Remote indicator i for vn/87plus omd vn/93 omd (17 pages)
Summary of Contents for Schaller Automation CobMOS 153214
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INSTRUCTIONS FOR USE CobMOS (153214) Version: Version 1.1 Document No.: Part number 180515 The original operating manual is written in German. Any translations are based on the original operating manual.
The reproduction, translation, microfilming and the storage and processing of these instructions, including in part, is only allowed with the consent of Schaller Automation Industrielle Automationstechnik GmbH & Co. KG. Any infringement shall attract damages and may have consequences under criminal law.
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VERSION HISTORY AND CHANGE NOTES Version Change Date Author Creation/release 22/06/2023 M. Flemmer Ethernet data access (8.6.1/8.6.2/8.6.3/8.6.4/8.7) 25/09/2023 M. Flemmer...
INFORMATION ABOUT THE OPERATING MANUAL Table of contents Information about the operating manual ................7 Validity of the operating manual ....................7 Use and purpose of the operating manual .................. 7 Document storage ........................8 Symbols in this operating manual ....................8 Applicable documents and regulations ..................
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INFORMATION ABOUT THE OPERATING MANUAL Assembly and installation ...................... 22 Preparatory steps by the customer ................... 22 6.1.1 Establishing the electrical power supply ................... 22 Setting up ..........................23 Assembling the system components ..................23 6.3.1 Assemble the top-hat rail housing ..................... 24 6.3.2 Electrical connection........................
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INFORMATION ABOUT THE OPERATING MANUAL Transfer protocols........................46 8.8.1 CANopen (CiA 401) ........................46 8.8.2 Modbus RTU ..........................52 8.8.3 MQTT ............................57 Removing the SD card ......................58 Maintenance ..........................60 Software update ........................60 9.1.1 Software update by removing the SD card ................60 9.1.2 Software update via USB connection ..................
INFORMATION ABOUT THE OPERATING MANUAL 1 Information about the operating manual 1.1 Validity of the operating manual This operating manual applies exclusively to the following products: • CobMOS hereafter referred to as the “device”. Firmware version at time of publication: V1.1 Last updated: 25/09/2023 1.2 Use and purpose of the operating manual The operating manual is intended for:...
INFORMATION ABOUT THE OPERATING MANUAL 1.3 Document storage These instructions, as well as all other applicable documents, must be kept safely so that they are always available to the qualified personnel at the place of use. The documents must be handed over in full to subsequent owners. 1.4 Symbols in this operating manual Various types of notation and symbols are used in the text of these instructions.
The terms in the order confirmation from Schaller Automation Industrielle Automationstechnik GmbH & Co. KG or the terms agreed in the contract apply. Claims for personal injury and damage are excluded if they are due to one or more of the following causes: •...
Schaller Automation Industrielle Automationstechnik GmbH & Co. KG reserves the right to amend and revise this document, if necessary. Schaller Automation's products have are customised products with a long service life and state-of-the-art design. There is therefore a range of factors that may require revision of this document, such as: •...
INFORMATION ABOUT THE OPERATING MANUAL 1.11 Variables and units of measurement that are used The following table lists the variables and units of measurement that are currently used in the operating manual. We reserve the right to add to or change the table, as necessary. Variable Unit Lengths...
SAFETY INSTRUCTIONS 2 Safety instructions This operating manual contains safety instructions. 2.1 Safety devices and guards These instructions for use contain instructions for your safety. The following basic safety instructions are instructions that always apply in order to operate the machine safely and keep the machine in a safe condition.
SAFETY INSTRUCTIONS CAUTION Potential risk of minor injury. Indicates a low-risk hazard that, if not avoided, may result in minor or moderate injury. NOTE Potential damage to the device or the surroundings. Indicates a potential hazard, with the aim of preventing damage. 2.3 Information, warning and mandatory signs that are used The following symbols and signs according to DIN EN ISO 7010 and DIN 4844-2 are used in this operating manual:...
SAFETY INSTRUCTIONS 2.4 Basic safety instructions The basic safety instructions are instructions that always apply in order to operate the machine safely and keep the device in a safe condition. If the following safety instructions are not observed, the following may occur: •...
IDENTIFICATION 3 Identification 3.1 Manufacturer's details Schaller Automation Industrielle Automationstechnik GmbH & Co. KG Industriering 14 66440 Blieskastel Saarland Germany Phone: +49 6842-508-0 Fax: +49 6842-508-260 Email: info@schaller.de www.schaller-automation.com 3.2 Type plate The product is identified by a type plate on the top of the device.
IDENTIFICATION 3.3 Technical data 3.3.1 Mechanical and electrical interfaces Mechanical data Dimensions (L x W x H) 160 mm x 90 mm x 33 mm Weight Approx. 210 g Attachment DIN top-hat rail (TH 35); keyhole slots Connections Spring-loaded terminals American Wire Gauge (AWG) –...
IDENTIFICATION 3.3.2 Environmental conditions Environmental conditions Operating temperature +0°C to +55°C Storage temperature -20°C to +50°C Max. vibrations 5 Hz to 13.2 Hz: 1 mm peak 13.2 Hz to 100 Hz: 7 m/s² peak (The given values describe the test conditions; there is no experience of operating outside this frequency range) Relative humidity up to 95%...
PRODUCT OVERVIEW In addition to providing the sensor signals on standardised interfaces, CobMOS can be integrated into a local network via Ethernet to visualise the sensor signals from ACCOMOS, BEAROMOS, GASMOS and the VN2020 or VN301plus on any end device via a web interface.
TRANSPORT AND STORAGE 5 Transport and storage 5.1 Unpacking and items included in delivery When you receive the device, check the whole delivery to ensure that it contains all the components. NOTE Dispose of the packaging materials in accordance with your local disposal regulations in the containers provided for this purpose.
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TRANSPORT AND STORAGE CAUTION Incorrect storage can damage the device. Keep the storage period for the device to a minimum. Keep the device in its original packaging. If stored for a longer period, check the condition of the device regularly. ...
ASSEMBLY AND INSTALLATION 6 Assembly and installation WARNING Failure to comply with the safety instructions may result in serious damage to property or the environment. Familiarise yourself with the basic safety instructions before starting assembly. Section 2.4 Basic safety instructions NOTE ...
ASSEMBLY AND INSTALLATION 6.2 Setting up NOTE Observe the ambient conditions when setting up. (E.g. humidity, vibration, etc.) Section 3.3.2 Environmental conditions The device may only be installed by qualified or trained personnel! Suitable electrical supply connections must be available at the site. ...
ASSEMBLY AND INSTALLATION 6.3.1 Assemble the top-hat rail housing The CobMOS module is installed in a suitable switch cabinet either on a DIN top-hat rail (TH 35) or using the keyhole slots on the back of the housing. Mechanical dimensions 6.3.2 Electrical connection With the exception of Ethernet and USB, the module is connected using spring-loaded terminals.
ASSEMBLY AND INSTALLATION can be supplied with power via the module; the GASMOS and OMD must be connected to a power supply separately. The PT100 temperature sensors are connected by 4-wire connection. If sensors that use a 2-wire connection are to be used for this (not recommended), the two outer connections must be connected.
ASSEMBLY AND INSTALLATION You must observe the wiring diagram on the housing when connecting the sensors, the BUS cables and the power supply. Connecting 4-20 mA interfaces The following applies to all BUS connections: the last device on the BUS has to be terminated.
ASSEMBLY AND INSTALLATION 6.4 Starting up for the first time CAUTION Safe and proper use of the device Read the operating manual and other documents that accompany the product carefully and keep them in a suitable place for later use. ...
MANUFACTURER SETTINGS 7 Manufacturer settings NOTE A RESET must be performed every time the parameters are changed USB port USB status LED RESET button CAUTION Safe and proper use of the device If the SD card has to be removed to change the parameters, you must disconnect the power supply first.
MANUFACTURER SETTINGS 7.1 ACCOMOS parameters Directory on the SD card: Drive:\COBMOS\CONFIG\accomos.json "device": "ACCOMOS", "isActive": true, "offsetX": 0, "offsetY": 0, "offsetZ": 0, "limit1Value": 4000, "limit1Min": 0, "limit1Max": 16000, "limit2Value": 8000, "limit2Min": 0, "limit2Max": 16000 When operating the ACCOMOS, make sure that its DEFAULT address is set in the sensor.
MANUFACTURER SETTINGS "rotationSpeedMin": 0, "rotationSpeedMax": 3600, "predictandIndex": 4 Values that can be configured isActive true / false Activate/deactivate the interface mixedfrictionValue 10-25 Limit value range (sensitivity) motorstartdelayValue Start time of the engine to delay analysis until the operating status is reached. rotationSpeedValue Minimum rotation speed until the start of the analysis 7.3 CobMOS basic parameters...
MANUFACTURER SETTINGS modbus isactive true / false Activate/deactivate the interface Address Modbus RTU address for CobMOS canopen isactive true / false Activate/deactivate the interface The other CAN parameters are configured via a separate file (described below). ethernet ipadress subnetmask gateway Settings/parameters of the network connection for CobMOS on the local network refresh Refresh rate for the web interface in s...
MANUFACTURER SETTINGS 7.5 Load sensor parameters Drive:\COBMOS\CONFIG\load.json "device": "Load", "isActive": true, "samples": 1, "load4mA": 0, "load20mA": 1000 isactive true / false Activate/deactivate the interface samples 1, 2, 5, 10, 20 Number of samples from which a mean is calculated load4mA Lower measuring range end value (-20000 to 20000) load20mA Upper measuring range end value (-20000 to 20000)
MANUFACTURER SETTINGS 7.7 Pressure sensor parameters Directory on the SD card: Drive:\COBMOS\CONFIG\pressure.json "device": "Pressure", "isActive": true, "samples": 1, "pressure4mA": -1000, "pressure20mA": 600 isactive true / false Activate/deactivate the interface samples 1, 2, 5, 10, 20 Number of samples from which a mean is calculated pressure4mA Lower measuring range end value (-20000 to 20000) pressure20mA...
OPERATION AND USE 8 Operation and use CAUTION Safe and proper use of the device Read this operating manual and other documents that accompany the product carefully and keep them in a suitable place for later use. 8.1 Check every time before operation The device must be checked according to the checklist in Section 6.5.1 every time before ...
OPERATION AND USE 8.3 Switching the device on and off The device is switched on and off by switching on and off the power supply, which is provided by the operator. The other steps for starting up are described in detail in Section 6.5.3.
OPERATION AND USE 8.5.1 History data Directory on the SD card: Drive:\COBMOS\DATA\HISTORY\ A log file in *.csv format is created per day. This is FIFO memory with a configurable number of files (max. 3 years). The files have the following structure: Units for the sensor values: ACCOMOS RMS &...
OPERATION AND USE A log file in *.csv format is created per hour. This is FIFO memory with a configurable number of files (max. 24 hours). The files have the following structure: AXIS0 is the x-axis of the ACCOMOS; AXIS1 is the y-axis; and AXIS2 is the z-axis. The values are stated as RMS values in mG.
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OPERATION AND USE For best presentation, use the web visualisation in full-screen mode. Press F11 while the web browser is open to enter full-screen mode. You can change the window size using Ctrl +/-. Status field for displaying whether ready for operation and the OMD type Sensor status Value of the highest...
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OPERATION AND USE Current operating status of the sliding bearing Current rotation speed Displays whether BUS connection to the sensor is available Sensor wear indicator Date on which a limit value was last exceeded Duration that the limit value was exceeded Rotation speed when the limit value was exceeded...
OPERATION AND USE has the option of making the In addition to simple visualisation, the internal web server data log and the FFT data available via a web interface. CobMOS also has the option of setting the time via the web interface and performing a RESET.
OPERATION AND USE Measurements dialogue box Enter the address in the following format: http://xxx.xxx.xxx.xxx/COBMOS/DATA/HISTORY/jjjjmmdd.csv xxx.xxx.xxx.xxx IP address of the relevant CobMOS module jjjj Year of the log file Month of the log file (for single-digit month, with leading 0) Day of the log file (for single-digit day, with leading 0) If the requested file does not exist, an error message “404: The requested file cannot be found.”...
OPERATION AND USE Enter the address in the following format: http://xxx.xxx.xxx.xxx/COBMOS/DATA/FFT/jjjjmmddhh.csv xxx.xxx.xxx.xxx IP address of the relevant CobMOS module jjjj Year of the log file Month of the log file (for single-digit month, with leading 0) Day of the log file (for single-digit day, with leading 0) Hour of the log file If the requested file does not exist, an error message “404: The requested file cannot be found.”...
OPERATION AND USE 8.6.4 System Reset The “System Reset” link opens a RESET button, which resets/restarts the CobMOS. This is required e.g. for an update. Reset button NOTE Depending on your browser, it is possible for the RESET to run in a loop after clicking the RESET button;...
OPERATION AND USE 8.7.1 Data log download Enter the following command on the CMD line: tftp -i xxx.xxx.xxx.xxx GET /COBMOS/DATA/HISTORY/jjjjmmdd.csv xxx.xxx.xxx.xxx IP address of the relevant CobMOS module jjjj Year of the log file Month of the log file (for single-digit month, with leading 0) Day of the log file (for single-digit day, with leading 0) 8.7.2 FFT download Enter the following command on the CMD line:...
OPERATION AND USE 8.8 Transfer protocols 8.8.1 CANopen (CiA 401) Possible baud rates: 100 kBit, 125 kBit, 250 kBit, 500 kBit, 1000 kBit Refresh rate: The following applies to all values: LSW (least significant word/byte) first An EDS file is available to integrate the CANopen protocol. 8.8.1.1 PDO mapping Object register data: Index:...
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OPERATION AND USE Sensor 17 PDO10 %, 16 bit Sensor 18 %, 16 bit Sensor 19 %, 16 bit Sensor 20 %, 16 bit Index: 0x2080 SubID Temperature NumOfChannels PT100A PDO11 °C, signed, 16 bit PT100B °C, signed, 16 bit PT100C °C, signed, 16 bit Index:...
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OPERATION AND USE Example 2: ACCOMOS Peak: 106 mG, 120 mG, 98 mG ACCOMOS RMS: 34 mG, 39 mG, 53 mG BEAROMOS: MW: 146 uV, RPM: 6 (Values <10 must be interpreted as 0!) BEAROMOS Limits: Full-Scale GASMOS: Methane: 3.22 %, Limit: 3 %, Humidity: 21.57% OMD: 0 % PT100: A: 29 °C, B/C: not connected ➔Full-Scale Pressure/load: not connected...
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OPERATION AND USE 8.8.1.4 Layer Setting Service (LSS) instruction set Below is a list of the entire LSS (Layer Setting Service) instruction set for the CANopen interface (here: Node ID 0x04): ;+Bus ;| +Message ID ;| | +Reserved ;| | | +Cycle time in ms (0=manual) ;| | +Length of message...
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OPERATION AND USE 1 000h D 01h ; ------------------------ 1 604h D 40h 04h 18h 01h EEh EEh EEh EEh ; Read 0x1804-01: PDO5 COB-ID 1 604h 8 D 23h 04h 18h 01h 85h 06h 00h 40h ; Write 0x1804-01: PDO5 COB-ID to 0x685, default (enabled, no RTR) 1 604h D 23h 04h 18h 01h 35h 05h 00h 40h ;...
OPERATION AND USE 8.8.2 Modbus RTU Baud rate: 19,200 bits Data bits: Parity bit: 1 (even) Stop bit: Flow control none Refresh rate: The following applies to all values: MSW (most significant word/byte) first The following registers can be read out via function code 0x04: Address Description ACCOMOS –...
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OPERATION AND USE 8.8.2.1 Requesting sensor values Requesting ACCOMOS values Request to CobMOS: 01 04 20 01 00 06 2A 08 • CobMOS address: 0x01 • Function code: 0x04 • Register start: 0x2001 • Number of registers: 0x06 • CRC: 0x082A Example response: 01 04 0C 00 B6 04 7F 04 9F 00 65 04 26 04 0D B9 16...
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OPERATION AND USE • Data: 0x0000 (Methane concentration: 0,00 %) 0x0000 (Warning Limit: 0,00 %) 0x0000 (Humidity: 0,00 %) • CRC: 0x9360 Requesting OMD values Request to CobMOS for VN2020: 01 04 20 61 00 01 6B D4 Request to CobMOS for VN301plus: 01 04 20 61 00 0A 2A 13 Request to CobMOS for VN301plus with partner CU: 01 04 20 61 00 14 AA 1B...
OPERATION AND USE 8.8.3 MQTT An Ethernet connection to an existing network with an MQTT broker is required to provide the data with the MQTT protocol. If the network cable was only connected after starting up (hotplug), it may not be possible to reach the CobMOS MQTT client. In this case, you have to perform a RESET or briefly disconnect the power supply.
OPERATION AND USE MotorX/OMD/Sensor5 %, 16 bit MotorX/OMD/Sensor6 %, 16 bit MotorX/OMD/Sensor7 %, 16 bit MotorX/OMD/Sensor8 %, 16 bit MotorX/OMD/Sensor9 %, 16 bit MotorX/OMD/Sensor10 %, 16 bit MotorX/OMD/Sensor11 %, 16 bit MotorX/OMD/Sensor12 %, 16 bit MotorX/OMD/Sensor13 %, 16 bit MotorX/OMD/Sensor14 %, 16 bit MotorX/OMD/Sensor15 %, 16 bit...
OPERATION AND USE You can then remove the SD card using the PUSH-PULL mechanism. To do this, press the SD card towards the middle of the housing until you hear a click. The SD card is then pushed out by a spring. You can remove it by pulling it out. Removing the SD card You can reinsert the SD card in the same way.
MAINTENANCE 9 Maintenance CAUTION Safe and correct maintenance of the device Read this operating manual and other documents that accompany the product carefully first and keep them in a suitable place for later use. 9.1 Software update Two methods for updating the firmware are described below. 9.1.1 Software update by removing the SD card Update via PC and using a suitable SD card reader (to do this, however, the CobMOS must first be disconnected from the power supply and then the card has to be...
MAINTENANCE After updating successfully, the “FIRMWARE.BIN” file is automatically deleted from the SD card and the USB cable can be reconnected if required. 9.2 Replacing the battery NOTE Date and time The date and time are not kept when the battery is changed ...
MAINTENANCE Pushing back the metal spring to remove the battery Removing the battery Start by pushing the new battery under the metal spring, then press it down until it clicks into place. ATTENTION! The battery is inserted starting on the opposite side to the side where you start to remove it.If start to insert it on the same side as you started to remove it, you will damage the battery holder.
10.1 Troubleshooting The displayed errors can be corrected by the customer or alternatively by an authorised Schaller service partner. In this case, contact service at Schaller Automation Industrielle Automationstechnik GmbH & Co KG. Section 12 Contact The error statuses and troubleshooting steps are listed below.
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ERROR DIAGNOSIS AND TROUBLESHOOTING Error Solution Cannot connect to BUS Check the following: (USB) 1. whether the orange USB LED next to the connector is coming on; 2. whether the cable is plugged in correctly; 3. whether the CobMOS has been recognised by the PC and the driver has been loaded (CobMOS connects as a plug &...
PACKAGING 11 Packaging 95 mm 156 mm 216 mm Weight Approx. 500 g Packaging dimensions INSTRUCTIONS FOR USE CobMOS (153214) Part number 180515 Version 1.1...
DISPOSAL 12 Disposal Observe local and national laws, guidelines and regulations on the disposal of materials and products. Please return defective devices or devices that are no longer required to us for proper disposal. Batteries must not be disposed of with normal household waste. Dispose of them at your local battery collection centres or send them back to us.
Using unapproved spare parts may affect the safety of the device. Original spare parts are necessary for the device to operate correctly and are designed for your safety. Using other parts may exclude liability for the consequences. Only use original spare parts from Schaller Automation! 14.1 Spare parts list Part number Description...
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LIST OF FIGURES 15 List of figures Type plate ......................15 Component overview, CobMOS ............... 18 Principle of the CobMOS .................. 19 Mechanical dimensions ..................24 Connecting the spring-loaded terminals ............24 Connecting PT100 sensors ................25 Connecting 4-20 mA interfaces ................ 25 Connecting 4-20 mA interfaces ................
LIST OF TABLES 16 List of tables Table 1: Version history and change notes ..............3 Table 2: Variables and units of measurement that are used ........... 11 Table 3: Information, warning and mandatory signs ............13 Table 4: Mechanical and electrical interfaces ..............16 Table 5: Ambient conditions and physical characteristics ..........
EC DECLARATION OF CONFORMITY 17 EC Declaration of Conformity EC Declaration of Conformity We, the manufacturer: SCHALLER AUTOMATION Industrielle Automationstechnik GmbH & Co. KG Industriering 14 66440 Blieskastel Germany Phone: +49 6842 5080 Fax: +49 6842 508260 declare on our sole responsibility that the product:...
INDEX 18 Index Assembly ..........22 Signs ............ 13 Information about the operating manual . 7 Starting up ........22, 27 Installation ..........22 Storage ..........20 Intended use .........19 Transport ..........20 Operation ..........35 Type plate ..........15 Product overview ........18 Warnings ..........
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