Table of Contents
Related Manuals for MechMaxx F33 Series
Summary of Contents for MechMaxx F33 Series
- Page 1 F33 Series Electric Pallet Stacker Maintenance & Use Instruction Warning! Please read this manual carefully before using this device. Warning! Do not enable this function when all components are not fully installed with this device.
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Page 2: Table Of Contents
CONTENT 1. Product profile................... 1 2. Correct use ....................2 3. Model introduction ..................3 3.1 Model Overview ......................3 3.2 Vehicle schematic diagram and parameters ..............3 4. A Schematic diagram of the manipulation mechanism ....... 6 5. operational principle ................. 7 5.1 Walking system ....................... - Page 3 9.4 Maintenance, charging and maintenance of the battery ..........17 10. Safety precautions .................. 22 10.1, and the general rule of No ..................22 10.2 Transportation and storage ..................22 10.3 Check before use ......................23 10.4 Safe operation ......................23 11.
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Page 4: Product Profile
1. Product profile F33 type battery tray stacking car, this stacking car is a wide field lifting system, new DC controller and other advanced structure, at the same time equipped with high quality motor, battery and high-power pump station motor. Therefore, it has superior performance, convenient operation, broad vision, flexible steering, reliable braking, good power, less noise, no pollution, beautiful appearance and other characteristics. -
Page 5: Correct Use
2. Correct use It is only allowed to use this battery tray stack car according to this instruction manual. The forklift described in this manual is a self-controlled series battery tray stack truck with a handle button to control the forklift lift. Improper use can cause personal injury or machine damage. -
Page 6: Model Introduction
3. Model introduction 3.1 Model Overview This operation manual is a collection of F33 type 1.5-ton electric stacking trucks (hereinafter referred to as "stacking trucks"). 3.2 Vehicle schematic diagram and parameters... - Page 7 Model Drive Battery Mode of operation Pedestrian Rated load capacity Q (lbs) 3300 Load center distance c (in) 23.6 Front suspension x (in) 27.5 Wheel base y (in) Service weight (including battery) 1430 1455 Tire type Polyurethane(PU) Drive wheel size Φ×w(in) Φ8.3×2.8 Bearing wheel size...
- Page 8 Channel Width: 1000x1200 pallet (1200 Cross) Ast (in) Channel Width: 800x1200 pallet (1200 placed Ast (in) 85.8 along the fork) Turning radius Wa (in) Walking speed, laden/unladen (mph) 2.5/2.6 Lift speed, laden/unladen (mm/s) 92/136 Lowering speed, laden/unladen (mm/s) 112/98 Maximum gradeability, laden/unladen Brake type electromagnetic brake Drive motor power...
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Page 9: A Schematic Diagram Of The Manipulation Mechanism
4. A Schematic diagram of the manipulation mechanism Stacking car with the battery as the power source, the use of electrical and hydraulic control, to achieve walking, fork lifting and other actions. The basic structure is shown in Fig. Schematic diagram of the operating mechanism: 1. -
Page 10: Operational Principle
5. operational principle 5.1 Walking system The walking of the stacking car is achieved by the battery providing energy and by controlling the DC motor on the drive wheel. The DC motor converts high speed and low torque to low speed and high torque through the gear gearbox, which is finally executed by the driving wheel. - Page 11 5.3.2 Operating principle of braking: As shown in the following figure: The brake is composed of magnetic yoke assembly 6, excitation coil 7, spring 2, brake disc 5, armature 1, gear sleeve 4, mounting screw 3, etc. The brakes are mounted on the end cover of the motor and adjust the mounting screws to the specified air gap value.
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Page 12: Operating System
5.4 Operating system The main working mechanism of the stacking truck is the fork, which relies on the fork to carry the pallet or goods and short distance transportation operations. The expansion of the cylinder is realized by the control of the operating handle, and the pump station provides the pressure oil. -
Page 13: Electrical Schematic Diagram
6. Electrical schematic diagram... -
Page 14: Hydraulic Schematic Diagram
7.hydraulic schematic diagram... -
Page 15: Operating Procedures
8. Operating procedures Be familiar with the functions of each switch / button on the dashboard before operation. 8.1 Start-up, operation and parking ○ 1 Insert the key into the key switch, turn right, gently remove the emergency power off safety switch and open the control circuit. -
Page 16: Use Of Horn And Reversing Horn
8.3 Use of the speakers For driving safety, the vehicles are equipped with driving horns. When driving to remind others, press the horn button in the middle of the handle, the horn rings to remind pedestrians to pay attention. 8.4 Battery capacity display The instrument panel has the capacity display function of the battery power of the forklift truck, and can also calculate the electricity consumption time (cumulative hour calculation). -
Page 17: Maintenance And Maintenance Instructions
9. Maintenance and maintenance instructions The parts on the vehicle, especially the safety devices, shall not be modified without permission, and the driving speed of the vehicle is not allowed to be changed. All spare parts provided by the original manufacturer have undergone strict quality inspection. To ensure the safety and reliability of the vehicle, please use the original accessories. -
Page 18: Daily Maintenance
Wheels: The quality of the wheel has a great impact on the stability and driving performance of the vehicle. Changes must be approved by the manufacturer. When replacing the wheels, you must ensure that the vehicle maintains the same horizontal state as at the factory time (the wheels must be replaced in pairs, for example, left and right together). - Page 19 During the commissioning phase of the vehicle (50 to 100, hours or after 2 months) Also complete the following additional actions: -Check whether the nuts on the wheel are loose and tightened if necessary. -Check the hydraulic components for leakage, if necessary and tighten. -Replace the hydraulic filter.
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Page 20: Maintenance, Charging And Maintenance Of The Battery
Maintenance time interval is ● Maintenance list braking 1.1 Check the air gap of the electromagnetic brake ● 2.1 Check the operation switch to display the ● functions of the equipment and components 2.2 Check the alarm system and the safety devices ●... - Page 21 6.1 Check the function of the hydraulic system ● 6.2 Check hoses, piping and interfaces for tightness, ● sealing and damage 6.3 Check the cylinder block and piston for damage, ● sealing and fixation 6.4 Check the setting of the load chain and tighten ●...
- Page 22 9.4 Maintenance, charging and maintenance of the battery Keep the battery before any operation and in a safe position. 9.4.1 Maintenance personnel Charging, maintenance and replacement of batteries must be operated by qualified professionals. The manual, supply preparation and charging requirements must be carefully read before preparing operation.
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Page 23: Rated Voltage
9) In the process of charging or use, due to water evaporation, low electrolyte level, the use of pure water supplement. 10) When some battery units fail, the fault cause and the faulty unit should be quickly identified and repaired, and replaced when it cannot be repaired. 11) When charging, there should be sufficient ventilation equipment. -
Page 24: Red Flashing
9.4.6 Storage, transportation and installation of storage batteries The vehicle must stop firmly on the horizontal ground. To avoid short circuit, the exposed terminals and terminals of the battery must be covered with insulation cover. When the battery is pulled out, the connector and cable of the removed battery must be properly placed, and they should not hinder the entry and exit of the battery. -
Page 25: Safety Precautions
10. Safety precautions 10.1, and the general rule of No 10.1.1 The operator must have the operation qualification of the forklift (approved by the training of relevant departments) before driving the forklift. 10.1.2 Operators must read all the contents of the use manual before use, and can only drive the forklift after fully understanding the operation method. -
Page 26: Check Before Use
10.2.2 When the forklift is not working, it should be parked in a dry and ventilated garage to prevent the sun and rain. Also, note: ○ 1 Close the electric lock, and power off the safety switch, unplug the power plug; ○... - Page 27 10.4.4 Faults and defects: For faults or defects, the vehicle must be notified immediately. If the vehicle cannot operate safely (e. g., wheel wear or brake failure), always stop using it until they are completely repaired. 10.4.5 Safe Operation and Environmental Protection: The chapter of inspection and maintenance Operation must be performed at the time intervals on the maintenance list.
- Page 28 vehicle driver must personally confirm before entering the elevator or station. The vehicle must put the goods in front and occupy a proper position so that it does not touch the walls around the elevator. When the personnel and the vehicle take the elevator together, the personnel must enter only after the vehicle enters safely and stops safely, and the personnel must leave before the vehicle leaves.
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Page 29: Fault Handling
11. Fault handling 11.1, fault diagnosis hitch cause processing method The vehicle The Battery connector is not Check the battery connector and cannot move connected connect it if necessary The electric lock switch is in The electric lock switch is placed at the "OFF"... -
Page 30: Preparatory Work Before Repair
direction cable contact connecting cables in the control handle Vehicles Battery power is insufficient Check the battery power display walk slowly or the corresponding cable light and the corresponding cables contact is not good The sudden Controller damage Replace the controller start of the The control forward and Repair to reset or replace it...
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