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Senoven SEN 1100 User & Maintenance Manual

Conveyor oven
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MODEL
SEN 1100
CONVEYOR OVEN
(DIGITAL SCREEN)
USER & MAINTENANCE MANUAL
ŞENGÜN MAKİNA İNŞAAT ve KIRTASİYE SAN. TİC. LTD. ŞTİ

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  • Page 1 MODEL SEN 1100 CONVEYOR OVEN (DIGITAL SCREEN) USER & MAINTENANCE MANUAL ŞENGÜN MAKİNA İNŞAAT ve KIRTASİYE SAN. TİC. LTD. ŞTİ...
  • Page 2 These instructions apply only if the country code is shown on the device. If the country code does not appear on the device, refer to the technical instructions that give instructions for adapting the device to the country. This device must be installed in accordance with regulations. Refer to the instructions before installing and using the device.

  • Page 3: Warranty Certificate

    WARRANTY CERTIFICATE SERIAL NUMBER : SALE DATE Sold at the above date SEN 1100 MODEL MICROPROCESSOR CONTROL BLOWING OVEN is guaranteed against production failures for 1 Year by ŞENGÜN MAKİNA İNŞAAT ve KIRTASİYE SAN. TİC. LTD. ŞTİ. Warranty Terms; - Warranty terms start after the product delivery for 1 year.
  • Page 4 PRESENTATION Dear Users, Thank you for your prefer our machine and confidence in our company. Our machines are used in 39 countries. Our machine is manufactured according to international standards. Please read the operating manual to get the mast out of your machine. Please note the following warnings before calling our service. ŞENGÜN MAKİNA ...

  • Page 5: Important Warnings And Safety Information

    IMPORTANT WARNINGS AND SAFETY INFORMATION: WARNING: This manual contains important safety and installation-operation instructions. Require all operators to read this manual thoroughly before installing, operating or servicing this equipment. Improper installation, adjustment, alteration, service or maintenance can cause property damage, injury or death. WARNING: This appliance is not intended for use by young children or infirm persons unless they have been adequately supervised by a responsible person to ensure that they can use the appliance safely.
  • Page 6  The oven must be placed under a ventilator to provide for adequate air supply.  Minimum clearances must be provided from all walls and combustible materials. Look “spacing requirements” section for more information.  Always keep the oven clean and clear combustible materials. ...

  • Page 7: Table Of Contents

    2.8 Low Chassis Assembly 2.9 Double Floor Oven Assembly: 2.10 Air Duct Disassembly / Assembly SECTION 3: INSTRUCTIONS FOR USE 3.1 Distance Requirements 3.2 General Information of Ventilation 3.3 Ventilation Advice 3.4 Installation Elements 3.5 SEN 1100 Oven Technical Specifications Table...
  • Page 8 SECTION 4: PROGRAMMING-START & STOP 4.1 Operating 4.2 Warnings 4.3 Closing 4.4 Function 4.4.1 Temperature Cutting Switch 4.4.2 Band Right Left Function 4.4.3 Electrical Installation 4.4.4 Operator Maintenance 4.4.5 Cleaning Instructions 4.4.6 Preventive Maintenance 4.4.7 Contact with Technical Services: SECTION 5: COOKED PRODUCTS 5.1 Some of The Cooked Products 5.2 Cooking Time and Temperature 5.3 Total Cooking Calculation...

  • Page 9: Section 1: Introduction

    ECTION 1: INTRODUCTION 1.1 Introduction of Body Components: NOTE: Entrance of product depends for the cooking style. The out sheet can be attached other side of the oven. 1.2 Functions of Parts: 1.2.1 Oven Body: Every SEN series oven has a main body.

  • Page 10: Overlap Assembly

    1.3 Overlap Assembly: ŞENGÜN MAKİNA series ovens can be used to overlap two or three. The ovens assembled to the chassis and connect each other. Note: When you put ovens one on the top of the other there is stabilizing holes for stabilize ovens.

  • Page 11: General Information

    Information which are located at the following pages will guide you at installation of the oven.  First of all check the parts of oven carefully.  Before the installation determine a safety place for oven. 1.8 Oven Specifications: SEN 1100 Conveyor Belt Width 406 mm Heating Chamber Length 530 mm Heating Chamber Size...

  • Page 12: Electrical And Technical Specifications Table

    1.9 Electrical and Technical Specifications Table: Electrical and Technical Specifications Table Ampere Load Cable Minimum Voltage Faze T (PE) Section 400V 1,5 mm² 6 kw 10,5 50/60HZ NOTE : Specifications can be changed by ŞENGÜN MAKİNA. Above Specifications are given for information.

  • Page 13: Dimensions

    1.10 Dimensions: Single Oven (Isometric) Duplex Front View (Side View)
  • Page 14 Triplex (Front View) Two Storey (Front View)

  • Page 15: Section 2: Assemble

    SECTION 2: ASSEMBLE OPTIONAL PART NAME UNIT Product Out Sheet Forward/Back Waste Collecting Sheet Oven Room Front Rear Cover Stopper Sheet (Optional)

  • Page 16: Product Out Sheet

    2.1 Product Out Sheet: Attach the product out sheet to the conveyor chassis as shown in the figure. And Push it. 2.2 Front/Back Waste Collecting Sheet: Front and back waste collecting sheets are taken out as shown in pictures.

  • Page 17: Entry And Exit Cover Sheet

    2.3 Entry and Exit Cover Sheet: Covers are set as desired through holes which are different levels. Covers are attached by bakelite bolts. 2.4 Stopper Sheet (Optional): Stopper, blocks the products and keep them into the belt. Stopper is attached to the belt.

  • Page 18: Belt Assembly

    2.5 Belt Assembly: The conveyor is mounted inside the machine as shown in the picture. The drive shaft is centered on the clutch pipe.
  • Page 19 Clutch pipe is attached by the drive shaft spring as shown in the figure. Belt assembly is completed. For disassembly, use every steps in reverse order.

  • Page 20: Belt Wire Assembly

    2.6 Belt Wire Assembly: 1. Installed as shown in the figure. (Edge 2. Attached by pliers (Middle connecting connecting wire left and right) wire) 3. If belt wire problem appears, remove a 4. The final wire assembly. wire as shown in the figure. For disassembly, use every steps in reverse order.

  • Page 21: Legs Assembly

    2.7 Legs Assembly: ITEM NO SPARE PART NUMBER SPARE PART DESCRIPTION UNIT 08086 01833 BOLT 01685 WASHER...

  • Page 22: Low Chassis Assembly

    2.8 Low Chassis Assembly: SEN 1100 CHASSIS SEN 1100 CHASSIS (L 577 mm x W 512 mm x H 802 mm) SPARE PART ITEM NO SPARE PART DESCRIPTION UNIT NUMBER 08153 LEGS 02322 BRACKET SHEET 01957 BOLT 01971 WHEEL 01963...

  • Page 23: Double Floor Oven Assembly

    2.9 Double Floor Oven Assembly:...

  • Page 24: Air Duct Disassembly / Assembly

    2.10 Air Duct Disassembly / Assembly: CAUTION! Oven must to be cold. 1. Remove product output plate and product stopper plate (See Pg. 16). 2. Remove conveyor waste collection plates (See Pg. 15). Figure 1 3. Remove conveyor belt (See Pg. 17-18). 4.

  • Page 25: Section 3: Instructions For Use

    SECTION 3: INSTRUCTIONS FOR USE 3.1 Distance Requirements: The oven must have 130 mm of clearance from combustible surfaces. In case other equipment is located on the right side of oven, a minimum clearance of 620 mm is required from that equipment. FOR ALL OVENS: A 620 mm clearance at the rear of the oven must be obtainable for service access.

  • Page 26: Ventilation Advice

    3.3 Ventilation Advice: SMOKE CAPTURE AREA SMOKE CAPTURE AREA 1270 1260 You are ready for services to be connected. This should be done by a qualified electrician, or installer of your choice. DO NOT ATTEMPT TO OPERATE THE OVEN until connection of utility service and installation has been fully inspected (START-UP CHECKOUT) by and Authorized Service Technician.

  • Page 27: Installation Elements

    3.4 Installation Elements: 3 x 16 A (K AUTOMAT) – Fuse Cable section: 1, 5 mm² (TTR Cable – 3 Faze / 1 Neutral / 1 Ground) NOTE: (TTR cable is flexible so you could move oven. But antrigon cable harder than TTR cable. Our company offers you TTR cable.

  • Page 28: Sen 1100 Oven Technical Specifications Table

    3.5 SEN 1100 Oven Technical Specifications Table: Oven Electricity Technical Specifications Table Ampere Load Cable Minimum Voltage Faze T (PE) Section 400 V 1,5 mm² 6 kw 10,5 50/60 Hz SEN 1100 3 FAZE CONNECTION Terminal Blog POTENTIAL GROUNDING CIRCUIT...

  • Page 29: Working Condition

    SECTION 4: PROGRAMING - START & STOP All functions of the oven are controlled by the microprocessor. The oven must be pre-programmed for operation. The following pages are described step by in programming. OVEN CONTROL DEVICE Working Condition Working Temperature: -20 - 70°C Maximum Damp: %90 Rh (without condensation) Height: Up to 2000 meters Environments where device use is not suitable.
  • Page 30 General Features Electrical Connection Shema...
  • Page 31 Oven Control Device Front Panel Definition 1 - 2. Temperature Set Increase and Decrease Buttons: With these buttons, the temperature set valves of program number that appear on the upper display are changed. 3 - 4. Engine Driver Time Increase and Decrease Buttons: Set the time in minutes and seconds with these buttons.

  • Page 32: Operating

    Changing Program Values and Record The values of that program appear on the screens after the program number has been entered. Set values are changed with the help of boost and decrease buttons. Press ‘P’ button for 5 seconds to enter the set section. In this case the changed set values are recorded.

  • Page 33: Function

    4.4 Function: 4.4.1 Temperature Cutting Switch: Our oven has a temperature cut. Off switch for you safety and protection. This switch is specially designed to prevent the oven from overheating and causing damage in a small possibility, if the operating temperature of the furnace increases and the power is prevented from being transferred to the furnace.

  • Page 34: Cleaning Instructions

    4.4.5 Cleaning Instructions: The oven contains electrical components. Before cleaning the oven, switch off and disconnect the oven from the electrical supply. No electrical components should be subjected to moisture. It is, therefore, important that the oven is wiped down carefully.

  • Page 35: Contact With Technical Services

    4.4.6 Protective Maintenance: Although this oven has been designed to be as trouble free as possible, periodic Preventive Maintenance is essential to maintain peak performance. It is necessary to keep the motors, fans, and electronic controls free of dirt, dust and debris to insure proper cooling.

  • Page 36: Section 5: Cooked Products

     Chocolate Cookie  Chicken Wings  Pie  Grilled Chicken  Etc. Many Foods SEN 1100 series ovens, show much better performance than other ovens (Especially pizza cooking). 5.2 Cooking Time and Temperature: PİZZA - TIME: 6 MINUTES - 260 °C...

  • Page 37: Total Cooking Calculation

    5.3 Total Cooking Calculation: OVEN COOKING PRODUCTION CHAMBER TIME PAN LENGTH 60 MINUTES AMOUNT LENGTH (MINUTE) TOTAL PRODUCTION NUMBER OF PRODUCTION AMOUNT PRODUCT/PAN AMOUNT Pan Length Sample 1: Oven Chamber Length: 530 mm. Cooking Time: 2 dk. Pan Length: 250 mm. Production 2 dk.
  • Page 38 5.4 Sample Capacity Table: SAMPLE CAPACITY TABLE Dimeter Pizza 3 Minutes 3 ½ 4 Minutes 4 ½ 30 cm 36 cm 41 cm Dimeter Pizza 5 Minutes 5 ½ 6 Minutes 6 ½ 30 cm 36 cm 41 cm Dimeter Pizza 7 Minutes 7 ½...

  • Page 39: Section 6: Spare Parts Manual

    SECTION 6: SPARE PARTS MANUAL SPARE PARTS MANUAL...
  • Page 40 M00368 FRONT...
  • Page 41 M00368 FRONT SPARE PARTS LIST ITEM NO. SPARE PART NUMBER SPARE PART DESCRIPTION UNIT 01815 LIMIT THERMOSTAT 00303M BODY 02189 FUSE 01894 CONTROL BOX COVER 08054 RECORD 02279 SUPPORT SHEET 02194 CONDENSER 00046 BOLT 02211 TERMINAL BEIGE 02210 TERMINAL BLUE 02209 TERMINAL 00292...
  • Page 44 SEN 1100 BODY 1-2 SPARE PARTS LIST ITEM NO. SPARE PART NUMBER SPARE PART DESCRIPTION UNIT 00176M AIR DUCT SHEET 02225 AIR DUCT SUPPORT SHEET 02227 AIR DUCT SUPPORT SHEET 02226 ENTRY AND EXIT COVER SHEET 08086 00179M BACK ISOLATED COVER...
  • Page 45 00304M SSR...
  • Page 46 00304M SSR BOX SPARE PARTS LIST ITEM SPARE PART NUMBER SPARE PART DESCRIPTION UNIT 02320 SPEED CONTROL UNIT 01290 01903 SSR SHEET 01319 CİVATA 01295 CİVATA 02634 01296 01822 SSR RELAY 00052 02582 WASHER 01292 VARISTOR...
  • Page 47 M00410 BELT M00410 BELT SPARE PARTS LIST ITEM NO. SPARE PART NUMBER SPARE PART DESCRIPTION UNIT 02295 PRODUCT OUT SHEET (OPTIONAL) 02294 WASTE PAN 01189M BELT 00379M BELT CHASIS 01516 CONVEYOR DRIVE BEARING 00096 00428M CONVEYOR DRIVE SHAFT 00429M CONVEYOR IDLE SHAFT...
  • Page 48 SECTION 7: ELECTRICAL DIAGRAM SECTION...
  • Page 51 SECTION 8: LABELS (High Temperature) (Grounding) Electrical Input Warning Labels...
  • Page 52 Technical Label (Product Card) Warning Label...
  • Page 53 NOTE:...
  • Page 54 ŞENGÜN MAKİNA İNŞAAT VE KIRTASİYE SAN. TİC. LTD. ŞTİ. İkitelli Organize Sanayi Bölgesi, Atatürk Bulvarı, Pufa İş Merkezi No: 98 Bodrum Kat: 2-3 Başakşehir/ İstanbul/ Türkiye Phone: +90 212 671 23 23 (Pbx) Phone 2: +90 212 671 84 84 Fax: +90 212 671 88 28 GSM: +90 533 957 14 53 e-Mail :...

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