Schaller Automation ACCOMOS Operating Instructions Manual

Acceleration monitoring system

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Version 1.0, 08/2018
ACCOMOS
Acceleration
Monitoring
System
Operating Instructions

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Summary of Contents for Schaller Automation ACCOMOS

  • Page 1 Version 1.0, 08/2018 ACCOMOS Acceleration Monitoring System Operating Instructions...
  • Page 2 These operating instructions contain information about the handling, operation and maintenance of the ACCOMOS acceleration sensor. They contain details about repair and servicing. If your ACCOMOS acceleration sensor malfunctions or fails during operation, please contact your local dealer (see section “Service partners”)
  • Page 3 Page 3 Terms and conditions of sale The respective general terms and conditions of sale of SCHALLER AUTOMATION or the seller of the sensor apply to all ACCOMOS sensors and associated products. SCHALLER AUTOMATION Industrielle Automationstechnik GmbH & Co. KG does not assume any liability for...
  • Page 4 Operating Instructions ACCOMOS Page 4 Safety information ACCOMOS sensors are manufactured to the high quality standards of SCHALLER AUTOMATION and undergo strict factory testing. To ensure smooth and problem-free operation of the device, the safety information and warnings should be observed by the operator. These are indicated in the operating instructions by the following symbols.
  • Page 5 Operating Instructions ACCOMOS Page 5 EC declaration of conformity We, the manufacturer SCHALLER AUTOMATION Industrielle Automationstechnik GmbH & Co. KG Industriering 14 D-66440 Blieskastel Germany Tel.: +49 6842 508-0 Fax: +49 6842 508-260 declare under sole responsibility that the product:...
  • Page 6: Table Of Contents

    Operating Instructions ACCOMOS Page 6 Contents Introduction ............7 Installation instructions ..........9 Mechanical installation ........9 Electrical installation ......... 18 Commissioning ............. 22 LED indication ..........22 RS485 data transfer ......... 25 CAN data transfer: ........... 25 Troubleshooting ............ 26 Function test ............
  • Page 7: Introduction

    Operating Instructions ACCOMOS Page 7 Introduction The ACCOMOS acceleration sensor developed by Schaller Automation is used to monitor and measure mechanical vibrations of machines on non-rotating parts in accordance with DIN ISO 10816. Attention! Never use this sensor as a safety device.
  • Page 8 Operating Instructions ACCOMOS Page 8 ACCOMOS function overview  Detection of critical and non-permissible vibration statuses on three axes  Indication when parameterizable thresholds are exceeded via 3-color LED  Indication of vibration, acceleration and deflection in real time with additional accessories possible ...
  • Page 9: Installation Instructions

    Operating Instructions ACCOMOS Page 9 Installation instructions Mechanical installation Attention! The surface for sensor installation must be flat and free from dust and grease. The magnetic sensor fixture has a strong magnetic force! Improper handling may result in skin or fingers becoming crushed.
  • Page 10 Operating Instructions ACCOMOS Page 10 Installation: Loosen the M8x16 INBUS screw in the center of the sensor and replace it with the M8x30 INBUS screw (Illustration 1) Use the M8x30 INBUS screw to press the sensor off the sensor protective plate (Illustration 2)
  • Page 11 Operating Instructions ACCOMOS Page 11 Removal: Disconnect the sensor from the power supply (M8 plug-in connector) and the ground cable Remove the M8x16 INBUS screw from the center of the sensor and replace it with the M8x30 INBUS screw Use the M8x30 INBUS screw to press the sensor...
  • Page 12 Operating Instructions ACCOMOS Page 12 Remove central screw first Illustration 1: Removing the central screw SCHALLER AUTOMATION D-66440 Blieskastel / Saarland / Germany / Industriering 14 / P.O Box 1280 Tel. +49 6842 508-0 Industrielle Automationstechnik GmbH & Co. KG...
  • Page 13 Operating Instructions ACCOMOS Page 13 Protective plate M8x3 Illustration 2: Removing the protective plate with the M8x30 screw SCHALLER AUTOMATION D-66440 Blieskastel / Saarland / Germany / Industriering 14 / P.O Box 1280 Tel. +49 6842 508-0 Industrielle Automationstechnik GmbH & Co. KG...
  • Page 14 Operating Instructions ACCOMOS Page 14 Remove and store with the protective plate Illustration 3: Removing M8x30 screw after installation on the motor SCHALLER AUTOMATION D-66440 Blieskastel / Saarland / Germany / Industriering 14 / P.O Box 1280 Tel. +49 6842 508-0 Industrielle Automationstechnik GmbH &...
  • Page 15 Operating Instructions ACCOMOS Page 15 Refit central screw Illustration 4: Fitting the central screw SCHALLER AUTOMATION D-66440 Blieskastel / Saarland / Germany / Industriering 14 / P.O Box 1280 Tel. +49 6842 508-0 Industrielle Automationstechnik GmbH & Co. KG Fax -260 / Email: info@schaller.de / www.schaller-automation.com...
  • Page 16 Operating Instructions ACCOMOS Page 16 Connect ground cable Illustration 5: Connecting the ground cable to the motor SCHALLER AUTOMATION D-66440 Blieskastel / Saarland / Germany / Industriering 14 / P.O Box 1280 Tel. +49 6842 508-0 Industrielle Automationstechnik GmbH & Co. KG...
  • Page 17 Operating Instructions ACCOMOS Page 17 Bus cable (4-pin M8) Illustration 6: Connecting the bus cable SCHALLER AUTOMATION D-66440 Blieskastel / Saarland / Germany / Industriering 14 / P.O Box 1280 Tel. +49 6842 508-0 Industrielle Automationstechnik GmbH & Co. KG...
  • Page 18: Electrical Installation

    (left terminal on sensor) Pins 3 and 4 are connected internally to a 120 Ohm resistor; therefore, the ACCOMOS should be the last sensor on the bus line. SCHALLER AUTOMATION D-66440 Blieskastel / Saarland / Germany / Industriering 14 / P.O Box 1280 Tel.
  • Page 19 Operating Instructions ACCOMOS Page 19 Warning! The GND connection on the front of the sensor must be connected to the ground with the shortest possible cable length! The right M8 connector is only intended for internal purposes at Schaller! No...
  • Page 20 Operating Instructions ACCOMOS Page 20 1. Thread parts 2. Strip insulation, trim shielding and wrap around shielding ring 3. Connect wires Trim the shielding 4. Screw in place housing with and wrap around connector or socket insert and shielding ring.
  • Page 21 Operating Instructions ACCOMOS Page 21 Illustration 9: Assembly of the M12 <-> M8 cable (optional) SCHALLER AUTOMATION D-66440 Blieskastel / Saarland / Germany / Industriering 14 / P.O Box 1280 Tel. +49 6842 508-0 Industrielle Automationstechnik GmbH & Co. KG...
  • Page 22: Commissioning

    Operating Instructions ACCOMOS Page 22 The maximum bus length is limited to 100 m. When the sensor has been connected to a power supply, it immediately and automatically transmits the measurement data to the bus. Commissioning LED indication When the power supply is connected, the LED on the front of the sensor lights up green.
  • Page 23 Operating Instructions ACCOMOS Page 23 changes color indicate when parameterizable thresholds are exceeded: LED lights up yellow (default):  Acceleration 4*9.81 m/s LED lights up red (default):  Acceleration 8*9.81 m/s Illustration 11: Status yellow SCHALLER AUTOMATION D-66440 Blieskastel / Saarland / Germany / Industriering 14 / P.O Box 1280 Tel.
  • Page 24 Operating Instructions ACCOMOS Page 24 Illustration 12: Status red SCHALLER AUTOMATION D-66440 Blieskastel / Saarland / Germany / Industriering 14 / P.O Box 1280 Tel. +49 6842 508-0 Industrielle Automationstechnik GmbH & Co. KG Fax -260 / Email: info@schaller.de / www.schaller-automation.com...
  • Page 25: Rs485 Data Transfer

    Operating Instructions ACCOMOS Page 25 RS485 data transfer Baud rate: 500,000 bit/s Data length: 8 bits Stop bits: Parity: none Hardware flow control: none Data rate: 1500 Msg/s CAN data transfer: Baud rate: 500,000 bit/s ID for messages - of sensor (Tx):...
  • Page 26: Troubleshooting

    Operating Instructions ACCOMOS Page 26 Troubleshooting Fault Cause Remedy LED off No power supply 1. Check connection Power supply has reverse polarity 2. Check connection/ power supply Power supply too 3. Check power supply LED green but Cable break 1. Check cables...
  • Page 27: Function Test

    Operating Instructions ACCOMOS Page 27 Function test After commissioning and connection to a power supply, the LED indicator on the front of the sensor lights up green. SCHALLER AUTOMATION D-66440 Blieskastel / Saarland / Germany / Industriering 14 / P.O Box 1280 Tel.
  • Page 28: Part Numbers

    Operating Instructions ACCOMOS Page 28 Part numbers Part Description number 273 400 ACCOMOS – CAN 273 410 ACCOMOS – RS485 Table 3: Part numbers Optional spare parts and accessories Part Description Number per number ACCOMOS 151486 Spare parts kit Table 4:...
  • Page 29: Technical Data

    Operating Instructions ACCOMOS Page 29 Technical data Mechanical data Dimensions Diameter: 89.5 mm Height: 39.5 mm Weight 400 g Indication 3-color LED: Green: Ready for operation  Yellow: Acceleration 4000*9.8 mm/s (default)  Red: Acceleration 8000*9.81 mm/s (default) Electrical data Power supply 9 V –...
  • Page 30 Operating Instructions ACCOMOS Page 30 Measurement range  Acceleration 16,000*9.81 mm/s Frequency 0 – 750 Hz (1500 Hz for CAN bus operation possible) Sensitivity 4*9.81 mm/s  Non-linearity 0.5%  Crosstalk between axes  Deviation of sensitivity from ideal Ambient conditions Operating temperature -25 to +85°C...
  • Page 31: Service Partners

    Operating Instructions ACCOMOS Page 31 Service partners Schaller Automation has a global network of service partners in more than 130 countries. A current list of our representatives, including contact data, can be found on our website: http://www.schaller-automation.com/ Or call our Technical Support department at our head office in Germany: Tel.

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