Related Manuals for Battle Born Batteries BB5024
Summary of Contents for Battle Born Batteries BB5024
- Page 1 Product Manual and Installation Guide Models: BB5024 / BB5024H For Technical Support, please contact: 855.292.2831 | info@battlebornbatteries.com...
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Page 2: Product Name And Model
Revision: 020 Date: 12/26/2024 Product Name and Model # • Battle Born 50 Amp Hour 24 Volt Lithium Battery (BB5024) • Battle Born 50 Amp Hour 24 Volt Heated Lithium Battery (BB5024) Certifications Caution: Risk of Fire and Burns. Do Not Open, Crush, Heat Above 150°F, or Incinerate. -
Page 3: Table Of Contents
Welcome to the Battle Born Family! Thank you for selecting Battle Born Batteries® for your lithium power needs. We appreciate your confidence in our products and are committed to delivering advanced battery systems that meet your energy needs with reliability and performance. -
Page 4: Product Overview
Product Overview... - Page 5 Features Performance & Versatility • UL-Listed Cylindrical Cells • Series and/or Parallel Connection • Safe & Non-Toxic LiFePO Chemistry • Wire in Series up to 48V • Optional Integrated Heating (Model: BB5024H) • No Limit When Wiring in Parallel • Mount in Any Orientation •...
- Page 6 Optional Integrated Heating Technology All Smart LiFePO Batteries are available in models with optional Integrated Heating technology, which warms the battery pack’s internal cells in cold temperatures. Heat Enable Allows for Cold Weather Charging Screw Low Continuous Power Draw When Enabled Integrated Heating Technology Activated at Internal Temperature of ~35°F (*When Heat Function is Enabled)
- Page 7 BB5024 Technical Specifications Electrical Specifications Charging Specifications Voltage Recommended Charge Current Capacity Max Charge Current 50Ah Operating Temperature Absorption Voltage -4˚F to 135˚F 28.4V to 29.2V (-20˚C to 57.2˚C) Efficiency Float Voltage 26.8V to 27.6V Self Discharge Equalization Voltage 2-3% per Month 28.8V...
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Page 8: What Is In The Box
What is in the Box? - Page 9 Included with Your Purchase: • (1) 50 Amp Hour 24 Volt LiFePO Deep Cycle Battery Model: BB5024/BB5024H • (1) Finishing Hardware Kit (2) ‘18-8 Stainless Steel’ 5/16-18 x 1” bolts ▪ (2) ‘18-8 Stainless Steel’ 5/16-18 x 1 1/4” bolts ▪...
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Page 10: Battery Safety
Battery Safety... - Page 11 BATTERY SAFETY LiFePO batteries are inherently safe; however, like all batteries, energy storage devices, and electrical equipment, they pose potential safety and electrical hazards. Failure to follow these safety instructions could result in electrical shock, injury, or death, as well as damage to the battery, equipment, or property.
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Page 12: Installation
DISCLAIMERS • The buyer assumes responsibility for any damages resulting from the misuse of our products. • Mishandling or misuse of our products will void the warranty. INSTALLATION • The battery should be installed as per national and local codes •... -
Page 13: Installation Guide
Installation Guide... - Page 14 What Do I Need for Installation? If your system is already set up and ready for the batteries, you will need a torque wrench capable of properly torquing the 5/16” finishing hardware. • Important: Properly torque the hardware to 9 to 11 ft-lbs. Failure to meet this specification may result in system damage or failure.
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Page 15: Properly Charging The Batteries
Properly Charging the Batteries... -
Page 16: Charging Profile
How to Properly Charge Your Battle Born Batteries To ensure optimal performance and longevity, it's crucial to charge your Battle Born batteries correctly. Please verify that any charging component in your system (such as converters, inverter chargers, solar charge controllers, or DC-to-DC... -
Page 17: Parallel Batteries Connection
Parallel Batteries Connection... - Page 18 Why Connect in Parallel? Multiple BB5024 batteries may be connected in parallel to increase the capacity and current of the system. When batteries are connected in parallel, the voltage of the system does not change, but the capacity and current limits are additive.
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Page 19: Series Batteries Connection
Series Batteries Connection... - Page 20 Why Connect in Series? When batteries are connected in series, current capacities remain the same, but the system voltage is additive. For example, two BB5024 batteries connected in series form a 48V 50Ah bank (shown in the diagrams below) should be charged using a bulk and absorption voltage of 57.6V, and a float voltage of 54.4V.
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Page 21: Battery Management System (Bms)
Battery Management System (BMS) - Page 22 -4°F (0°C) (-20°C) Note: The BB5024 | BB5024H has an operating temperature range of -4°F (-20°C) to 131°F (55°C). High Current Discharge Surges The BMS will not allow a current that exceeds 200 Amps for more than 30s, or anything larger for 0.5s.
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Page 23: Additional System Considerations
Additional System Considerations... -
Page 24: Important Considerations
Cable Sizing for System Installation Proper cable sizing is crucial for optimal system performance and safety. Several factors influence cable selection. Use this chart (the diagram shown below) as a general reference for selecting appropriate cable gauges based on the current and distance in your system. - Page 25 ANL fuses are designed to protect your system by melting and separating in case of excessive current. These fuses are essential components for protecting against a catastrophic event and should be placed between your Battle Born Battle Born Batteries and the inverter/load. Voltage vs. Capacity (Single Battery) Battle Born LiFePO batteries, exhibit a characteristic voltage drop during discharge.
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Page 26: Storage, Maintenance, Recycling & Disposal
Storage, Maintenance, Recycling & Disposal... -
Page 27: Battery Maintenance
Note: A Current Surge Limiter (CSL) is required for use with inverters rated at 3500W or higher. How to Properly Recycle and Dispose of Batteries Dragonfly Energy, maker of Battle Born Batteries, is committed to providing long-lasting green energy solutions that support your adventures for years. In addition to building durable, reliable batteries, we offer industry-leading customer support to help you maximize their lifespan. -
Page 28: Warranty, Returns & Shipping
Warranty, Returns & Shipping... -
Page 29: Limited Warranty
Limited Warranty Please find Limited Warranty information online at www.battlebornbatteries.com/limited-warranty/ or via phone at (855) 292-2831. Return Policy You have 30 calendar days to return an item from the invoice date. To be eligible for a return, your item must be in the same condition that you received it in. You must have the receipt or proof of purchase. - Page 30 Dragonfly Energy Corp. Copyright © 2024, Dragonfly Energy Corp., all rights reserved. Battle Born Batteries® and Battle Born® are registered trademarks of Dragonfly Energy Corp. All other trademarks, trade names, service marks, and...
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