Bearing (DE) Installation and operating instructions WILO Mather and Platt – Atmos ISO FF Pumps...
- Page 29 Coupling of pump and drive and free rotation of shafts in coupled condition Suction valve is fully opened Pump is fully primed, and all air is vented Delivery valve is closed (if required) Emergency shutdown is possible Installation and operating instructions WILO Mather and Platt – Atmos ISO FF Pumps...
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Page 30: Annexures-2 Pre- Commissioning & Commissioning Formats
Coupling of pump and drive and free rotation of shafts in coupled condition Suction valve is fully opened Pump is fully primed, and all air is vented Delivery valve is closed (if required) Emergency shutdown is possible Installation and operating instructions WILO Mather and Platt – Atmos ISO FF Pumps... - Page 31 DE Bearing Temperature DE Bearing Temperature NDE Bearing Temperature NDE Bearing Temperature Duration of Trial Run Winding Temperature (Max.) Observations and Remarks: Customer Representative WILO M&P Representative Installation and operating instructions WILO Mather and Platt – Atmos ISO FF Pumps...
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Page 32: Water Temperature
DE Bearing Temperature Lubricating Oil Temperature NDE Bearing Temperature Gear Box Temperature Duration of Trial Run Observations and Remarks: Auto Mode / Manual Mode Customer Representative WILO M&P Representative Installation and operating instructions WILO Mather and Platt – Atmos ISO FF Pumps... - Page 33 Pump set Levelling Record Required accuracy of pump set levelling is 0.05 mm Result: Customer Representative WILO M&P Representative Installation and operating instructions WILO Mather and Platt – Atmos ISO FF Pumps...
- Page 34 A: Before Connecting Suction and Delivery Piping: Gap Between Coupling Halves: Actual Gap: B: After Connecting Suction and Delivery Piping: Gap Between Coupling Halves: Actual Gap: Customer Representative WILO M&P Representative Installation and operating instructions WILO Mather and Platt – Atmos ISO FF Pumps...
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Page 35: Instrument Details
Noise level measurement at Pump House Floor Noise Level in dBA: Background Noise (dBA): Instrument Details: Distance -1 Mtr. from the Pump: Make: Model: Sr. No.: Customer Representative WILO M&P Representative Installation and operating instructions WILO Mather and Platt – Atmos ISO FF Pumps... - Page 36 Velocity Displacement Velocity Displacement Velocity (mm/sec.) (mm/sec.) (mm/sec.) Pump DE Pump NDE Motor DE Motor NDE Instrument Details: Make: Model: Sr. No: Customer Representative WILO M&P Representative Installation and operating instructions WILO Mather and Platt – Atmos ISO FF Pumps...
- Page 37 Bearing Temperature: Sr. No. Position Temperature Ambient Temperature Remarks Pump DE Pump NDE Motor DE Motor NDE Instrument Details: Make: Model: Sr. No: Customer Representative WILO M&P Representative Installation and operating instructions WILO Mather and Platt – Atmos ISO FF Pumps...
- Page 38 WILO Mather and Platt Pumps Pvt. Ltd. Mumbai-Pune Road, Chinchwad, Pune- 411 019, Maharashtra (India) Tel: +91 20 27442100/1/2/3/4, Toll Fee Service: 1-800-266-8866 Fax: +91 2027442111 service.in@wilo.com www.wilo.in Installation and operating instructions WILO Mather and Platt – Atmos ISO FF Pumps...
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