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V1.5, May 6, 2021
POWER ADD-ON FOR MANUAL WHEELCHAIRS
USER MANUAL
TM
©Copyright 2020-2021 by CHEELCARE
. All rights
reserved.

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  • Page 1 V1.5, May 6, 2021 POWER ADD-ON FOR MANUAL WHEELCHAIRS USER MANUAL ©Copyright 2020-2021 by CHEELCARE . All rights reserved.
  • Page 2 Dear Customer, Congratulations on your purchase of a Companion Plus! We are confident that your Companion Plus will become an indispensable partner for your manual wheelchair and allow you to go farther and do more. Be sure to register your product online at www.cheelcare.com/go...
  • Page 3: Table Of Contents

    Safety Measures and Precautions ....................2 Overview of Major Components ....................4 Specifications ..........................5 Companion Plus Delivery Checklist .................... 5 Companion Plus Installation Instructions ..................6 Assembling the Docking Module (DM) ..................6 Assembling the Docking Module for Foldable Manual Wheelchairs........6 Adjusting the Docking Module for Foldable Manual Wheelchairs ........
  • Page 4: Introduction

    Assembly instructions Notes Safety warning Below are replicas of the labels that are attached to your Companion Plus for your safety. Please do not remove them. The battery wiring label is located on the underside of the Power Unit’s top.
  • Page 5: Safety Measures And Precautions

    • Read this User Manual prior to using your Companion Plus power assist. • The use of your Companion Plus by a person unfamiliar with this user manual may result in serious injury or death. • It is recommended to use the wheelchair anti-tippers during the training period until you are accustomed to the controls.
  • Page 6 Your Companion Plus is to be used only by people with the necessary physical and cognitive abilities to safely operate the device. • The Companion Plus should only be used by one driver at a time. Never use the Companion Plus while carrying a child. •...
  • Page 7: Overview Of Major Components

    Power Unit Kickstand Docking Module The standard clamps included with your Companion Plus accommodate mounting tubes with a Diameter of either 25.4mm/1in or 31.75mm/1.25in. All other diameters require a special order. Pictures and drawings may differ slightly from the actual product.
  • Page 8: Specifications

    • If the shipping box is undamaged, remove all parts of the Companion Plus from the cardboard protective boxes and check that everything is there based on the pictures below. Do not remove the packaging material separating the two plates of the Docking Port until after finishing the installation.
  • Page 9: Companion Plus Installation Instructions

    The initial installation requires a certain degree of manual dexterity and physical strength. If anything is unclear or if you are not confident installing the Companion Plus, call a friend or your service provider to guide or assist you. Your local dealer may also provide assistance with the installation and initial set-up or refer you to a service provider.
  • Page 10 V1.1, June 08, 2021 Companion Plus User Manual 2. Insert the folded Docking Module between the mounted clamps. Keep approximately 12mm/0.5in space between the crossbraces of the chair and the edge of the Docking Module. Cross braces Docking Module 12mm/0.5in 3.
  • Page 11: Adjusting The Docking Module For Foldable Manual Wheelchairs

    V1.1, June 08, 2021 Companion Plus User Manual Adjusting the Docking Module for Foldable Manual Wheelchairs The Docking Module comes with a preassembled Docking Module Port (DM port). To adjust it to a comfortable distance from your shoulders to the handlebar or to accommodate space for the footrest, follow this procedure starting from step #1, otherwise skip to step #4.:...
  • Page 12: Assembling The Docking Module For Rigid Manual Wheelchairs

    V1.1, June 08, 2021 Companion Plus User Manual Assembling the Docking Module for Rigid Manual Wheelchairs 1. Unscrew the bolt from the T-nut and position part #1 as shown on the picture. Slide the T-nut under part #1 and screw that bolt into it. Leave it slightly loose as you will adjust its position later.
  • Page 13 V1.1, June 08, 2021 Companion Plus User Manual 5. Position part #2 on top of part #3 at length L from the edge. Insert the screws into part #2 from beneath part #3 using the holes that match the closest. Tighten the screws with an Allen key as you hold the locknuts in place using the open-ended wrench.
  • Page 14 V1.1, June 08, 2021 Companion Plus User Manual 8. Position the base clamps of part #2 over the crossbar of your wheelchair. You may need to push or pull part #1 in order to do that. The Docking Module will adjust itself to the required distance.
  • Page 15 V1.1, June 08, 2021 Companion Plus User Manual 10. Move the front edge of the Docking Module up or down so that part #3 is parallel to the ground. The front edge may need to pitch slightly below the horizontal line, but should never be above it.
  • Page 16 V1.1, June 08, 2021 Companion Plus User Manual 11. Slide the highlighted part inside and tighten the screws of part #1 with an Allen key. 12. Disconnect the Companion Adapter and flip the chair upside down. Tighten the bracket screws with an Allen key.
  • Page 17 V1.1, June 08, 2021 Companion Plus User Manual 14. Secure both sets of clamps in place by tightening the highlighted screws. Clamp mounting screws Clamp screws Clamp mounting screws Clamp screws Congratulations! Your chair is now equipped with the lightweight universal Docking Module developed for you by Cheelcare.
  • Page 18: Attaching/Detaching The Companion Adapter (Ca)

    V1.1, June 08, 2021 Companion Plus User Manual Attaching/Detaching the Companion Adapter (CA) The Companion Adapter is shipped to you fully assembled. Do not try disassembling the Companion Adapter to avoid injury and warranty issues. 1. To attach the Companion Adapter to the Docking Module, insert it in the Docking Module as shown in the drawing below.
  • Page 19: Assembling The Companion Power Unit (Pu)

    V1.1, June 08, 2021 Companion Plus User Manual Assembling the Companion Power Unit (PU) Installing the Control Module Failure to properly align the parts, tighten the screws, and position and secure the stem extender and adjustable stem may result in personal injury.
  • Page 20: Driving Control Unit Components

    (see picture above). If you would like to order additional stem spacers, contact your vendor or Cheelcare. To avoid risk of injury and unit damage, do not power ON the Companion Plus without securing the DCU connection to the steering stem of the Power Unit.
  • Page 21: Installing The Docking Port

    V1.1, June 08, 2021 Companion Plus User Manual Installing the Docking Port The Docking Port is the metal hitch that is affixed to the Power Unit and allows the assembled Companion Unit to connect to the Docking Module using the Companion Adaptor.
  • Page 22 V1.1, June 08, 2021 Companion Plus User Manual 3. Place the Docking Port on the back of the Power Unit. Slide the Docking Port up or down so that its upper axle touches the upper tooth of the Companion Adapter. Mark this position.
  • Page 23: Attaching The Companion Unit To The Companion Adapter

    V1.1, June 08, 2021 Companion Plus User Manual Attaching the Companion Unit to the Companion Adapter 1. Bring the Companion Adapter’s upper tooth in contact with the upper axle of the Docking Port. Upper axle and Upper tooth tooth in contact Lower axle 2.
  • Page 24: Detaching The Companion Unit From The Companion Adapter

    Power OFF your Companion Plus using the key before detachment or attachment. Take the key out of the switch to ensure that it cannot accidentally be powered ON. Failure to power OFF during attaching/detaching may result in injury.
  • Page 25: Companion Plus Operating Instructions

    Before operating/driving your Companion Plus, please carefully read the Safety Measures and Precautions section of the Companion Plus User Manual (page 2). Your Companion Plus is shipped with two keys. We recommend you store the spare key in a safe place. Powering On/Off 1.
  • Page 26: Braking

    • It is recommended to install reflectors and/or a bright light on your Companion Plus. You can purchase a handlebar-mounted light compatible with your Companion Plus from your local vendor or from Cheelcare. For safety reasons, wear light or reflective clothing while riding at night or during poor visibility conditions.
  • Page 27 To Charge the Battery: 1. Turn your Companion Plus OFF and remove the key. 2. Connect the charger to your Companion Plus’s charging port and to the AC power outlet. Important: only use the charger provided to charge your Companion Plus. You can order a replacement by contacting your vendor or Cheelcare.
  • Page 28: Companion Plus Maintenance

    Plus beyond the recommended temperature range may shorten the battery life. If your Companion Plus is not going to be used for a long period of time, make sure it is still being fully charged every two months in order to avoid damage due to “deep discharge”.
  • Page 29: Maintenance Schedule

    The front wheel is too far from your wheelchair. Adjust the Companion Unit so that the front wheel is as close as possible to the footrest. The Power Unit should be almost vertical when the Companion Plus is attached to your wheelchair. •...
  • Page 30: Warranty Terms And Conditions

    This warranty does not include shipping or transportation costs required for repairing the device. • Cheelcare reserves the right to charge the owner for any costs incurred from parts damaged by reasons that are not covered by this warranty. •...
  • Page 31: Warranty Period

    Warranty Conditions Cheelcare will not be responsible for any damage that may arise as a result of improper use or storage. The warranty may be invalidated if Cheelcare believes any of the following is true: •...
  • Page 32: Warranty Registration Form

    V1.1, June 08, 2021 Companion Plus User Manual Warranty Registration Form Please fill out the information below. Name: ____________________________________ Address: ____________________________________ City: ____________________________________ State / Province: ____________________________________ Zip / Postal Code: ____________________________________ Email: ____________________________________ Phone Number: ____________________________________ Companion Plus S/N:...
  • Page 33 Revision History Date Version Changes May 25, 2021 V1.0 Initial release of Companion Plus Power Assist System June 08, 2021 V1.1 Changed pictures related to the docking port © Copyright 2021 Cheelcare . All rights reserved. P a g e...

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