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Summary of Contents for Swagelok HVSU
- Page 1 High Volume AbT Swaging Unit (HVSU) User’s Manual...
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Page 2: Table Of Contents
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 HVSU ON/OFF Switch Lamp Replacement . . . . . . . . 15... -
Page 3: Safety
■ Keep all panels and covers securely in place . ■ Follow local electrical codes and the guidelines in this manual when installing the HVSU . Shock hazards can exist even when equipment is properly installed, so it is important that the operator be trained in the proper use of the equipment and follow established safety practices . -
Page 4: Product Information
High Volume AbT Swaging Unit User’s Manual Product Information Latch arms Retainer handle Carrying handle ON/OFF switch Retainer Preswage in Process LED Pressure Cycle counter gauge Pressure regulator Electrical connection Pneumatic connection Rating Power Power label supply cord... -
Page 5: General Information
810 ABT Note: The tooling kit for these AbT sizes, comprised of a 1/2 × 0 .083 puck assembly, a die assembly, a spacer, and AbT HVSU Metric, User Manual (MS‑13‑334) is ordered and shipped separately . 6 × 1 .0 6 .09... -
Page 6: Setup
Fig. 2 Rating Label 4 . Connect the power supply to the electrical connection on the back of the HVSU . Fig . 3 . Connect the power cord to a properly rated and grounded electrical receptacle . 5 . Connect a filtered, dry compressed air supply line (maximum 125 psig [8 .6 bar]) to the supplied quick... - Page 7 High Volume AbT Swaging Unit User’s Manual Installation Tube 1 . Pull the retainer latch handle forward to lower the retainer . Fig . 6 and 7 . bottoming sensor Retainer Contact latch plate handle Retainer Fig. 6 Pulling the Retainer Latch Handle Fig.
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Page 8: Operation
1/4 in . 0 .254 (6 .45) 5 to 30° × 0 .015 1 . Use the ON/OFF switch to turn on the power to the HVSU . (5 to 30° x 0 .40) 3/8 in . 0 .379 (9 .62) 2 . - Page 9 High Volume AbT Swaging Unit User’s Manual Note: The retainer may not rise into position unless the nut is pushed completely forward onto the die . 10 . Insert the tubing into the nut and ferrule assembly as far as the tube will go . Press the tube firmly against the bottom of the tooling die for 1 to 2 seconds after the tube bottoming sensor activates the preswaging process .
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Page 10: Initial Installation Instructions
High Volume AbT Swaging Unit User’s Manual Initial Installation Instructions Note: Preswaging is required for all AbT connections. Tube Fitting Initial Installation Instructions Proper torque is the best way to ensure a correctly installed AbT fitting. 1 . Insert the tube with the preswaged ferrules into the fitting body until the front ferrule seats against the body, aligning the tubing and fitting body to avoid damaging the Optional Initial Installation Inspection... -
Page 11: Troubleshooting
Verify the working pressure is set to the recommended air sufficiently as indicated by the pressure defined in Table 2 . gap inspection gauge after fitting Check the air line connections to the HVSU . installation . • NOTICE Do not swage a tube more than once. -
Page 12: Tooling Ordering Information
Tool kits are ordered separately according to size . Each kit contains a die assembly, a puck assembly, and a spacer to match the size of tubing to be used . An AbT HVSU User Manual (MS‑13‑334) is included with these tooling kits . Nominal... -
Page 13: Maintenance
4 . Reinstall the puck assembly . Do not wipe off the lubricant . assembly Fig. 19 Puck and Contact Plate HVSU Lubrication Every 100 000 cycles, lubricate the following locations with a NLGI grade 2 white lithium grease (spray or brush on) . - Page 14 High Volume AbT Swaging Unit User’s Manual Connector Shaft 1 . Liberally spray or brush lithium grease in the area behind the square block that holds the retainer shaft . Fig . 22 . 2 . Wipe off any excess grease . Fig.
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Page 15: Hvsu On/Off Switch Lamp Replacement
Avoid pulling on wire harness attached to the top cover . Fig 25 . Lay top cover on the left side of the HVSU on a clean surface free of debris . Fig 25 . 8 . Locate latch on the lamp holder and push away from the side of the cover . -
Page 16: Warranty Information
Warranty Information Swagelok products are backed by The Swagelok Limited Lifetime Warranty . For a copy, visit swagelok .com or contact your authorized Swagelok representative . • WARNING Do not mix/interchange Swagelok products or Swagelok—TM Swagelok Company components not governed by industrial design WD‑40—TM WD‑40 Manufacturing Company...
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