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Power Swager Manual
and Thermoplastic Hose
Assembly Instructions
This manual contains information
necessary for the proper operation
of the Swagelok power swager and
assembly of thermoplastic hose
products. The manual must be read
and understood by the person(s)
responsible for the setup and the
use of this equipment.
Model MS-PSR-110
110V Single Phase/60 Hz
www.swagelok.com
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Summary of Contents for Swagelok MS-PSR-110
- Page 1 Thermoplastic Hose Assembly Instructions This manual contains information necessary for the proper operation of the Swagelok power swager and assembly of thermoplastic hose products. The manual must be read and understood by the person(s) responsible for the setup and the use of this equipment.
- Page 2 Operating Instructions for avoid risk of fire, explosion, or electric shock. Swagelok Power Swager ....4 Assembly Procedures for Swagelok Thermoplastic Hose using Power Swager .
- Page 3 Power Swager Overview Power Swager Model MS-PSR-110 Description Part No. Description Part No. Plug Die detent pins 453C-23007 Trip rod 453C-22013 Pal nut 453C-23009 Trip rod collar 453C-22014 Spring plunger 453C-23013 Trip latch 453C-22015 Reservoir replacement kit 453C-40008 Trip latch eccentric...
- Page 4 Power Swager Letter Description Bolt hex 1 /4 -24 UNC 1.75 long 1 /4 Nut hex 1 /4 Lock washer 5 /16 Bolt hex -18 UNC 2.00 long 5 /16 Bolt hex -18 UNC 1.50 long Nut hex 5 /16 -18 UNC 5 /16 Lock washer...
- Page 5 Power Swager Section I Valve Handle Installation The handle is shipped in the bag attached to the swager. Swagelok Power Swager Raise and secure the trip rod mechanism (2, 3, 4, 8, Operating Instructions and 12) out of the way of the swager.
- Page 6 Section II Proper Mark Position depth insertion Assembly Procedures for gage Swagelok 7N, 7P, 7R, and 8R Thermoplastic Hose using the Power Swager Improper Mark Position Pre-Assembly Be sure the hose and all components are in good condition.
- Page 7 (See the End Connections and Pushers chart for the Inserted too far correct pusher selection.) Note: For end connections that do not appear in the chart, contact your Swagelok sales representative. If insertion is difficult, the following accessories may be required: Secure the pusher in the swager.
- Page 8 Power Swager Lubricant Hints Swaging Process Lubrication will increase die life and improve the shell’s surface Verify that the hose is inserted properly into the end appearance. Before using any lubricant, read all labels and connection. instructions. Insert the hose through the die halves and end connection MS-TP-LUBE inside the pusher.
- Page 9 (36.3) -TP4-TA6 MS-P-4TA6 3/8 in. -TP6-TA6 1.50 MS-P-TA6 (38.1) 1/2 in. -TP8-TA8 MS-P-SLTA8 1.79 (45.5) 5/8 in. -TP8-TA10 MS-P-8TA10 Swagelok 3/4 in. -TP12-TA12 1.89 MS-P-TA12 (48.0) tube adapter 1 in. -TP16-TA16 2.18 MS-P-TA16 (55.4) 6 mm -TP4-TM6 MS-P-TA4 1.43 (36.3)
- Page 10 Power Swager Section IV Troubleshooting Condition: Caution : Before performing any adjustments, make There is a gap or movement between sure the power is turned off and properly locked out. the cylinder and frame. This gap is caused by a loose cylinder mounting bolt. If the swager begins producing improperly swaged connections: Solution: Tighten the cylinder mounting bolt until...
- Page 11 Power Swager...
- Page 12 Warning The Swagelok power swager is designed expressly for swaging Swagelok end connections and hose using the appropriate Swagelok dies and pushers. Swagelok Company cannot be responsible for property damage or personal injury that may result from swaging other brands of end connections and hose, nor from the intentional misuse of the swager.
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