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Condair 2603508 Manual

Gateway board for bacnet and lonworks
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Gateway Board for
BACnet and LonWorks
Addendum manual for installation and operation
for use with DL II, ME II and RS II
Humidification, Dehumidification
and Evaporative Cooling

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Summary of Contents for Condair 2603508

  • Page 1 Gateway Board for BACnet and LonWorks Addendum manual for installation and operation for use with DL II, ME II and RS II Humidification, Dehumidification and Evaporative Cooling...

  • Page 2: Proprietary Notice

    Condair Group AG, except to the extent required for installation or maintenance of recipient's equipment. Liability Notice Condair Group AG does not accept any liability due to incorrect installation or operation of the equipment or due to the use of parts/components/equipment that are not authorized by Condair Group AG. Copyright Notice ©...

  • Page 3: Table Of Contents

    Principle LonWorks network Installation work 3.2.1 Installing the BACnet/LonWorks gateway board on the Integrated Controller 3.2.2 Wiring Configuration 3.3.1 Configuring the Condair Integrated Controller 3.3.1.1 Signal settings 3.3.1.2 Monitoring of bus communication 3.3.1.3 Modbus settings 3.3.2 Gateway configuration (BACnet or LonWorks) 3.3.2.1...

  • Page 4: Introduction

    Introduction Notes on this addendum manual Condair devices equipped with an Integrated Controller can either be connected via the corresponding interface on the Integrated Controller (BACnet on-board) to a BACnet IP network or a BACnet MS/TP network or via the optional LonWorks or BACnet gateway boards (ProtoCessor gateway) to a LonWorks, BACnet IP or BACnet MS/TP network to a building management system.

  • Page 5: Language Versions

    If the documentation gets mislaid, please contact your Condair representative for replacement. Language versions This addendum manual is available in various languages. Please contact your Condair representative for information. 2603584-D EN 2408...

  • Page 6: For Your Safety

    For safety and warranty reasons any action beyond the scope of this manual must be carried out only by qualified personnel authorised by the manufacturer. It is assumed that all persons working with the Condair Integrated Controller are familiar and comply with the appropriate local regulations on work safety and the prevention of accidents.
  • Page 7 Safety reporting All persons working with the Condair Integrated Controller are obliged to report any alterations to the system that may affect safety to the owner without delay and to secure such systems against ac- cidental power-up. Prohibited modifications to the unit No modifications must be undertaken on the optional LonWorks or BACnet gateway boards and on the Condair Integrated Controller without the express written consent of the manufacturer.

  • Page 8: Network Integration Via The Optional Lonworks And Bacnet Gateway Boards

    3.1.1 Overview The optional LonWorks or BACnet gateway boards allow the integration of the Condair Integrated Con- troller into a BACnet IP, BACnet MS/TP or a LonWorks network. The optional LonWorks or BACnet gateway boards feature a serial-interface gateway which converts the information from the host Modbus RTU protocol to a specified secondary protocol.

  • Page 9: Principle Network Diagrams

    3.1.2 Principle Network diagrams 3.1.2.1 Principle BACnet network The principle diagram below shows the connection of the Condair Integrated Controller to a BACnet IP network. Principle BACnet IP network Ethernet (BACnet IP) CAT6A cable (or higher) with RJ45 termination BACnet gateway board...
  • Page 10 Principle BACnet MS/TP network Ethernet (BACnet IP) BACnet MS/TP to BACnet IP Router RS485 Network (BACnet MS/TP) Shielded twisted-pair cable: – 120 Ohm impedance – Terminate shield at one end only – BACnet gateway board (connected to integrated controller inside control unit) CR2032 Abb.

  • Page 11: Principle Lonworks Network

    3.1.2.2 Principle LonWorks network This principle diagram below shows the connection of the Condair Integrated Controller to a LonWorks network via a shielded twisted-pair cable. LonWorks LonWorks LonWorks Device Device Router Network via shielded twisted-pair cable Shielded twisted-pair cable: – 120 Ohm impedance –...

  • Page 12: Installation Work

    For more information, refer to ANSI/ESD-S20.20. 3. Open the control unit inner swing door. 4. Fix BACnet or LonWorks gateway board to the TTL interface on the Condair Integrated Controller. Important: Ensure pin alignment when fixing. 5. Set Jumper on "JP8".

  • Page 13: Wiring

    3.2.2 Wiring 1. Lead the network cable through the rectangular cable lead-through into the control unit. Inside the control unit run the cable to the BACnet or LonWorks gateway board, respectively. 2. Connect network cable according to the following wiring diagrams. BACnet To network via CAT6A cable (or higher) with RJ45 termination...

  • Page 14: Configuration

    Note: If you want the Condair Integrated Controller to be controlled via a hardwired analog control signal set "Source" to "Analog" and set the other control settings as required (see "Operation Manual" of the corresponding device for details).

  • Page 15: Monitoring Of Bus Communication

    Signal Timeout: With this setting you determine the timeout period for the signal transmission. If communication via BACnet or LonWorks fails for longer than the set time, warning "W35 - Signal Timeout" is triggered and the Condair DL is stopped. Factory setting: 300 s Setting range: 1 ...

  • Page 16: Modbus Settings

    3.3.1.3 Modbus settings To allow the Condair Integrated Controller to communicate via the optional BACnet or LonWorks gateway board the Condair Integrated Controller must be configured as follows: 1. Switch on control unit (if not already switched on). 2. Select "Modbus Settings" (Path: "Menu > Password: 8808 > Network > Modbus Settings"). The Modbus setting parameters appear.

  • Page 17: Gateway Configuration (Bacnet Or Lonworks)

    3.3.2 Gateway configuration (BACnet or LonWorks) The protocol configuration is made at the factory, prior to final testing. The following values are set ex factory (adjustable values see Section 3.3.2.2 Section 3.3.2.3): BACnet Protocol Baud rate BACnet MS/TP Node ID Parity MAC Address BACnet IP...

  • Page 18: Configure The Ip Settings

    IP address to your PC. 3. Switch on Condair Integrated Controller unit in order to power up the gateway board. 4. Open your internet browser and enter the IP address of the gateway board (according table above), then confirm the entry with the Enter key.
  • Page 19 5. Depending on the FS-GUI version either the start screen or the login screen appears: • If the start screen appears: Press the <Diagnostics & Debbuging> button at the bottom right of the screen. • If the login screen screen appears: Enter "admin" as the username and the password (can be found on the sticker of the gateway board).
  • Page 20 6. Select the menu point "Setup > User Management / Password" in the "Navigation Tree". Enter the new password and confirm it with the <Confirm> button. CAUTION! Remember the new password. The password on the sticker of the gateway board is no longer valid after the alteration.
  • Page 21 8. Select the menu point "Setup > User Management" in the "Navigation Tree" in order to define the users having access to the FS-GUI. • Press the <Create User> button. • Enter a "Username". • Select the security group under "Security Groups": –...
  • Page 22 9. Select the menu point "Setup > Network Settings" in the "Navigation Tree". Enter the appropriate IP Address, Netmask (Subnetmask), Gateway (Default Gateway) Domain Name Server 1 (optional) and Domain Name Server 2 (optional). If you would like the "IP Address", "Netmask", "Gateway", "Domain Name Server 1" and "Domain Name Server 2"...

  • Page 23: Modifying The Bacnet Configuration

    3.3.2.3 Modifying the BACnet configuration 1. Enter the (new) IP address of the gateway board in your internet browser and confirm the entry with the Enter key. The FS-GUI will be started. 2. Select the menu point "Setup > File Transfer" in the "Navigation Tree". Then, click in the "Retrieve" section on the link "config.csv"...
  • Page 24 BACnet MS/TP settings: 3b. Open the configuration file "config.csv" with a text editor. • Change in the section "Bridge" of the window the "System_Station_Address" (= MAC address) to the appropriate value. Default MAC address: 127, Range: 1...127 (Master) or 1...254 (Slave). Bridge Title,System_Station_Address BMS DL II BACnet MSTP,127...
  • Page 25 Upload config.csv file: 4. Select the menu point "Setup > File Transfer" in the "Navigation Tree". Click in the "Update" sec- tion on the button <Choose Files> and select the configuration file you have modified. Then, click on the button <Submit> in order to upload the configuration file into the gateway board. As soon as the update is finished a corresponding message appears in the upper part of the window.

  • Page 26: Communication Tables

    Communication tables The following table shows the variables and their BACnet / LonWorks equivalents. DL - BACnet Read (R) Object Name Description Range Object-Type Object-ID Write (W) Virtual_BCU_DL Humidifier DL –– (see –– Section 3.3.2) 1 = Initializing / Offline 2 = Diagnostic 3 = Stopped 4 = Flushing...
  • Page 27 Read (R) Object Name Description Range Object-Type Object-ID Write (W) AV_SetPointHum Setpoint 0 - 95 % AV_PropBand P-Band 6 - 65 % AV_IntTime I-Time 1 - 60 min AV_CapLimit Capacity Limitation 20 - 100 % Read: = Off 0-100 = Progress flushing in % AV_RemoteFlush Remote Flush...
  • Page 28 Node Status 1 = Node Online optional According to the settings <Imperial> or <Metric> in the DL controller software Refer to malfunction list in the Condair DL operation manual for a description of the malfunction codes Communication tables 2603584-D EN 2408...

  • Page 29: Dl - Lonworks

    DL - LonWorks Variable Name Description Range SNVT #SNVT Index nviRequest Requesting the status SNVT_obj_request nvoStatus Current status SNVT_obj_status 0 = Initializing / Offline 1 = Diagnostic 2 = Stopped 3 = Flushing 4 = Standby 5 = Humidifying 6 = Ready nvoHumStatus Device Status SNVT_count...
  • Page 30 Variable Name Description Range SNVT #SNVT Index nvoPropBand P-Band 6 - 65 % SNVT_lev_percent nviPropBand nvoIntTime I-Time 1 - 60 min SNVT_time_min nviIntTime nvoCapLimit Capacity Limitation 20 - 100 % SNVT_lev_percent nviCapLimit Read: = Off 0-100 = Progress flushing nvoRemoteFlush in % Remote Flush SNVT_count...
  • Page 31 SNVT_switch 1 = Node Online optional According to the settings <Imperial> or <Metric> in the DL controller software Refer to malfunction list in the Condair DL operation manual for a description of the malfunction codes 2603584-D EN 2408 Communication tables...

  • Page 32: Me - Bacnet

    ME - BACnet Read (R) Object Name Description Range Object-Type Object-ID Write (W) Virtual_BCU_ME Humidifier ME –– (see –– Section 3.3.2) 1 = Initializing 2 = Diagnostic 3 = Stopped 4 = Humidifying 5 = Cooling 6 = Holding 7 = Draining 8 = Refreshing 9 = Filling MI_HumStatus...
  • Page 33 Read (R) Object Name Description Range Object-Type Object-ID Write (W) Water capacity 1.0 - 360.0 kg/h AI_Stage6Cap stage 6 2.2 - 793.7 lb/hr AI_Stage7Cap Water capacity 1.0 - 360.0 kg/h stage 7 2.2 - 793.7 lb/hr AI_SpeedPump1 Actual speed pump 1 0 - 100 % AI_SpeedPump2 Actual speed pump 2...
  • Page 34 Read (R) Object Name Description Range Object-Type Object-ID Write (W) AV_SetPointHum Setpoint humidity control 0 - 95 % Proportional band hu- AV_PropBandH 6 - 65 % midity control Integral time AV_IntTimeH 1 - 60 min humidity control Setpoint temperature 0 - 40 °C AV_SetPointTmp control 32 - 104 °F...
  • Page 35 Read (R) Object Name Description Range Object-Type Object-ID Write (W) 0 = Open BI_ExtSChLSta Safety loop 1 = Closed (ok) 0 = Empty BI_DosLvl WET tank level 1 = Ok 0 = Leakage BI_Leak Leakage sensor 1 = Ok 0 = Open BI_DrainValLp Drain valve 1 = Closed...

  • Page 36: Me- Lonworks

    ME- LonWorks Variable Name Description Range SNVT #SNVT Index nviRequest Requesting the status SNVT_obj_request nvoStatus Current status SNVT_obj_status 0 = Initializing 1 = Diagnostic 2 = Stopped 3 = Humidifying 4 = Cooling 5 = Holding 6 = Draining 7 = Refreshing 8 = Filling nvoHumStatus Actual device status...
  • Page 37 Variable Name Description Range SNVT #SNVT Index nvoSpeedPump1 Actual speed pump 1 0 - 100 % SNVT_count nvoSpeedPump2 Actual speed pump 2 0 - 100 % SNVT_count nvoSpeedPump3 Actual speed pump 3 0 - 100 % SNVT_count nvoSpeedPump4 Actual speed pump 4 0 - 100 % SNVT_count nvoSpeedPump5...
  • Page 38 Variable Name Description Range SNVT #SNVT Index nvoSetPointHum Setpoint humidity control 0 - 95 % SNVT_lev_percent nviSetPointHum nvoPropBandH P-Band humidity control 6 - 65 % SNVT_lev_percent nviPropBandH nvoIntTimeH I-Time humidity control 1 - 60 min SNVT_time_min nviIntTimeH nvoSetPointTmp Setpoint temperature 0 - 40 °C SNVT_count_f nviSetPointTmp...
  • Page 39 Variable Name Description Range SNVT #SNVT Index 0 = Open nvoExtSChLSta Safety loop SNVT_switch 1 = Closed (ok) 0 = Empty nvoDosLvl WET tank level SNVT_switch 1 = Ok 0 = Leakage nvoLeak Leakage sensor SNVT_switch 1 = Ok 0 = Open nvoDrainValLp Drain valve SNVT_switch...

  • Page 40: Rs - Bacnet

    RS - BACnet Read (R) Object Name Description Range Object-Type Object-ID Write (W) Virtual_BCU_RS Humidifier RS –– (see –– Section 3.3.2) 1 = Initializing 2 = Diagnostic 3 = Stopped 4 = Break 5 = Level Test Actual device status 6 = Standby MI_UnitStatusA cylinder A...
  • Page 41 Read (R) Object Name Description Range Object-Type Object-ID Write (W) AI_OperatHours Operating Hours 0 - 1'200'000 h AI_HoursCylA Operating Hours Cyl. A 0 - 6000 h AI_HoursCylB Operating Hours Cyl. B 0 - 6000 h AI_SystemDemand System Demand 0 - 100 % Actual humidity or AI_InputA1 0 - 100 %...
  • Page 42 Read (R) Object Name Description Range Object-Type Object-ID Write (W) AV_SetPointA1 Setpoint CH1 0 - 95 % AV_SetPointA2 Setpoint CH2 10 - 95 % AV_PropBandA1 P-Band CH1 6 - 65 % AV_PropBandA2 P-Band CH2 6 - 65 % AV_IntTimeA1 I-Time CH1 1 - 60 min AV_DampTimeA2 I-Time CH2...
  • Page 43 Node Status 1 = Node online optional According to the settings <Imperial> or <Metric> in the RS controller software Refer to malfunction list in the Condair RS operation manual for a description of the malfunction codes 2603584-D EN 2408 Communication tables...

  • Page 44: Rs - Lonworks

    RS - LonWorks Variable Name Description Range SNVT #SNVT Index nviRequest Requesting the status SNVT_obj_request nvoStatus Current status SNVT_obj_status 0 = Initializing 1 = Diagnostic 2 = Stopped 3 = Break 4 = Level Test Actual device status 5 = Standby nvoUnitStatusA SNVT_count cylinder A...
  • Page 45 Variable Name Description Range SNVT #SNVT Index nvoOperatHours Operating Hours 0 - 1'200'000 h SNVT_time_hour nvoOpHoursCylA Operating Hours Cyl. A 0 - 6000 h SNVT_time_hour nvoOpHoursCylB Operating Hours Cyl. B 0 - 6000 h SNVT_time_hour nvoSystemDemandA System Demand 0 - 100 % SNVT_lev_percent Actual humidity or nvoInputA1...
  • Page 46 Variable Name Description Range SNVT #SNVT Index nvoSetPointA1 Setpoint CH1 0 - 95 % SNVT_lev_percent nviSetPointA1 nvoSetPointA2 Setpoint CH2 10 - 95 % SNVT_lev_percent nviSetPointA2 nvoPropBandA1 P-Band CH1 6 - 65 % SNVT_lev_percent nviPropBandA1 nvoPropBandA2 P-Band CH2 6 - 65 % SNVT_lev_percent nviPropBandA2 nvoIntTimeA1...
  • Page 47 SNVT_switch 1 = Node online optional According to the settings <Imperial> or <Metric> in the RS controller software Refer to malfunction list in the Condair RS operation manual for a description of the malfunction codes 2603584-D EN 2408 Communication tables...

  • Page 48: Troubleshooting

    Check that "Signal Source" in the controller settings is con- signal connected to the driver board. figured for "Analog" control. Note: If the "Signal Source" is set to "Modbus", the Condair Integrated Controller will look for a control value sent via the gateway board.
  • Page 49 Humidifier type is not shown on top – Probably the configuration has not been uploaded into the of the navigation tree of the FS-GUI. gateway board. Contact Condair Technical Services for ad- ditional support. More variables or additional infor- –...

  • Page 50: Led Functions

    LED functions RS-485 RX END OF LINE TERMINATION ERROR RS-485 TX NODE OFF-LINE HEART BEAT ETHERNET PORT Abb. 8: BACnet IP / BACnet MS/TP LED's Description HEART BEAT The system indicator LED as indication that the operating system is running (amber) ERROR The ERROR LED lights up on power up and goes off 15 seconds after power...
  • Page 51 LON SERVICE LED LON SERVICE PIN LON RX ERROR NODE OFF-LINE LON TX HEART BEAT ETHERNET PORT Abb. 9: LonWorks LED's Description HEART BEAT The system indicator LED as indication that the operating system is running (amber) ERROR The ERROR LED lights up on power up and goes off 15 seconds after power (red) up.
  • Page 52 Description LON-TX LED On normal operation of the board, the TX LED will flash when a message is sent on the Lon port of the board. LON-RX LED On normal operation of the board, the RX LED will flash when a message is received on the Lon port of the board.

  • Page 53: Appendix

    Appendix Object abbreviations AI = Analog Input Analog value, readable AO = Analog Output Analogue control signal, readable and writable (with priority) AV = Analog Value Analogue setting, readable and writable BI = Binär Input Binary state value, readable BV = Binär Value Binary value, readable and writable MI = Multistate Input Multistate status value, readable...

  • Page 54: Ordering Form

    - Module IP Address: ................... Settings for BACnet MS/TP only: - MAC Address BACnet MS/TP:..............- Baud rate:....................Condair Group AG Gwattstrasse 17, 8808 Pfäffikon SZ, Switzerland Phone: +41 55 416 61 11, Fax +41 55 588 00 07 info@condair.com, www.condairgroup.com...
  • Page 56 CONSULTING, SALES AND SERVICE: Condair Group AG Gwattstrasse 17, 8808 Pfäffikon SZ, Switzerland Phone: +41 55 416 61 11, Fax +41 55 588 00 07 info@condair.com, www.condairgroup.com...

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