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Hardy Process Solutions HI5069-WS Installation & Operation Manual
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Hardy Process Solutions HI5069-WS Installation & Operation Manual

Weigh scale modules for compact5000 i/o systems
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HI5069-WS & HI5069-2WS
Weigh Scale Modules for
Compact5000 I/O Systems
Installation & Operations Manual
10075 Mesa Rim Road
San Diego, CA 92121
Phone: (858) 278-2900
Website: http://www.hardysolutions.com
Hardy Process Solutions Document Number: 0596-0372-01 Rev. A
Copyright © 2025 Hardy Process Solutions All Rights Reserved. Printed in the U.S.A.

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Summary of Contents for Hardy Process Solutions HI5069-WS

  • Page 1 Compact5000 I/O Systems Installation & Operations Manual 10075 Mesa Rim Road San Diego, CA 92121 Phone: (858) 278-2900 Website: http://www.hardysolutions.com Hardy Process Solutions Document Number: 0596-0372-01 Rev. A Copyright © 2025 Hardy Process Solutions All Rights Reserved. Printed in the U.S.A.
  • Page 2 Hardy 5069-WS Installation & Operation Manual Local Field Service Hardy Process Solutions provides local field service for all scales and weighing equipment. Hardy’s factory trained technicians can perform service on all Hardy equipment as well as most other manufacturers’ systems.

  • Page 3: Table Of Contents

    Hardy 5069-WS Installation & Operation Manual Contents • • • • • • CAUTION: UNPACK WITH CARE ..........................5 ATTENTION: DÉBALLEZ SOIGNEUSEMENT ......................5 Chapter 1 - Overview ..............................6 Product Description ..............................7 WAVERSAVER® ................................ 7 C2® Calibration ................................ 7 IT ....................................
  • Page 4 Hardy 5069-WS Installation & Operation Manual Load Cell/Point Input/Output Measurements ....................27 Load Check ................................27 Calibration Setup Procedures ..........................28 Electrical Check Procedures ..........................31 C2 Calibration ................................ 32 C2 Calibration Using Ladder Logic ......................... 32 C2 Calibration Using the Faceplate ........................32 Hard Calibration..............................

  • Page 5: Caution: Unpack With Care

    OF THE PACKING CASE ARE INSPECTED AND CAREFULLY COMPARED WITH THE SHIPPING DOCUMENTS. IF ANYTHING IS UNSATISFACTORY, PLEASE NOTIFY HARDY IMMEDIATELY BY CALLING, FAXING OR E-MAILING TO: Customer Support Department HARDY PROCESS SOLUTIONS 10075 Mesa Rim Road, San Diego, California 92121 USA Phone:...

  • Page 6: Chapter 1 - Overview

    Hardy Process Solutions HI5069-WS Weigh Scale Modules. The system is used for front end signal processing of strain- gauge based load cells and load points for all types of industrial manufacturing weighing applications Modules feature WAVERSAVER®, C2®...

  • Page 7: Product Description

    Allen-Bradley Compact5000 I/O Systems. The HI5069-WS and HI5069-2WS Weigh Scale Modules can be used for a wide variety of process weighing applications such as batching, blending, filling/dispensing, check weighing, force measurement, level by weight and weight rate monitoring.

  • Page 8: Return To Zero Test - Optional

    NOTE: The HI5069 series Is compatible with Hardy HI6020IT and HI6020JB summing cards and junction boxes. An HI6020IT must be used to run an RTZ test. The HI5069-WS modules are not compatible with Hardy Legacy HI215IT Junction Box. Weighing System Test – Optional Requires the HI6020IT Series Junction Box for full utilization.

  • Page 9: Chapter 2 - Specifications

    Hardy 5069-WS Installation & Operation Manual Chapter 2 - Specifications Chapter 2 lists the specifications for the HI5069-WS Weigh Scale Modules. Specifications are listed for the standard instrument and for optional equipment. The specifications listed are designed to assist in the installation, operation and troubleshooting of the instrument.
  • Page 10 Hardy 5069-WS Installation & Operation Manual Data Defaults Range Configuration Table Type .9-1.2 Gravity Correction FLOAT 10.0 .0001- Motion Tolerance FLOAT 999999.99 10.0 .0001- Zero Tolerance FLOAT 999999.99 .0001- Tare Weight FLOAT 999999.99 .0001- Reference Weight FLOAT 999999.99 1000.0 .0001- Span Weight FLOAT 999999.99...

  • Page 11: Chapter 3 - Installation

    Hardy 5069-WS Installation & Operation Manual Chapter 3 - Installation Chapter 3 provides the recommended procedures for unpacking, cabling, interconnecting, configuring and installing the Weigh Scale Module. Users and service personnel should be familiar with this information before installing or operating the Weigh Scale module. If you experience any problems installing this equipment, contact Hardy Instruments Inc., Customer Support for assistance.

  • Page 12: Load Sensor And Junction Box Connections

    Hardy 5069-WS Installation & Operation Manual When configured as Local I/O, modules will reside in the same system as the controller and installed to the right of the controller. Data is exchanged with the controller over the system backplane. When configured as Remote I/O, modules reside in a separate location from the Logix5000 controllers and are accessible over EtherNet/IP via a Compact5000 EtherNet/IP adaptor.
  • Page 13 1. If using conduit, do not run load cell cable parallel to, or in the same conduit with power wiring, relay cable or other high energy cables. 2. C2 cable is required for electronic calibration system and INTEGRATED TECHNICIAN: Hardy Process Solutions part number 6020-0001-0. Page | 13...

  • Page 14: Chapter 4 - Setup And Operation

    The Setup procedures require Allen Bradley’s RS Logix 5000, Allen-Bradley RSLinx™ or RSLinx™ Lite. General Use Studio5000 software (v 28 and higher) to configure the HI5069-WS and HI5069-2WS modules. The software provides a module-specific Add-On Profile (AOP) to operate the module. Compact5000 I/O digital modules use the Producer/Consumer network communication model.

  • Page 15: Setting Up Communications Between The Plc And Hi 5069-Ws

    Hardy 5069-WS Installation & Operation Manual Setting Up Communications between the PLC and HI 5069-WS Follow these steps to set up communication between the ControlLogix PLC and the Weigh Scale Module. The steps require that you have a new or open RS Logix® 5000 project. For instructions, see your RS LOGIX 5000 manual. When not installed directly on the side of a of certain compatible controllers as Local I/O, the HI 5069 WS modules will require a communications adapter module.

  • Page 16: Configuration Parameters

    Hardy 5069-WS Installation & Operation Manual Configuration Parameters The following parameters are parameters used in the Configuration of the IO: Configuration Data Type Parameters Gravity Correction FLOAT Motion Tolerance FLOAT Zero Tolerance FLOAT Tare Weight FLOAT Reference Weight FLOAT Span Weight FLOAT AutoZeroTolerance FLOAT...
  • Page 17 Hardy 5069-WS Installation & Operation Manual Page | 17...

  • Page 18: Commands

    Hardy 5069-WS Installation & Operation Manual Commands List of Hardy command Numbers Command Number Command Read Parameter Zero Cmd Tare Cmd Page | 18...
  • Page 19 Hardy 5069-WS Installation & Operation Manual (0x64) 100 dec Cal Low Cmd (0x65) 101 dec Cal High Cmd (0x66) 102 dec C2 Cal Cmd (0x80) 128 dec IT Test (0x94) 148 Set Default Parameters (0x0100) 256 dec IT Test Reduce (0x0200) 512 dec Stability Test (0x1000) 4096 dec...
  • Page 20 Hardy 5069-WS Installation & Operation Manual COMMAND TABLE Page | 20...
  • Page 21 Hardy 5069-WS Installation & Operation Manual • 0: READ PARAM CMD. To read a parameter, write a #0 to the CMD register (register #0), and write the parameter number in the ParameterID register of the output table. The parameter value may then be read from ParameterValue register in the input table. This value may be in integer or floating point format, depending on the parameter.
  • Page 22 Hardy 5069-WS Installation & Operation Manual 1: ZERO CMD. Write a 1 to the command register to ZERO the gross weight. The status • register will read 0 if this command succeeds. Status Error code 1 (Fail) o Status Error code 2 (ADC Failure) Status Error code 3 (out of tolerance) o Status Error code 4 (motion) o Status code FF (cmd in progress)

  • Page 23: Output Table

    Hardy 5069-WS Installation & Operation Manual the stability test. Status Error code 1 (Fail) o Status code FF (cmd in progress) 0x1000 (4096 decimal): WRITE CMD. Set the value of a parameter. Write 0x1000 in the • command register 0, the parameter ID number in ParameterID register and the desired value in ParameterValue register of the output table.

  • Page 24: Input Table

    Hardy 5069-WS Installation & Operation Manual Parameter Value DINT Parameter ID Reserved word 1 Reserved word 2 DINT Reserved word 3 DINT Parameter RD1 ID Reserved word 5 Parameter RD2 ID Reserved word 6 Total Command, Aux Command Information, Parameter ID, and Parameter Value, are used to send commands to the instrument, write new parameter values, read existing parameter values, or read data values.
  • Page 25 Hardy 5069-WS Installation & Operation Manual functions within the instrument. The top 8 bits are a cyclic “measurement update count”, which will increment by a count of one every time a new measurement value is taken, following a 0 to 255 then repeat cycle.

  • Page 26: Chapter 5 - Calibration

    Hardy 5069-WS Installation & Operation Manual Chapter 5 - Calibration Chapter 5 provides the recommended calibration procedure for the HI5069-WS Weigh Scale Module. For the module to work properly, it must be calibrated prior to operation, and it should be recalibrated periodically or when not in use for extended periods of time.

  • Page 27: Electrical Check Procedures

    Hardy 5069-WS Installation & Operation Manual Electrical Check Procedures Load Cell/Point Input/Output Measurements The HI5069 series modules are designed to supply 5 VDC excitation to as many as eight 350-Ohm load cells/points per channel. The expected output from each load cell/point will depend on the mV/V rating of the load cell/point and the weight.

  • Page 28: Calibration Setup Procedures

    Hardy 5069-WS Installation & Operation Manual Calibration Setup Procedures Unit of Measure The Unit of measure can be set to ounces, pounds, tons, grams, kilograms, or metric tons. Any weight value input to the module (e.g. CAL LOW WEIGHT, SPAN WEIGHT) is in the currently selected units. The unit of measure can be set at any time, not just at calibration.
  • Page 29 Hardy 5069-WS Installation & Operation Manual Ref Weight The Ref Weight is a Calibration LOW or C2 Cal reference point derived from an actual measured weight, normally zero. Load Cell Sensitivity Load cell sensitivity is a measure of how a load cell responds to changes in applied force, it is expressed in millivolts per volt (mV/V).
  • Page 30 Hardy 5069-WS Installation & Operation Manual Tare Weight The Tare weight is the amount of weight tared off with the last tare command or the amount entered by the user. The tare weight equals the difference between the net and gross weight readings. WAVERSAVER®...

  • Page 31: Electrical Check Procedures

    Hardy 5069-WS Installation & Operation Manual WARNING: BINDING ON A SCALE/VESSEL OR LOAD CELL CAN DENY THE LOAD CELL FREE VERTICAL MOVEMENT AND PREVENT THE INSTRUMENT FROM RETURNING TO THE ORIGINAL ZERO REFERENCE POINT. AVERTISSEMENT : LA FIXATION D'UNE BALANCE, D'UN RÉCIPIENT OU D'UN CAPTEUR DE PESAGE PEUT EMPÊCHER LE CAPTEUR DE PESAGE DE SE DÉPLACER LIBREMENT DANS LE SENS VERTICAL ET EMPÊCHER L'INSTRUMENT DE REVENIR AU POINT DE RÉFÉRENCE ZÉRO INITIAL.

  • Page 32: C2 Calibration

    4, Setup & Operations) 2. We have provided a Ladder Logix example explaining how to perform the C2 calibration. The Ladder Logix example is available on the Hardy Process solutions Web Site: http://www.hardysolutions.com 3. Under HI 5069-WS Docs and Programs...
  • Page 33 Hardy 5069-WS Installation & Operation Manual C2 Calibration Using the AOP Once the AOP is installed and configured, the AOP can be used to perform a C2 Calibration. Double click on the HI5069 that is located in the IO tree. The AOP window will pop up, next click on the Calibration –...

  • Page 34: Hard Calibration

    Hardy 5069-WS Installation & Operation Manual Integrated Technician Using the AOP Hard Calibration Hard Calibration is the traditional method of calibration that uses test weights. Hardy recommends that the test weights total 80 to 100% of the scale capacity. Step 1 Place the low calibration ref weight (the weight can be zero) on the scale.
  • Page 35 The Ladder Logic example is meant to provide a ladder logic model only. Your application may vary and the example may or may not meet your requirements. Step 3 The Ladder Logix example is available on the Hardy Process solutions Web Site: http://www.hardysolutions.com Navigate to Products> PLC Weighing Modules > Weight Modules>...

  • Page 36: Chapter 6 - Troubleshooting

    Hardy 5069-WS Installation & Operation Manual Chapter 6 – Troubleshooting Return Codes Name/Code # Definition Action Command Success Command passed None command Status 0 Command fail Command Failed. Applies to Command specific. Reevaluate the Command Status 1 pass/fail commands like C2 Search command and conditions.
  • Page 37 Hardy 5069-WS Installation & Operation Manual Command Status 7 C2 clones C2 load cell has a non-Hardy C2 Verify the use of Hardy load cells. load cell. Command Status 8 Hard Cal Fail Too few A/D counts between zero Add weight to the scale and see if Counts and span points during hard readings increase.

  • Page 38: Chapter 7 - Hardy Installation And Commissioning

    Hardy 5069-WS Installation & Operation Manual Chapter 7 - Hardy Installation and Commissioning Hardy delivers on its reputation as a quality manufacturer of weighing equipment. Hardy solutions are EASY to install, integrate, commission, diagnose and maintain. Our customers find that this simplicity delivers the lowest total cost of ownership.

  • Page 39: List Of The Parameter Ids

    Hardy 5069-WS Installation & Operation Manual Appendix A List of the Parameter IDs Read/Write Parameters Configuration Parameters: Units 0x2881 WAVERSAVER 0x2081 NumAverages 0x2082 ZeroTolerance 0x2886 AutoZeroTolerance 0x6302 AutoZeroState 0x6301 MotionTolerance 0x2887 SpanWeight 0x4182 RefWeight 0x4101 Gravity Correction 0x4102 Tare Weight 0x6183 Cal Year 0x4202...
  • Page 40 Hardy 5069-WS Installation & Operation Manual IT MV/V CHANNEL 7 0x49A7 IT MV/V REF 2 0x49A9 IT RAW VARIATION CHANNEL 0 0x49B0 IT RAW VARIATION CHANNEL 1 0x49B1 IT RAW VARIATION CHANNEL 2 0x49B2 IT RAW VARIATION CHANNEL 3 0x49B3 IT RAW VARIATION REF 1 0x49B8 IT RAW VARIATION CHANNEL 4...
  • Page 41 Hardy 5069-WS Installation & Operation Manual IT RTZ CHANNEL 0 0x49F0 IT RTZ CHANNEL 1 0x49F1 IT RTZ CHANNEL 2 0x49F2 IT RTZ CHANNEL 3 0x49F3 IT RTZ CHANNEL 4 0x49F4 IT RTZ CHANNEL 5 0x49F5 IT RTZ CHANNEL 6 0x49F6 IT RTZ CHANNEL 7 0x49F7...
  • Page 42 Hardy 5069-WS Installation & Operation Manual Page | 42...

This manual is also suitable for:

Hi5069-2ws