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Sherman MIG 200HD User Manual

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Machine Translated by Google
V1.8 07.12.23
USER MANUAL

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Summary of Contents for Sherman MIG 200HD

  • Page 1 Machine Translated by Google V1.8 07.12.23 USER MANUAL...

  • Page 2: General Remarks

    Machine Translated by Google ATTENTION! Before installing and starting the device, please read this manual 1. GENERAL REMARKS The device may only be started and operated after carefully reading this Operating Instructions. Due to the continuous technical development of the device, the external appearance and some of its functions may be subject to modifications and their operation may differ in detail from the descriptions in the instructions and on the carton.
  • Page 3 Machine Translated by Google Prevention of poisoning by vapors and gases emitted during welding from electrode coating and metal evaporation: • Use ventilation devices and exhaust systems installed in places with limited air exchange. air, • Blow with fresh air when working in a confined space (tanks), •...

  • Page 4: Technical Parameters

    3. GENERAL DESCRIPTION The synergic MIG 200HD welder is used for manual welding of steel and non-ferrous metals. It allows welding using the MMA (covered electrode), TIG Lift, and MIG/MAG methods in synergic and manual modes. Thanks to the change of polarity, the device allows welding using the MIG/MAG method using both standard wires in a protective gas shield and self-shielded flux-cored wires.
  • Page 5 Machine Translated by Google 4.2 MIG torch TW-15 Handle type: Maximum current capacity: 200A (CO2) Cooling type: 10-18 l/min Cooling gas flow: Length: Work cycle The duty cycle is based on a 10-minute period. A duty cycle of 45% means that after 4.5 minutes of operation, a 5.5-minute break is required.

  • Page 6: Preparing The Device For Work

    Machine Translated by Google 5. PREPARING THE DEVICE FOR WORK If the device is to be stored or transported in frosty conditions, the temperature must be above freezing before starting work. 1. Control panel 7. Power switch 2. Remote Control/Spool Gun Socket 3. MIG 8.
  • Page 7 Machine Translated by Google DCEP DCEN 5.1.2 TIG method For welding with this method, it is necessary to use an additional TIG torch. A gas-cooled torch with a current load of 200A, equipped with a shielding gas control valve, is required. The current terminal of the handle should be connected to the negative polarity socket (6), and the gas hose to the reducer on the gas cylinder.
  • Page 8 Machine Translated by Google polarity change (4) into the socket (5). Connect the negative pole of the source (6) with the welded material using a cable with a clamp. The switch (12) located inside the feeder chamber switch to the standard MIG torch position (mains 230V ).
  • Page 9 1. The device should only be used in a single-phase power supply system, three-wire, with grounded neutral point. 2. The MIG 200HD inverter rectifier is designed to work with a 230V50 Hz network protected by 25 A delayed fuses. The power supply should be stable, without voltage drops.
  • Page 10 Machine Translated by Google spool D200 spool D100 5.5 Preparing the MIG gun for work Depending on the type of material being welded and the diameter of the electrode wire, fit the appropriate current tip and wire guide insert to the MIG torch. For welding steel, use steel welding tips and a steel insert.
  • Page 11 Machine Translated by Google 5.5.1 Quick wire feed The device has a quick wire feed function. Pressing the button in the handle for 3 seconds causes a quick feed of the wire, allowing it to be easily inserted into the holder. After 6 seconds, the feeder returns to the standard speed.
  • Page 12 Machine Translated by Google The button is used to select the welding method. Pressing the button briefly changes the method. The lit diode indicates the currently selected welding method. During MIG welding, pressing the button for 3 seconds will return to the initial parameters. C –...

  • Page 13: Parameter Settings

    Machine Translated by Google Button active only during MIG/MAG welding. Used to select the welding machine control mode (two-stroke / four- stroke) and save settings. Short presses of the button select the device control mode. The selected control mode is confirmed by the lighting of the corresponding diode.
  • Page 14 Machine Translated by Google Device control mode (2T/4T) In the two-stroke mode, pressing the switch in the handle grip will ignite the arc. Welding is carried out with the switch pressed. Releasing the switch will end welding. In the four-stroke mode, pressing the switch in the handle grip will ignite the arc. Then release the switch and weld with the switch released.

  • Page 15: Arc Initiation

    Machine Translated by Google • Make sure the holder is equipped with a Teflon guide insert intended for aluminum. Using steel components used to feed steel wire will cause feeding problems. • Make sure the contact tip is the correct size and designed for aluminum wire. •...
  • Page 16 Machine Translated by Google 10.3 MIG/MAG method 1. Bring the torch closer to the welded parts so that the distance between the nozzle and the welded parts is elements was approximately 10 mm. 2. Press the button on the welding torch and start welding. 11.
  • Page 17 Machine Translated by Google 140ÿ200 22ÿ24 45ÿ50 15ÿ20 1.0,1.2 230ÿ260 24ÿ27 45ÿ50 15ÿ20 270ÿ380 29ÿ35 45ÿ50 20ÿ25 1.2,1.6 32ÿ36 35ÿ40 20ÿ25 1.2,1.6 19ÿ20 0.8,0.9 130ÿ150 19ÿ20 0.8,0.9 High welding speed 22ÿ23 15ÿ20 1.0,1.2 60ÿ70 16ÿ17 40ÿ45 10ÿ15 welding speed 0ÿ8 0.8,0.9 80ÿ90 18ÿ19 45ÿ50...
  • Page 18 13. OPERATING INSTRUCTIONS The MIG 200HD welder should be operated in an atmosphere free from corrosive components and high dust levels. The device should not be placed in dusty places, near working grinders, etc.

  • Page 19: Maintenance Instructions

    Machine Translated by Google List of consumable parts: For steel wires For aluminum wires Feeder roller 30x10x10mm Feeder roller Al 30x10x10mm 2 Contact tip TW-15 M6x25 Contact tip Al TW-15 M6x25 TW-15 current switch Gas nozzle TW-15 Steel insert 3m Teflon insert 3m A full list of consumables and spare parts is available on the website www.tecweld.pl and at TECWELD.

  • Page 20: Electrical Diagram

    Machine Translated by Google If you intend to dispose of this product, do not dispose of it with your normal household waste. According to the WEEE directive (Directive 2012/19/EU) in force in the European Union, separate collection methods must be used for used electrical and electronic equipment. In Poland, in accordance with the provisions of the Act of 11 September 2015 on waste electrical and electronic equipment, it is prohibited to place used equipment marked with the crossed-out wheeled bin symbol together with other waste.
  • Page 21 Machine Translated by Google DECLARATION OF CONFORMITY 01/MIG200HD/2022 Authorized manufacturer representative: TECWELD Piotr Polak 41-943 Piekary ÿlÿskie ul. Emerald 21/3/6 branch: 41-909 Bytom 1G Krzyÿowa Street POLAND We declare that the product listed below: Inverter welder MIG200HD Type: Manufacturer's trademark: to which this declaration relates complies with the requirements of the following European Union directives and national provisions implementing these directives: Low Voltage Directive LVD 2014/35/EU...

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