Table of Contents
Related Manuals for MechMaxx F26 Series
Summary of Contents for MechMaxx F26 Series
- Page 1 F26 Series Electric Pallet Stacker Maintenance & Use Instruction Warning! Please read this manual carefully before using this device. Warning! Do not enable this function when all components are not fully installed with this device.
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Page 2: Table Of Contents
CONTENT 1. Product Introduction ..................1 2. Correct use....................2 3. Model Introduction..................3 3.1 Model Overview ..................3 3.2 Schematic diagram and parameters of the vehicle........3 4. Schematic diagram of control mechanism........... 6 5. Working Principle..................7 5.1 Walking system ..................7 5.2 Steering System ..................7 5.3 Braking structure and braking schematic diagram ........7 5.4 Operating System ..................8... - Page 3 10. Safety Precautions.................. 22 10.1 General Rule ..................22 10.2 Transportation and Storage..............22 10.3 Check before use ..................23 10.4 Safe Operations ..................23 11. Troubleshooting..................26 11.1 Fault Diagnosis ..................26 11.2 Preparatory work before repair............26 11.3 Check the amount of hydraulic oil ............27 11.4 Preparation work after maintenance and before use......27...
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Page 4: Product Introduction
1. Product introduction F26 type battery pallet stacker, this stacker adopts advanced structure such as wide view lifting system, new DC controller, and equipped with high quality motor, traction battery and high-power pump station motor. Therefore, it has superior performance, convenient operation, wide field of vision, flexible steering, reliable braking, good power performance, less noise, no pollution, beautiful appearance and so on. -
Page 5: Correct Use
2. Correct use Only use this battery pallet stacker in accordance with this instruction manual. The forklift truck described in this manual is a self-propelled battery pallet stacker with operating handle button to control the lift of the forklift truck. Improper use may result in personal injury or machine damage. -
Page 6: Model Introduction
3. Model introduction 3.1 Model Overview This manual is a collection of F26 light 1.2 ton electric stacker (hereinafter referred to as "stacker"). 3.2 Schematic diagram and parameters of the vehicle... - Page 7 Model Drive Battery Mode of operation Pedestrian Rated load capacity Q (lbs) 2640 Load center distance c (in) 23.6 Front suspension x (in) 27.5 Wheel base y (in) Service weight (including battery) 1390 Tire type Polyurethane(PU) Φ×w(in) Φ8.3×2.8 Driving wheel size Φ×w(in) Φ3.2×2.8 Bearing wheel size...
- Page 8 Channel width: 1000x1200 pallet (1200 cross) Ast (in) Channel width: 800x1200 pallet (1200 placed along Ast (in) 85.8 the fork) Turning radius Wa (in) 52.8 Walking speed, laden/unladen (mph) 2.5/2.6 Lifting speed, laden/unladen (mm/s) 92/136 Lowering speed, laden/unladen (mm/s) 112/98 Maximum gradeability, laden/unladen Brake type electromagnetic brake...
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Page 9: Schematic Diagram Of Control Mechanism
4. Schematic diagram of control mechanism Stacker takes battery as power source, uses electrical and hydraulic control to realize walking, forklift and other actions. The basic structure is shown below. Schematic diagram of operating mechanism: 1. Lift down button 2. Run switch 3. Belly switch 4. Horn button 5. Electric meter... -
Page 10: Working Principle
5. working principle 5.1 Walking System The stacker's movement is powered by the battery and achieved by controlling the DC motor on the driving wheel. The DC motor converts the high speed and low torque into low speed and high torque through the gear reduction box, and finally the drive wheel performs the action. - Page 11 5.3.2 Brake working principle: The brake is composed of magnetic yoke assembly 6, excitation coil 7, spring 2, brake disc 5, armature 1, gear sleeve 4, mounting screw 3, etc.The brake is mounted on the end cover of the motor and the mounting screws are adjusted to the specified air gap value.The gear sleeve is fixed on the shaft, and its outer teeth are matched with the inner teeth of the brake disc to transfer torque when working, and the brake disc can move axially on the gear sleeve.
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Page 12: Operating System
5.4 Operating System The main working mechanism of the stacker is the fork, which carries pallets or goods and carries them for short distance transportation. The expansion of the cylinder is controlled by the operating handle, and the pressure oil is provided by the pump station. A slow drop valve is installed in the loop of the lifting cylinder to slow down the speed of the fork frame when it falls to achieve the effect of safe drop. -
Page 13: Electrical Schematic Diagram
6. electrical schematic diagram... -
Page 14: Hydraulic Schematic Diagram
7. hydraulic schematic diagram... -
Page 15: Operation Rules
8. operating rules Familiarize yourself with the functions of each switch/button on the instrument panel before operating the forklift. 8.1 Starting, running and stopping Insert the key into the key switch, turn it to the right, gently remove the emergency power off safety switch, and open the control circuit. -
Page 16: Battery Capacity Display
8.4 Battery capacity display The instrument panel has the capacity display function for forklift battery power, and can also use the power time statistics (cumulative hours). 8.5 Handling and Stacking operations (1) How to carry the goods Will be stacking car slowly to the front of the need to carry items, insert the pallet fork and move forward slowly, when the goods completely inserted into the goods after parking, control handle upgrade button, the heavy lifting to a certain height, back slowly, don't touch the adjacent goods, when the weight zone is put out the goods, and then walk... -
Page 17: Maintenance And Maintenance Instructions
9. Maintenance and maintenance instructions Without permission, it is not allowed to modify the parts of the vehicle, especially the safety devices, and the speed of the vehicle is never allowed to change.All spare parts supplied by original manufacturer are subjected to strict quality inspection.To ensure the safety and reliability of the vehicle, please use the original accessories.Replacement parts, including all oils, must be collected and disposed in accordance with local environmental and health laws and regulations. -
Page 18: Routine Maintenance
replacing wheels, you must ensure that the vehicle remains in the same level condition as it left the factory (wheels must be replaced in pairs, e.g. left and right together). Lift chains and rollers: chains and rollers will wear out quickly if not well lubricated. It must be periodically lubricated in accordance with the requirements of the maintenance table below, and the lubrication period should be shortened in harsh working conditions (such as dust and high temperature). - Page 19 During the test phase of the vehicle (after 50 to 100 hours or 2 months of initial operation) There are several additional operations to complete: - Check whether nuts on wheels are loose and tighten them if necessary. Check hydraulic components for leakage and tighten if necessary. - Replace the hydraulic filter...
- Page 20 Maintenance interval maintenance List braking 1.1 Check the air gap of the electromagnetic brake ● 2.1 Check operating switches to display the functions of ● devices and components 2.2 Check alarm system and safety devices ● 2.3 Check whether the cable is damaged and whether ●...
- Page 21 structure 5.2 Check signage for completeness ● 5.3 Check the fixing condition of lifting door frame ● 6.1 Check the function of hydraulic system ● 6.2 Check the hose ● 6.3 Check hoses, piping and joints for tightness, sealing ● and damage 6.4 Inspect cylinder block and piston for damage, ●...
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Page 22: Battery Maintenance, Charging And Maintenance
9.4 Battery maintenance, charging and maintenance Before any operation of the battery, ensure that the vehicle is parked and placed in a safe position. 9.4.1 Maintenance Personnel Battery charging, maintenance and replacement must be performed by qualified professionals.Read the manual, supply preparation and charging requirements carefully before preparing for operation. - Page 23 9) In the process of charging or using, due to water evaporation, electrolyte level is low, the application of pure water supplement. 10) In case of failure of individual battery units, the cause of failure and the faulty unit should be quickly found out and repaired, and replaced if it cannot be repaired. 11) When charging, there should be sufficient ventilation equipment.
- Page 24 9.4.6 Storage, Transportation, and Installation of Batteries The vehicle must be stationary on level ground.To avoid short circuit, the exposed terminals and terminals of the battery must be covered with insulation covers.When the battery is pulled out, the connectors and cables of the removed battery must be properly placed.
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Page 25: Safety Precautions
10. Safety precautions 10.1 General Rules 10.1.1 Operators must have forklift operation qualification (approved by relevant departments) before driving forklift. 10.1.2 The operator must read all the contents of the user manual before using the forklift and can drive the forklift only after fully understanding the operation method. 10.1.3 Forklift shall not carry passengers. -
Page 26: Check Before Use
10.2.2 When the forklift is not working, it should be parked in a dry and ventilated garage to prevent sun and rain. In addition, attention should be paid to: Close the electric lock, and make the safety switch power, unplug the power plug; Pull the parking handle and pad the front and rear wheels. - Page 27 It is not allowed to change the parts on the vehicle, especially the safety devices, without permission, and the operation speed of the vehicle is never allowed to change. All original spare parts have been verified by the quality assurance department. To ensure safe and reliable operation of the vehicle, only spare parts from the manufacturer must be used.
- Page 28 10.4.15 Visibility: Drivers must look in the direction of travel to ensure that the road ahead is clearly visible. A second person must walk in front of the vehicle to give corresponding guidance and warning when the vehicle is moving backward and the cargo is obstructing the view.
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Page 29: Troubleshooting
11. Troubleshooting 11.1 Fault Diagnosis fault cause solution Vehicles The battery connector is Check the battery connector and cannot move not connected connect it if necessary The electric lock switch is The electric lock switch is placed in "OFF" position in the "0"... -
Page 30: Preparatory Work Before Repair
one direction switch and connecting cable is connecting cable in the control not good handle Traffic The battery power is low or Check the battery indicator and moves slowly the corresponding cable is in corresponding cables poor contact The vehicle Controller damage Replacing a Controller started...
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