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Condair 2583810 Installation And Operation Manual

Gateway board for bacnet and lonworks
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Gateway Board for
BACnet and LonWorks
Supplemental Installation and Operation Manual
For use with RS, EL, DL, and
ME humidifiers with
Software version 5.9.x.x and 5.10.x.x
Humidification and Evaporative Cooling

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Summary of Contents for Condair 2583810

  • Page 1 Gateway Board for BACnet and LonWorks Supplemental Installation and Operation Manual For use with RS, EL, DL, and ME humidifiers with Software version 5.9.x.x and 5.10.x.x Humidification and Evaporative Cooling...
  • Page 2 Condair Ltd., except to the extent required for installation or maintenance of recipient's equipment. Liability Notice Condair Ltd. does not accept any liability due to incorrect installation or operation of the equipment or due to the use of parts/components/equipment that are not authorized by Condair Ltd.

  • Page 3: Table Of Contents

    Principle LonWorks network Installation work 3.2.1 Installing the BACnet/LonWorks gateway board on the Integrated Controller 3.2.2 Wiring Configuration 3.3.1 Configuring the Condair Integrated Controller 3.3.1.1 Setup control settings 3.3.1.2 Monitoring of bus communication 3.3.1.3 BMS Timeout and Modbus settings 3.3.2 Gateway configuration 3.3.2.1...

  • Page 4: Introduction

    Introduction Notes on this addendum manual Condair devices equipped with an Integrated Controller can either be connected via the corresponding interface on the Integrated Controller (BACnet on-board) to a BACnet IP network or a BACnet MS/TP network or via the optional LonWorks or BACnet gateway boards (ProtoCessor gateway) to a LonWorks, BACnet IP or BACnet MS/TP network to a building management system.

  • Page 5: Functions Overview

    If the documentation gets mislaid, please contact your Condair representative for replacement. Language versions This addendum manual is available in various languages. Please contact your Condair representative for information. Functions overview The following table gives you an overview of the supported protocols and functions.

  • Page 6: For Your Safety

    For safety and warranty reasons any action beyond the scope of this manual must be carried out only by qualified personnel authorised by the manufacturer. It is assumed that all persons working with the Condair Integrated Controller are familiar and comply with the appropriate local regulations on work safety and the prevention of accidents.
  • Page 7 Safety reporting All persons working with the Condair Integrated Controller are obliged to report any alterations to the system that may affect safety to the owner without delay and to secure such systems against ac- cidental power-up. Prohibited modifications to the unit No modifications must be undertaken on the optional LonWorks or BACnet gateway boards and on the Condair Integrated Controller without the express written consent of the manufacturer.

  • Page 8: Network Integration Via The Optional Lonworks And Bacnet Gateway Boards

    3.1.1 Overview The optional LonWorks or BACnet gateway boards allow the integration of the Condair Integrated Con- troller into a BACnet IP, BACnet MS/TP or a LonWorks network. The optional LonWorks or BACnet gateway boards feature a serial-interface gateway which converts the information from the host RTU Modbus protocol to a specified secondary protocol.

  • Page 9: Principle Network Diagrams

    3.1.2 Principle Network diagrams 3.1.2.1 Principle BACnet network The principle diagram below shows the connection of the Condair Integrated Controller to an Ethernet network. Principle BACnet IP network Ethernet (BACnet IP) CAT6A cable (or higher) with RJ45 termination BACnet gateway board...
  • Page 10 Principle BACnet MS/TP network Ethernet (BACnet IP) BACnet MS/TP to BACnet IP Router RS485 Network (BACnet MS/TP) Shielded twisted-pair cable: – 120 Ohm impedance – Terminate shield at one end only – BACnet gateway board (connected to integrated controller inside control unit) Abb.

  • Page 11: Principle Lonworks Network

    3.1.2.2 Principle LonWorks network This principle diagram below shows the connection of the Condair Integrated Controller to a LonWorks network via a shielded twisted-pair cable. LonWorks LonWorks LonWorks Device Device Router Network via shielded twisted-pair cable Shielded twisted-pair cable: – 120 Ohm impedance –...

  • Page 12: Installation Work

    For more information, refer to ANSI/ESD-S20.20. 3. Open the control unit inner door. 4. Fix BACnet or LonWorks gateway board to the TTL interface on the Condair Integrated Controller. Important: Ensure pin alignment when fixing. 5. Remove Jumper "J7".

  • Page 13: Wiring

    3.2.2 Wiring 1. Lead the network cable through the rectangular cable lead-through into the control unit. Inside the control unit run the cable to the BACnet or LonWorks gateway board, respectively. 2. Connect network cable according to the following wiring diagrams. BACnet To network via CAT6A cable (or higher) with RJ45 termination...

  • Page 14: Configuration

    Note: If you want the Condair Integrated Controller to be controlled via a hardwired analog control signal set "Signal Source" to "Analog" and set the other control settings as required (see "Operation Manual"...

  • Page 15: Monitoring Of Bus Communication

    3.3.1.2 Monitoring of bus communication The monitoring of the bus communication described below only takes place if the "Source" parameter in the "Control Settings" menu is not set to "Analog". As soon as the signal is transmitted via a BACnet or LonWorks gateway board, communication via the bus system is also monitored.

  • Page 16: Bms Timeout And Modbus Settings

    3.3.1.3 BMS Timeout and Modbus settings To allow the Condair Integrated Controller to be controlled via the BMS through the optional BACnet or LonWorks gateway board the Condair Integrated Controller must be configured as follows: 1. Switch on control unit (if not already switched on).

  • Page 17: Gateway Configuration

    #0 Node #520 Analog Input * #521 Analog Output The Condair RS consists of two analog input objects (Unit A and unit B). The second analog input object holds only the SNVT's of unit B. 3.3.2.1 Requirements for gateway configuration...

  • Page 18: Configure The Ip Settings

    IP address (e.g. 10.232.72.100) to your PC. 3. Switch on Condair Integrated Controller unit in order to power up the gateway board. 4. Open your internet browser and enter the IP address of the gateway board (by default ex factory 10.232.72.172), then confirm the entry with the Enter key.
  • Page 19 5. Depending on the FS-GUI version either the start screen or the login screen appears: • If the start screen appears: Press the <Diagnostics & Debbuging> button at the bottom right of the screen. • If the login screen screen appears: Enter "admin" as the username and the password (can be found on the sticker of the gateway board).
  • Page 20 6. Select the menu point "Setup > User Management / Password" in the "Navigation Tree". Enter the new password and confirm it with the <Confirm> button. CAUTION! Remember the new password. The password on the sticker of the gateway board is no longer valid after the alteration.
  • Page 21 8. Select the menu point "Setup > User Management" in the "Navigation Tree" in order to define the users having access to the FS-GUI. • Press the <Create User> button. • Enter a "Username". • Select the security group under "Security Groups": –...
  • Page 22 9. Select the menu point "Setup > Network Settings" in the "Navigation Tree". Enter the appropriate IP Address, Netmask (Subnetmask), Gateway (Default Gateway) Domain Name Server 1 (optional) and Domain Name Server 2 (optional). If you would like the "IP Address", "Netmask", "Gateway", "Domain Name Server 1" and "Domain Name Server 2"...

  • Page 23: Modifying The Bacnet Configuration

    3.3.2.3 Modifying the BACnet configuration 1. Enter the (new) IP address of the gateway board in your internet browser and confirm the entry with the Enter key. The FS-GUI will be started. 2. Select the menu point "Setup > File Transfer" in the "Navigation Tree". Then, click in the "Retrieve" section on the link "config.csv"...
  • Page 24 BACnet MS/TP settings: 3b. Open the configuration file "config.csv" with a text editor. • Change in the section "Bridge" of the window the "System_Station_Address" (= MAC address) to the appropriate value. Default MAC address: 127, Range: 1...127 (Master) or 1...254 (Slave). Bridge Title,System_Station_Address BMS DL BACnet_MSTP_5x,127...
  • Page 25 Upload config.csv file: 4. Select the menu point "Setup > File Transfer" in the "Navigation Tree". Click in the "Update" sec- tion on the button <Choose Files> and select the configuration file you have modified. Then, click on the button <Submit> in order to upload the configuration file into the gateway board. As soon as the update is finished a corresponding message appears in the upper part of the window.

  • Page 26: Communication Tables

    Communication tables The following table shows the gateway variables and their BACnet / LonWorks equivalents. 3.4.1 DL - BACnet (Integrated Controller software version 5.9.x.x) Read (R) Object Name Description Range Object-Type Object-ID Write (W) Virtual_BCU_DL Humidifier DL –– (see –– chapter 3.3.2) 1 = Initializing...
  • Page 27 Read (R) Object Name Description Range Object-Type Object-ID Write (W) AI_ActPermCond Conductivity µS/cm AI_PumpCurrent Pump current 0 - 5.0 A AI_AgCurrent Ag-Ion current According to the settings <Imperial> or <Metric> in the DL controller software. See Error code description in the malfunction list in the DL operation manual. Read (R) Object Name Description...
  • Page 28 Read (R) Object Name Description Range Object-Type Object-ID Write (W) 0 = Open BI_ExtSChSta Safety loop 1 = Closed (ok) 0 = Closed BI_ValveY1 Y1 inlet valve 1 = Open BI_ValveY2 Y2 valve Y3 valve 0 = Closed BI_ValveY3 air cleaning 1 = Open Y4 valve 0 = Closed...

  • Page 29: Dl - Lonworks (Integrated Controller Software Version 5.9.X.x)

    3.4.2 DL - LonWorks (Integrated Controller software version 5.9.x.x) Variable Name Description Range SNVT #SNVT Index nviRequest Requesting the status SNVT_obj_request nvoStatus Current status SNVT_obj_status 0 = Initializing 1 = Diagnostic 2 = Stopped 3 = Flushing 4 = Standby 5 = Flushed 6 = Humidifying 7 = Ready...
  • Page 30 Variable Name Description Range SNVT #SNVT Index nvoPropBand Proportional band 6 - 65 % SNVT_lev_percent nviPropBand nvoIntTime Integral time 1 - 60 min SNVT_time_min nviIntTime nvoCapLimit Manual capacity 20 - 100 % SNVT_lev_percent nviCapLimit Read: 0 = Off 2 = Flushing active nvoRemoteFlush Remote flush SNVT_count...
  • Page 31 Variable Name Description Range SNVT #SNVT Index 0 = Open nvoExtSChSta Safety loop SNVT_switch 1 = Closed (ok) 0 = Closed nvoValveY1 Y1 inlet valve SNVT_switch 1 = Open nvoValveY2 Y2 valve SNVT_switch Y3 valve 0 = Closed nvoValveY3 SNVT_switch air cleaning 1 = Open Y4 valve...

  • Page 32: Me - Bacnet (Integrated Controller Software Version 5.9.X.x And 5.10.X.x)

    3.4.3 ME - BACnet (Integrated Controller software version 5.9.x.x and 5.10.x.x) Read (R) Object Name Description Range Object-Type Object-ID Write (W) Virtual_BCU_ME Humidifier ME –– (see –– chapter 3.3.2) 1 = Initializing 2 = Diagnostic 3 = Stopped 4 = Humidifying 5 = Cooling 6 = Holding 7 = Draining...
  • Page 33 Read (R) Object Name Description Range Object-Type Object-ID Write (W) AI_SpeedPump3 Demand pump 3 0 - 100 % AI_SpeedPump4 Demand pump 4 0 - 100 % AI_SpeedPump5 Demand pump 5 0 - 100 % AI_SpeedPump6 Demand pump 6 0 - 100 % AI_SpeedPump7 Demand pump 7 0 - 100 %...
  • Page 34 Read(R) Object Name Description Range Object-Type Object-ID Write (W) 0 = Open BI_ExtSChLSta Safety loop 1 = Closed (ok) 0 = Empty BI_DosLvl Dosing pump level 1 = Ok 0 = Leakage BI_Leak Leakage sensor 1 = Ok 0 = Open BI_DrainValLp Drain valve 1 = Closed...

  • Page 35: Me- Lonworks (Integrated Controller Software Version 5.9.X.x And 5.10.X.x)

    3.4.4 ME- LonWorks (Integrated Controller software version 5.9.x.x and 5.10.x.x) Variable Name Description Range SNVT #SNVT Index Requesting the nviRequest SNVT_obj_request status nvoStatus Current status SNVT_obj_status 0 = Initializing 1 = Diagnostic 2 = Stopped 3 = Humidifying 4 = Cooling 5 = Holding 6 = Draining 7 = Refreshing...
  • Page 36 Variable Name Description Range SNVT #SNVT Index nvoSpeedPump3 Demand pump 3 0 - 100 % SNVT_count nvoSpeedPump4 Demand pump 4 0 - 100 % SNVT_count nvoSpeedPump5 Demand pump 5 0 - 100 % SNVT_count nvoSpeedPump6 Demand pump 6 0 - 100 % SNVT_count nvoSpeedPump7 Demand pump 7...
  • Page 37 Variable Name Description Range SNVT #SNVT Index 0 = Open nvoExtSChLSta Safety loop SNVT_switch 1 = Closed (ok) 0 = Empty nvoDosLvl Dosing pump level SNVT_switch 1 = Ok 0 = Leakage nvoLeak Leakage sensor SNVT_switch 1 = Ok 0 = Open nvoDrainValLp Drain valve SNVT_switch...

  • Page 38: Rs - Bacnet (Integrated Controller Software Version 5.9.X.x)

    3.4.5 RS - BACnet (Integrated Controller software version 5.9.x.x) Read (R) Object Name Description Range Object-Type Object-ID Write (W) Virtual_BCU_RS Humidifier RS –– (see –– chapter 3.3.2) 1 = Initializing 2 = Diagnostic 3 = Stopped 4 = Break 5 = Level test 6 = Standby MI_UnitStatusA Operating status...
  • Page 39 Read (R) Object Name Description Range Object-Type Object-ID Write (W) 1 = no level 2 = low Water level 3 = low-mid MI_LevelB unit B 4 = mid 5 = mid-high 6 = high AI_ErrorCode Error code 0 = No Error AI_OperatHours Operating hours 0 - 1'200'000 h...
  • Page 40 Read (R) Object Name Description Range Object-Type Object-ID Write (W) Read: 0= Off 1=Init 2=busy 3=done Write AV_RemoteDrain Remote drain 0=Off 1= RS drain cylinder A 2= RS drain cylinder B 3= RS drain cyl. A+B 4 = RO flush 5 = RO fresh water automation Actual humidity or...
  • Page 41 Read (R) Object Name Description Range Object-Type Object-ID Write (W) Inlet valve 1 0 = Closed BI_InletA1 unit A 1 = Open Inlet valve 1 0 = Closed BI_InletB1 unit B 1 = Open Inlet valve 2 0 = Closed BI_InletA2 unit A 1 = Open...

  • Page 42: Rs - Lonworks (Integrated Controller Software Version 5.9.X.x)

    3.4.6 RS - LonWorks (Integrated Controller software version 5.9.x.x) Variable Name Description Range SNVT #SNVT Index nviRequest Requesting the status SNVT_obj_request nvoStatus Current status SNVT_obj_status 0 = Initializing 1 = Diagnostic 2 = Stopped 3 = Break 4 = Level test Operating status 5 = Standby nvoUnitStatusA...
  • Page 43 Variable Name Description Range SNVT #SNVT Index 0 = no level 1 = low Water level 2 = low-mid nvoLevelB SNVT_count unit B 3 = mid 4 = mid-high 5 = high nvoErrorCode Error code 0 = No Error SNVT_count nvoOperatHours Operating hours 0 - 65535 h...
  • Page 44 Variable Name Description Range SNVT #SNVT Index Read: 0 = Off 1 = Init 2 = busy 3 = done nvoRemoteDrain Remote Drain Write SNVT_count nviRemoteDrain 0 = Off 1 = RS drain cylinder A 2 = RS drain cylinder B 3 = RS drain cyl.
  • Page 45 Variable Name Description Range SNVT #SNVT Index Inlet valve 2 0 = Closed nvoInletA2 SNVT_switch unit A 1 = Open Inlet valve 2 0 = Closed nvoInletB2 SNVT_switch unit B 1 = Open Drain cool valve 0 = Closed nvoDrainA1 SNVT_switch unit A 1 = Open...

  • Page 46: Troubleshooting

    BACnet/ Note: If "Source" in the controller settings is set to "Analog" LonWorks. the Condair Integrated Controller will look for a control signal connected to the driver board only. "MI_HumStatus" or "MI_UnitStatusA" Probably the communication between humidfier and gateway show always "Initializing"...
  • Page 47 Check that "Signal Source" in the controller settings is con- signal connected to the driver board. figured for "Analog" control. Note: If the "Signal Source" is set to "Modbus", the Condair Integrated Controller will look for a control value sent by the gateway board.

  • Page 48: Led Functions

    3.5.2 LED functions RS-485 RX END OF LINE TERMINATION ERROR RS-485 TX NODE OFF-LINE HEART BEAT USB PORT (for recovery procedure) ETHERNET PORT Abb. 8: BACnet IP / BACnet MS/TP LED's Description HEART BEAT The system indicator LED as indication that the operating system is running (amber) ERROR The ERROR LED lights up on power up and goes off 15 seconds after power...
  • Page 49 LON SERVICE LED LON RX LON SERVICE PIN LON TX ERROR NODE OFF-LINE HEART BEAT USB PORT (for recovery procedure) ETHERNET PORT Abb. 9: LonWorks LED's Description HEART BEAT The system indicator LED as indication that the operating system is running (amber) ERROR The ERROR LED lights up on power up and goes off 15 seconds after power...
  • Page 50 Description LON-TX LED On normal operation of the board, the TX LED will flash when a message is sent on the Lon port of the board. LON-RX LED On normal operation of the board, the RX LED will flash when a message is received on the Lon port of the board.

  • Page 51: Appendix

    Appendix Object abbreviations AI = Analog Input Analog value, readable AO = Analog Output Analogue control signal, readable and writable (with priority) AV = Analog Value Analogue setting, readable and writable BI = Binär Input Binary state value, readable BV = Binär Value Binary value, readable and writable MI = Multistate Input Multistate status value, readable...

  • Page 52: Ordering Form

    Settings for BACnet MS/TP only: - MAC Address BACnet MS/TP:..............- Baud rate:....................U.S.A. 835 Commerce Park Drive Ogdensburg, New York 13669 CANADA 2740 Fenton Road Ottawa, Ontario K1T 3T7 TEL: 1.866.667.8321 FAX: 613.822.7964 EMAIL: na.info@condair.com WEBSITE: www.condair.com Ordering form...
  • Page 53 Notes...
  • Page 54 Notes...
  • Page 55 Warranty Condair Inc. and/or Condair Ltd. (hereinafter collectively referred to as THE COMPANY), warrant for a period of two years after installation or 30 months from manufacturer’s ship date, whichever date is ear- lier, that THE COMPANY’s manufactured and assembled products, not otherwise expressly warranted (with the exception of the cylinder), are free from defects in material and workmanship.
  • Page 56 U.S.A. 835 Commerce Park Drive Ogdensburg, New York 13669 CANADA 2740 Fenton Road Ottawa, Ontario K1T 3T7 TEL: 1.866.667.8321 FAX: 613.822.7964 EMAIL: na.info@condair.com WEBSITE: www.condair.com...

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