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Carrier FT5 Installation Instructions Manual
Carrier FT5 Installation Instructions Manual

Carrier FT5 Installation Instructions Manual

Fan coil, 2-stage, for r-454b refrigerant 2 thru 5 ton

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FT5, FG5
Fan Coil, 2-Stage,
for R-454B Refrigerant
2 thru 5 Ton
NOTE: Read the entire instruction manual before starting the
installation.
Fig. 1 - Typical Unit

Table of Contents

Table of Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Safety Considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Heater Packages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Check Equipment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Mount Fan Coil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Upflow Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Modular Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Horizontal Installations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Downflow Installations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Air Ducts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Ductwork Acoustical Treatment . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Electrical Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Heat Staging Option. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Manufactured Housing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Refrigerant Flow-Control Device . . . . . . . . . . . . . . . . . . . . . . . . 12
Disassembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Condensate Drain. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Leak Dissipation System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Leak Dissipation System Self-Test . . . . . . . . . . . . . . . . . . . . . . . 15
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Installation Instructions
A02332A
Unit Start-Up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Easy Select Configuration Taps. . . . . . . . . . . . . . . . . . . . . . . . . . 16
Accessory Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Fan Coil Sequence of Operation . . . . . . . . . . . . . . . . . . . . . . . . . 18
Troubleshooting ECM Motor and Controls. . . . . . . . . . . . . . . . . 19
Start-Up Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Care and Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

Safety Considerations

Improper installation, adjustment, alteration, service, maintenance, or
use can cause explosion, fire, electrical shock, or other conditions which
may cause death, personal injury or property damage. Consult a
qualified installer, service agency, or your distributor or branch for
information or assistance. The qualified installer or agency must use
factory-authorized kits or accessories when modifying this product.
Refer to the individual instructions packaged with the kits or accessories
when installing.
Follow all safety codes. Wear safety glasses, protective clothing, and
work gloves. Use quenching cloth for brazing operations. Have fire
extinguisher available. Read these instructions thoroughly and follow all
warning or cautions included in literature and attached to the unit.
Consult local building codes and the current editions of the National
Electrical Code (NEC) NFPA 70.
In Canada, refer to the current editions of the Canadian Electrical Code
CSA C22.1.
Recognize safety information. When you see this symbol
and in instructions or manuals, be alert to the potential for personal
injury. Understand the signal words DANGER, WARNING, CAUTION,
and NOTE. These words are used with the safety-alert symbol.
DANGER identifies the most serious hazards which will result in severe
personal injury or death. WARNING signifies hazards which could
result in personal injury or death. CAUTION is used to identify unsafe
practices which may result in minor personal injury or product and
property damage. NOTE is used to highlight suggestions which will
result in enhanced installation, reliability, or operation.
WARNING
!
PROPERTY OR PERSONAL INJURY
HAZARD
Risk of fire. Flammable refrigerant used.
To be repaired only by trained service personnel. Do
not puncture refrigerant tubing.
Auxiliary devices which may be ignition sources shall
not be installed in the ductwork, other than auxiliary devices listed for
use with the specific appliance. See instructions.
Dispose of refrigerant properly in accordance with federal or local
regulations.
Failure to follow proper R-454B mitigation system installation
instructions can result in property damage, personal injury, or death. If
any fault codes are listed, please troubleshoot to prevent system
malfunction.
on the unit

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Summary of Contents for Carrier FT5

  • Page 1: Table Of Contents

    FT5, FG5 Fan Coil, 2-Stage, for R-454B Refrigerant 2 thru 5 Ton Installation Instructions NOTE: Read the entire instruction manual before starting the Unit Start-Up ......... . 16 installation.
  • Page 2: Introduction

    FT5, FG5: Installation Instructions Introduction WARNING Model FT5/FG5 Fan Coil units are designed for flexibility and can be used for upflow, horizontal, or downflow (kits required on manufactured PERSONAL INJURY / PROPERTY DAMAGE HAZARD and mobile home) applications. These units are designed specifically for...
  • Page 3: Mount Fan Coil

    NOTE: If the door gasket is damaged or missing, the unit may not meet the ASHRAE 193 standard for cabinet air leakage. See the Product Data FT5/FG5 Fan Coils can be installed for upflow and horizontal-left for this model or contact your supplier to order the gasket kit.
  • Page 4 FT5, FG5: Installation Instructions A07140B Fig. 4 – Slope Coil in Horizontal-Left Application (Factory Ready) FACTORY SHIPPED HORIZONTAL LEFT APPLICATION DISSIPATION SENSOR CABLE ROUTING COIL BRACKET COIL SUPPORT RAIL DRAIN PAN SUPPORT BRACKET DISSIPATION COIL BOARD AIR SEAL BRACKET ASSEMBLY...
  • Page 5: Modular Units

    FT5, FG5: Installation Instructions Modular Units 4. Remove coil mounting screw securing coil assembly to right side casing flange. Some sizes of the Fan Coils are available in 2-piece modular 5. Remove coil assembly. construction. Modular construction allows installer to disassemble unit into 2 components, coil box and blower box, for ease of installation 6.
  • Page 6: Refrigerant Connections

    FT5, FG5: Installation Instructions COIL MOUNTING SCREW COIL SUPPORT RAIL DISSIPATION SENSOR DRAIN PAN REFRIGERANT SLOPE COIL CONNECTIONS PRIMARY DRAIN DISSIPATION SENSOR SECONDARY DRAIN CABLE ROUTING A230499 Fig. 7 – Slope Coil in Horizontal-Right Application HORIZONTAL RIGHT APPLICATION REFRIGERANT CONNECTIONS...
  • Page 7: Downflow Installations

    FT5, FG5: Installation Instructions Downflow Installations Horizontal Right Conversion of Units With A-Coil 1. Remove blower and coil access panels (Fig. CAUTION 2. Disconnect and remove sensor on delta plate and install on horizontal drain pan clip (Fig. 19). UNIT OR PROPERTY DAMAGE HAZARD IMPORTANT: Sensor must be installed with the connector facing Failure to follow this caution may result in product or property damage.
  • Page 8: Air Ducts

    FT5, FG5: Installation Instructions Air Ducts 4” (102mm) MAX Connect supply-air duct over outside of 3/4-in. (19mm) flange provided SECURE FAN COIL TO STRUCTURE on supply-air opening. Secure duct to flange with proper fasteners for UNIT AWAY FROM WALL type of duct used, and seal duct-to-unit joint.
  • Page 9: Line Voltage Connections

    FT5, FG5: Installation Instructions Line-Voltage Connections J4 – This jumper is for OD pairing flexibility . As shipped, Y1 is connected to Y/Y2 by a field-removable jumper J4. Jumper J4 remains To pair an electric heater with the fan coil, remove and discard power...
  • Page 10 FT5, FG5: Installation Instructions Y-IN SEC-1 (Pin 5) Y-IN SEC-1 (Pin 5) W-IN SEC-2 Common W-IN (Pin 3) SEC-2 Common (Pin 3) 8 Pin Connector Pin Outputs Pin 1 – 24VAC 8 Pin Connector Pin Outputs 8-Pin 4-Pin Pin 2 – G-OUT Pin 1 –...
  • Page 11: Heat Staging Option

    FT5, FG5: Installation Instructions NOTE: Where local codes require thermostat wiring be routed through conduit or raceways, splices can be made inside the fan coil unit. All wiring must be NEC Class l and must be separated from incoming power leads.
  • Page 12: Refrigerant Tubing Connection And Evacuation

    FT5, FG5: Installation Instructions Refrigerant Tubing Connection and Evacuation Insulate entire suction tube. Do not use damaged, dirty, or contaminated tubing because it may plug refrigerant flow control device. Always evacuate coil and field-supplied tubing to 500 microns before opening outdoor unit service valves.
  • Page 13: Condensate Drain

    FT5, FG5: Installation Instructions Condensate Drain NOTE: When connecting condensate drain lines avoid blocking filter access panel. Prime both primary and secondary condensate traps after To connect drains the cap openings must be removed. Use a knife to start connecting to drain pan.If unit is located in or above a living space the opening near the tab and using pliers, pull the tab to remove the disk.
  • Page 14: Leak Dissipation System

    FT5, FG5: Installation Instructions Leak Dissipation System WARNING PERSONAL INJURY OR PROPERTY DAMAGE HAZARD Failure to follow proper R-454B mitigation system installation instructions can result in property damage, personal injury, or death. If any fault codes are listed, please troubleshoot to prevent system malfunction.
  • Page 15: Leak Dissipation System Self-Test

    FT5, FG5: Installation Instructions Leak Dissipation System Self-Test Troubleshooting Power on the unit and verify proper functioning of equipment. The For all flash codes, first try power cycling the system to remove the yellow LED on the dissipation board should be steady. If flash codes are code.
  • Page 16: Unit Start-Up

    MOLEX 12-PIN CONNECTOR A95276B Fig. 23 – Connection Detail of Printed-Circuit Board (also showing 12-pin cable), applicable to FT5, FG5 A95275B Fig. 22 – Detail of Printed-Circuit Board The Fan Coil must be configured to operate properly with system components with which it is installed. To successfully configure a basic...
  • Page 17 3. HP-EFF - Heat Pump Efficiency provides same airflow for heating COMFORT OPTIONS - Warmer Heating and cooling modes to increase overall HP efficiency; approximately The FT5/FG5 Fan Coils provide better than average humidity control 350 CFM per ton. The factory setting is AC. (See Fig.
  • Page 18: Accessory Installation

    Fan Coil Sequence of Operation Accessory Electric Heaters The FT5/FG5 will supply airflow in a range which is more than twice the Electric heaters may be installed with the Fan Coil per instructions range of a standard fan coil. It is designed to provide nominal cooling supplied with electric heater package.
  • Page 19: Troubleshooting Ecm Motor And Controls

    FT5, FG5: Installation Instructions Troubleshooting ECM Motor and Controls 12-PIN PLUG (PL-1) ON EASY SELECT BOARD 1. Unplug harness from board. WARNING 2. Check for appropriate voltages on pins with Easy Select Board screw terminals jumpered (see Fig. 22 for values and see example ELECTRICAL SHOCK HAZARD below).
  • Page 20: Care And Maintenance

    FT5, FG5: Installation Instructions Care and Maintenance WARNING ELECTRICAL SHOCK HAZARD Failure to follow this warning could result in personal injury or death. Disconnect all power to unit before servicing field wires or removing control package. The disconnect (when used) on access panel does not disconnect power to the line side of disconnect, but does allow safe service to all other parts of unit.
  • Page 21 FT5, FG5: Installation Instructions Table 7 – CFM Range FAN COIL SIZE SYSTEM SIZES CFM RANGE 24, 30, 36 315-1210 24, 30, 36, 42 315-1410 36, 42, 48 395-1800 42, 48, 60 475-2015 Table 8 – Airflow Delivery (CFM) in Cooling Mode OPERATING MODE SINGLE—SPEED...
  • Page 22 FT5, FG5: Installation Instructions Table 9 – Cooling Airflow Delivery (CFM) when pairing with 37MU* (2-Speed ODU) OPERATING MODE FAN ONLY TWO—SPEED APPLICATION OUTDOOR UNIT High Speed Low Speed UNIT SIZE Nominal Nominal CAPACITY High Cooling Cooling Cooling Dehumidity Cooling...
  • Page 23 1750 1750 NOTES: These airflows are minimum acceptable airflows as UL listed. Actual airflow delivered will be per airflow delivery chart for Electric Heating Modes. © 2024 Carrier. All rights reserved. Edition Date: 10/24 Catalog No: IM-FT5-FG5-02 A Carrier Company Replaces: IM-FT5-FG5-01 Manufacturer reserves the right to change, at any time, specifications and designs without notice and without obligations.

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