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Related Manuals for Tecnospiro 3arm Column D100
Summary of Contents for Tecnospiro 3arm Column D100
- Page 1 INSTRUCTION MANUAL COLUMN D100...
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Page 2: Table Of Contents
TABLE OF CONTENTS INTRODUCTION ........................4 ABOUT THIS MANUAL ......................5 CONSIDERATIONS ............................5 VERSION ................................. 6 SAFETY INFORMATION ......................6 SCOPE OF APPLICATION........................... 6 ALERTS AND GENERAL CONSIDERATIONS ..................6 EXCLUSIONS ..............................7 SYMBOLOGY AND ICONS ......................... 7 SYSTEM INTEGRATOR ..........................7 PERSONAL PROTECTIVE EQUIPMENT (PPE) .................. - Page 3 SPARE PARTS........................26 10 GUIDELINES FOR PACKAGING, TRANSPORT AND DISMANTLING ........27 10.1 PACKAGING ............................... 27 10.1.1 Preparatory measures........................27 10.1.2 Choice of packaging ........................27 10.1.3 Packaging inscriptions ........................27 10.1.4 Packaging procedure, ........................27 10.2 TRANSPORT ............................... 27 10.3 DISASSEMBLY............................
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Page 4: Introduction
1 INTRODUCTION Dear Customer, We would like to congratulate you on your choice and are pleased to continue our ongoing endeavours to provide our customers with a simple, reliable and versatile way to improve workplace ergonomics. We hope these simple instructions will help you set up and operate the machine you have chosen. We would advise you to pay special attention to the pages on the concepts of installation, maintenance and safety. -
Page 5: About This Manual
✓ If the manual is lost or damaged, contact Tecnospiro Machine Tool, S.L.U. (the TECNOSPIRO MACHINE TOOL, S.L.U. to Company) duly informs that all content in provide a new one. this document including, for example, the text, images, graphic designs, brands, trading ✓ Reproducing... -
Page 6: Version
It is the integrator/end user's responsibility to conduct a study to ✓ Without the proper authorisation of guarantee safety. TECNOSPIRO MACHINE TOOL, S.L.U., no modification of equipment should be ✓ The presence of third parties in the work made. -
Page 7: Exclusions
✓ Installation in areas with high humidity. restricted as much as possible, thus ✓ Installation in outdoor areas avoiding any impact on safety. For any other use, an additional study of the hazards derived from this way of 3.4 SYMBOLOGY AND ICONS working must be carried out. -
Page 8: Personal Protective Equipment (Ppe)
3.6 PERSONAL PROTECTIVE EQUIPMENT 3.7 TRAINING LEVEL OF THE STAFF (PPE) INVOLVED Personal protective equipment required All people working with the machine must during transport, assembly have read and understood the safety chapter installation, commissioning and dismantling of the documentation. of this machine: safety boots, safety The minimum level of training to use the helmet, safety goggles and safety gloves. -
Page 9: Residual Risks
3.8 RESIDUAL RISKS The residual risks of the equipment would be: ✓ Striking and crushing of hands or feet due to the falling of the part released from the tools. ✓ Striking crushing displacement of the spine support. ✓ Striking and cutting with the structure of the column itself. -
Page 10: General Description And Technical Information
4 GENERAL DESCRIPTION AND TECHNICAL INFORMATION 4.1 MAIN PARTS 1.- Safety valve 6.- Silicone stopper 2.- Column down push-button 7.- Nameplate 3.- Column up push-button 8.- Transport Ring 4.- Support platform 9.- Linear guide 5.- Cable tray chain 10.- Anti-rotation stopper INSTRUCTION MANUAL - COLUMN D100... -
Page 11: Description And Operating Principle
The D100 Column is designed for lifting 3Arm equipment, such as weightless arms of different series and manipulators, manufactured by Tecnospiro Machine Tool, S.L.U. A pneumatic cylinder together with a double steel cable will move the support platform along the intended guide in an upward or downward direction depending on whether push buttons (1) or (2) are actuated respectively. -
Page 12: Dimensions
4.3 DIMENSIONS INSTRUCTION MANUAL - COLUMN D100... - Page 13 INSTRUCTION MANUAL - COLUMN D100...
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Page 14: General Technical Specifications
4.4 TECHNICAL SPECIFICATIONS GENERAL TECHNICAL SPECIFICATIONS Load capacity Load range (BS) 0 - 120 Kg (0 - 265 Ib) Stroke (37.5") Column 1500 D100 952 mm (57.2 ") Column 2000 D100 1452 mm (76.8 ") Column 2500 D100 1952 mm (29.8 ") Column 1500 D100 ceiling 757 mm... -
Page 15: Identification
4.5 IDENTIFICATION A metal plate riveted to the supporting structure, or indelible adhesive, identifies your D100 Column and indicates the following characteristics. CE Marking, Manufacturer (name, address and company name), Date of manufacture, Serial number, Model, Designation, Maximum working load, Maximum working pressure. 4.6 LOAD SET UP Depending on the equipment intended to be used in conjunction with the column, the column will be factory set to a specific SET UP load or settings load. -
Page 16: Installation
5 INSTALLATION 1. Remove the column from the original packaging using the eyebolt (1). 2. Fasten the column to the surface by means of screws (2) suitable for the chosen location or by means of a similar fastening system under the approval of the integrator. 3. -
Page 17: Installation Site
INSTALLATION SITE The elevator must be installed on a horizontal floor with a minimum thickness of 150mm of concrete with resistance 30N/mm (C25/30). Furthermore, the ground must be flat and properly levelled. In case of special applications, consult the contractor (mason). Do not install the equipment in environments such as: ✓... -
Page 18: Installation Safety Considerations
5.1 INSTALLATION SAFETY CONSIDERATIONS When the D100 Column is installed on the trolley, ensure it is correctly placed, as detailed below. INSTALLATION ✓ The column must be installed 100 mm from the centre of the trolley. ✓ For safety reasons, verify that the indicated measure L corresponds to the values shown in the following table before finalising the installation. -
Page 19: Adjustments
ADJUSTMENTS 6.1 6.1UP-DOWN SPEED SETTING19 It is possible to regulate the up and down speed to suit the working conditions. 6.1.1 Previous 1- Shut off the air supply by closing the valve (1). 2- Remove the protective cover (2), previously removing the screws (3) that hold it in place. 3- Resume air supply by opening the valve (1). -
Page 20: Operative
7 OPERATIVE The column can be operated from the control cover and its 3Arm® equipment (double drive). Press and hold the button (Black or White) until the appropriate position is reached: - Push-button (1): Upward movement. - Push-button (2): Downward movement. CAUTION ✓... -
Page 21: Pneumatic Diagram
7.1 PNEUMATIC DIAGRAM INSTRUCTION MANUAL - COLUMN D100... -
Page 22: Maintenance
8 MAINTENANCE 8.1 MAINTENANCE LOCKING SYSTEM In the event of a malfunction of the linear guide carriage locking system, carry out the following checks in the order in which they are presented. 8.1.1 Air under delivery check - Check that the sub-supply pressure must be 6-7 bar. - Verify that the pressure gauge is in good condition and set to a range of 6-7 bar. -
Page 23: Replacement Of The Locking Cylinder And/Or Pads
8.1.3 Replacement of the locking cylinder and/or pads 1- Release the air pressure in the column. 2- Remove the screws (1) (2mm Allen key) and remove the cap (2). 3- Disconnect the air supply tube from the coupling (3) that supplies the cylinder. 4- Remove the cap (4) and loosen the screw (5) (1.5mm Allen key). -
Page 24: Linear Guiding Systems (Rails, Skids
8.2 LINEAR GUIDING SYSTEMS (Rails, skids, ...) As with any other bearing, linear guides need a sufficient supply of lubricant. In theory, both oil and grease can be used for lubrication. Lubricants reduce wear, protect against contamination, reduce corrosion and their properties extend service life. Dirt can accumulate on unprotected rails. This dirt must be removed periodically. -
Page 25: Maintenance Programme
8.3 MAINTENANCE PROGRAMME DESCRIPTION ITEM ACTION PERIOD Greasing and lubrication of skids Every 50kms or every Add about 5 cm of universal lithium grease to each side lock. year, whichever occurs first Cable condition Inspect the two cables that hold the support platform, especially at their anchor points, check the condition of the cable along the route making sure that there are Before each use no signs of deterioration or frayed, bent or crushed sections. -
Page 26: Spare Parts
9 SPARE PARTS CODE DESCRIPTION PICT. CODE DESCRIPTION PICT. M3153100R UP PUSH-BUTTON M3171800R DOWN PUSH-BUTTON CL106300R 5-WAY ACTUATED VALVE NH027746 FLOW REGULATOR CL106200R 3-WAY ACTUATED VALVE NH026196 SELECTOR VALVE "O "Y" SELECTOR VALVE SAFETY BRAKE NH101300 CL142900R MV405504 LOCKING CYLINDER MV405903 CLAO COVER CIL 42 NH123100... -
Page 27: Guidelines For Packaging, Transport And Dismantling
10 GUIDELINES FOR PACKAGING, TRANSPORT AND DISMANTLING 10.1 PACKAGING Follow the instructions below for packing the machine for location changes or shipments for repair and maintenance. 10.1.1 Preparatory measures The machine must be set to out of service mode. Assembling the "transport safety elements" will prevent movement during transport and thus possible damage to the installation. -
Page 28: 3Arm Compatibility Table
11 3ARM COMPATIBILITY TABLE Accessory SERIES 3arm D100 Column 12 COMPATIBILITY TABLE ACCESSORIES COLUMN D100 EXTENSION 600 EXTENSION 1000 TROLLEY COLUMN PR LIFT PR FLOOR RAIL = Compatible ... -
Page 29: Additional Accessories
13 ADDITIONAL ACCESSORIES COMPRESSOR A compressor can be supplied together with the D100 column assembly and the forklift truck to supply air to the D100 column without the need for a compressed air installation. The compressor offers an autonomy of two continuous job cycles (2 up + 2 down), thanks to its 4-litre boiler. -
Page 30: Ce Statement Of Compliance
Declaration refers, and complies with the following European EC Directives, and their applicable Essential Health and Safety Requirements (EHSR): 2006/42/EC Machinery Directive 2014/68/EU Pressure Equipment Directive Authorised for documentation: Mr Ramon Jou Parrot of TECNOSPIRO MACHINE TOOL, S.L.U. Sant Joan de Vilatorrada, Wednesday, 22 February 2023 Ramon Jou Parrot, Technical Director...
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