CHEELCARE Companion Service Manual

Tire replacement program
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Companion Tire Replacement Program
SERVICE MANUAL
This manual describes the service procedures to replace a tire on a Companion using the
Tire Replacement Program Kit. This procedure is intended for service technicians.
Made in Canada
Cheelcare
20-16 Sims Cres
Richmond Hill, ON, L4B 2P1
1-888-948-2680

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Summary of Contents for CHEELCARE Companion

  • Page 1 Companion Tire Replacement Program SERVICE MANUAL This manual describes the service procedures to replace a tire on a Companion using the Tire Replacement Program Kit. This procedure is intended for service technicians. Made in Canada Cheelcare 20-16 Sims Cres Richmond Hill, ON, L4B 2P1...
  • Page 3: Table Of Contents

    Companion Replacement Tire Program Table of Contents Replacing the Companion’s Tire and Brake Pads ................2 Disassembly ..............................2 Step 1: Removing the Brake Cable and Locking Pin ......................2 Step 2: Remove the Motor from the Fork ......................... 3 Step 3: Remove the Brake Pad Assembly ..........................
  • Page 4: Replacing The Companion's Tire And Brake Pads

    Service Instructions Replacing the Companion’s Tire and Brake Pads The following service instructions explain how to change a Companion's tire and brake pads using Cheelcare’s Tire Replacement Program Kit. The kit is available for purchase through Cheelcare or an authorized distributor.
  • Page 5: Step 2: Remove The Motor From The Fork

    Companion Replacement Tire Program Step 2: Remove the Motor from the Fork Using a 19mm wrench, remove the nut from each side of the Motor. Reserve the nuts and washers for reassembly. Remove the Motor from the Fork. Step 3: Remove the Brake Pad Assembly...
  • Page 6: Step 5: Remove The Tire Assembly From The Motor

    Service Instructions Step 5: Remove the Tire Assembly from the Motor With the Motor Covers removed, you can now remove the Tire Assembly from the Motor. Apply a downward force on the tire against a solid surface to push the tire and rim assembly off of the motor’s hub.
  • Page 7: Tire Assembly Replacement

    Companion Replacement Tire Program Tire Assembly Replacement With the Tire Assembly removed from the Motor, you can now replace it with the new Tire Assembly by sliding the new assembly onto the Motor Hub. Swap the old tire with the new tire provided in the Tire Replacement Kit.
  • Page 8: Step 6: Replace The Tire On The Motor

    Service Instructions Step 6: Replace the tire on the Motor Place the new tire beneath the motor and gently lift it up, allowing the motor’s magnets to snap it into place. Caution!: Do not place your fingers in between the magnets as they could get pinched! Step 7: Reassembling the Motor Cover Slide the Motor Covers back onto the motor and...
  • Page 9: Step 9: Reattaching The Motor To The Fork

    3. Place the old Tire Assembly into the box that the Tire Replacement Program Kit arrived in, affix the return label provided, and ship it back to Cheelcare for recycling. 4. Clean up your work area and properly dispose of any old or worn-out parts.
  • Page 10 Service Instructions Your Companion should now have a new tire, which will improve its safety and mobility. If you encounter any issues or have further questions, contact Cheelcare or seek assistance from a qualified technician. Thank you for following these step-by-step instructions. Have a safe and comfortable experience...
  • Page 12 (c) 2024 Cheelcare Part# CC-CP-RTP.M...

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