MechMaxx S22 Series Installation, Maintenance & Use Instructions

MechMaxx S22 Series Installation, Maintenance & Use Instructions

Semi-electric pallet stacker

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Semi-Electric Pallet Stacker
Maintenance &Use Instruction &Parts Manual
Warning! Please read this manual carefully before
using this device.
Warning! Do not enable this function when all
components are not fully installed with this device.
S22/S33 Series

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Summary of Contents for MechMaxx S22 Series

  • Page 1 S22/S33 Series Semi-Electric Pallet Stacker Maintenance &Use Instruction &Parts Manual Warning! Please read this manual carefully before using this device. Warning! Do not enable this function when all components are not fully installed with this device.
  • Page 2: Safety Guidelines

    1. Safety guidelines 1.1 The operator must read this manual and all kinds of warning labels on the vehicle before use. 1.2 Do not use this vehicle without training or authorization. 1.3 Please repair the car before use, paying special attention to the wheels, handles, rollers, door frames, batteries, etc.
  • Page 3: Battery Charging

    maintain 、 2.1 Hydraulic Oil Check the oil level every 6 months. It is recommended to use No. 32 hydraulic oil (GB11117-89), which has a kinematic viscosity of 32cSt at 40° and a total of approximately 4.0 liters. 2.2 Daily Maintenance In order to maintain a good state of use, the car should be inspected and maintained every day, at this time should focus on checking: (1) wheels and mandrel, such as wrapped around the wheel, mandrel line and rags, etc.
  • Page 4 4、Control platform voltmeter charging plug Emergency stop witch control handle 4.1 Emergency Switch When you press this button, the pump station motor power will be cut off; When you pull this switch, the motor power will be switched on. 4.2 Voltmeter This meter shows the voltage of the battery.
  • Page 5: Trouble Removal

    5、trouble removal malfunction cause solution The fork won't rise to - Not enough hydraulic fluid. - Fill with hydraulic oil full height The fork will not rise - No hydraulic fluid. - Fill with hydraulic oil - Hydraulic fluid is not pure. - Replace the hydraulic oil Pump station motor - Didn't turn on the emergency...
  • Page 6 6、Hydraulic principle diagram...
  • Page 7: Electrical Schematic Diagram

    7、Electrical schematic diagram...
  • Page 8: Parts List

    8、parts list 8.1 Two-level standard frame model parts list...
  • Page 9 Specifica Quant Remarks Figure No. Name tion SPN10.0-6 Shield clamp Cross recessed pan head GB/T 818-2000 03.0233 M6×20 screws SPN10.9-2 Electrical cover Hex socket countersunk GB 2674-86 03.0096 M10×25 head screw SPN10.4-3 gland 03.90.016 Deep groove ball bearing 6205 GB/T 276-94 03.90.035 Tapered roller bearings 30205...
  • Page 10 03.0259 Hexagon nut GB/T 41-2000 03.0014 Elastic washer φ10 GB/T 93-1987 03.0043 Plain washer φ10 GB/T 95-2002 03.0003 Large washer φ6 GB/T 96.2-2002 1701 02.01.2212 Semi-electric plug ED250P-1 02.01.2170 Scram switch (ZDK31-250) 03.252 Cap nut GB 923-88 03.251 Cap nut GB 923-88 03.0258 Hexagon nut...
  • Page 11 02.DLB.2163 SPN Electrical meter SPN10.9.1 Distribution box 02.XDC.2203 SPN battery 12V/120AH SPN10.0-1 Front wheel SPN10.0-3 Pinion shaft Elastic retainer for GB 894.1-86 03.0064 φ20 shaft SPN10.8-9 retainer 2.5 meters/3 SPN10.8-5 piston meters/3.5 meters 2 meters SPN10.8-5T piston SPN10.8-1(φ 02.01.209306 SPN piston rod (3.0 m) 40*1716)...
  • Page 12 Elastic retainer for 03.0066 φ25 GB 894.2-86 shaft SPN10.3-3 Side pressure pad SPN10.3.1 Fork frame welded parts SPN10.3-2 macroaxis Elastic retainer for GB 894.2-86 03.0069 φ32 shaft SPN10.14 Pumping station SPN1016.0-4B shield SPN1016.0-4C shield SPN10.7-3 support SPN10.7-1 Nylon guide wheel SPN10.7-2 SPN10.30.2 Internal frame assembly...
  • Page 13 8.2 New two-level standard door frame model parts list...
  • Page 14 Figure No. Name Specification Quantity Remarks Cross recessed pan GB/T 818-2000 03.0233 M6×20 head screws SPN10.0-6 Shield clamp SPN1016.0-4B shield SPN1016.0-4C shield SPN10.9-2 Electrical cover 03.0003 Large washer φ6 GB/T 96.2-2002 SPN10.4.1 Steering handle Elastic retainer for GB 894.1-86 03.0058 φ10 shaft SPN10.4-1...
  • Page 15 03.0013 Elastic washer φ12 GB/T 93-1987 03.0262 Hexagon nut GB/T 6170-2000 02.XDC.2203 SPN battery 12V/120AH SPN10.9.1 Distribution box 03.0259 Hexagon nut GB/T 41-2000 03.0014 Elastic washer φ10 GB/T 93-1987 03.0043 Plain washer φ10 GB/T 95-2002 SPN10.14 Pumping station 02.DLB.2163 SPN Electrical meter 02.01.2170 Scram switch ED250P-1(ZDK31-250)...
  • Page 16 Left and right limit SPN10.12 wheel frame welded parts SPN10.30.1 Gantry group SPN10.20.1 Gantry group SPN10.25.1 Gantry group SPN10.35.1 Gantry group Hex socket screw 03.0165 with cylindrical M10×25 GB/T 70.1-2000 head 03.0043 Plain washer φ10 GB/T 95-2002 Elastic retainer for GB 894.1-86 03.0064 φ20...
  • Page 17 SPN10.8-2T SPN Cover (thick) 2 meters SPN piston rod (3.0 SPN10.8-1(φ40*1716) 02.01.209306 SPN piston rod (2.0 m SPN10.8-1T(φ 02.01.209304 thick) 45*1216) SPN piston rod (2.5 SPN10.8-1(φ40*1466) 02.01.209305 SPN piston rod (3.5 SPN10.8-1(φ40*1966) 02.01.209307 2.5 meters /3 meters SPN10.8-5 piston /3.5 meters SPN10.8-5T piston 2 meters...
  • Page 19 8.3 Power unit parts list...
  • Page 20 Quant Remarks Figure No. Name Specification handle ball handle lever 02.01.033 Power unit point start Manual Valve (SPN) 03.0259 Hexagon nut GB6170-2000 02.01.0321 Check valve DXF-01(LFT) Power unit center 02.01.0311 130*130(LFT) valve block 02.01.0335 Power unit coupling FJ14-DC-L36(LFT) 02.01.0320 Power unit gear pump CBK-F120BL(LFT)...
  • Page 22 8.4 Cable parts list...
  • Page 23 Remarks Figure No. Name Specification Quantity 02.XSXC.3392.0001 Positive cable 02.XSXC.3392.0002 Negative cable 02.XSXC.3392.0003 Switching cable 02.XSXC.3392.0004 Switching cable 02.XSXC.3392.0005 Contactor cable 02.XSXC.3392.0006 Contactor cable 02.XSXC.3392.0007 BO+ Cable 02.XSXC.3392.0008 B+ cable 02.XSXC.3392.0009 B- Cable...
  • Page 24 Leg adjustable parts list 8.5.1 8.5.1.1 Distribution box section...
  • Page 25 8.5.1.1 Distribution box section Specifica Remarks Figure No. Name Quantity tion Cross recessed pan 03.0233 M6×20 GB/T 818-2000 head screws 03.0644 Large washer φ6 GB/T 96.2-2002 03.0587 Spring buckle nut SPN10.9.2 Electrical cover 02.XDC.2203 SPN battery 12V/120AH SPN10.14 Pumping station SPN10.9.1 Distribution box 03.0254...
  • Page 26 8.5.1.2 Leg adjustable frame part...
  • Page 27 8.5.1.2 Leg adjustable frame part Specificat Quantit Remarks Figure No. Name SPN-MG-01.01.01.02 Welded leg Hex socket screw with 03.0179 M8×12 GB/T 70.1-2000 cylindrical head 03.0050 Plain washer φ8 GB/T 97.1-2002 CLJ-MG-01.10 Backing block CLJ-MG-01.01.01.03 Screw welding 03.0042 Plain washer φ20 GB/T 97.1-2002 03.0018 Elastic washer...

This manual is also suitable for:

S33 series

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