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Delta Regis DRFF-535R Operation And Setup Manual

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DRFF-535R
Screw Feeder
Operation and Setup Manual
CAUTION - Please read, understand, and follow all operating and safety
instructions in this manual before using a DRFF screw feeder.
If you have any questions or concerns, please contact us at:
Delta Regis Tools, Inc.
7370 Commercial Circle
Fort Pierce, FL USA 34951
Ph +1-772-465-4302
Fx +1-772-465-4368
Email: sales@deltaregis.com
Website: www.deltaregis.com

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Summary of Contents for Delta Regis DRFF-535R

  • Page 1 CAUTION - Please read, understand, and follow all operating and safety instructions in this manual before using a DRFF screw feeder. If you have any questions or concerns, please contact us at: Delta Regis Tools, Inc. Ph +1-772-465-4302 7370 Commercial Circle...
  • Page 2 DRFF-535R Screw Feeder Operation and Setup Manual Warning - Failure to understand and follow proper installation guidelines, safety requirements, and operating instructions may result in malfunction, component damage, property damage, shock hazard, fire hazard, injury or death. • Please read and understand the operation manual and follow all safety and operation instructions.
  • Page 3 Do not attempt to disassemble or repair the screw feeder. Repairs should only be performed by qualified technicians properly trained in the safe operation, troubleshooting, and repair of these devices. Please consult Delta Regis for the location of the nearest service depot.

  • Page 4: Included Accessories

    DRFF-535R Screw Feeder Operation and Setup Manual If you had requested our free calibration service, this machine has been set up according to the sample screws and/or technical drawing you had provided us during your purchase. If fine tuning is required, please follow the instructions starting on page...
  • Page 5 DRFF-535R Screw Feeder Operation and Setup Manual Product Overview Reference Description Power Switch Screw Guide Height Adjustment Programming Keypad w/ LCD Screw Present and/or Error Indicator Grounding Lug (ESD Application) Output Signal Wires (Dry Contact) DC Power Receptacle www.deltaregis.com...

  • Page 6: Machine Adjustments

    DRFF-535R Screw Feeder Operation and Setup Manual Machine Adjustments Rail Below are the steps required to set up and calibrate the DRFF if our free calibration service was not utilized. 1. With the front housing removed, locate and loosen the rail fixing screws, adjust the distance between the front end of the rail and disk to 0.5 - 1.0mm gap, and tighten the...
  • Page 7 DRFF-535R Screw Feeder Operation and Setup Manual Screw Head Guide 1. Loosen the screws located on the right side that locks the screw head guide to the bracket. 2. Use the screws located on the top side to adjust the screw head guide.
  • Page 8 DRFF-535R Screw Feeder Operation and Setup Manual Adjustment of the Indexing Assembly 1. Loosen the screws at the front-end of the indexing assembly. 2. Adjust the indexing assembly left and right so that the disc opening is aligned with the center of the track. Then, fine-tune the indexing assembly up and down to make the disk flush with the track.
  • Page 9 DRFF-535R Screw Feeder Operation and Setup Manual Flush a. The disk opening must be aligned with the center of the track and the upper plane cannot be higher than the upper plane of the front of the track. www.deltaregis.com...
  • Page 10 DRFF-535R Screw Feeder Operation and Setup Manual Screw Present Sensors 1. Loosen the sensor screws. 2. Adjust the IR hole position until half of the IR openings are exposed and tighten the screws in step 1. a. Please make sure the sensor opening is half exposed; if the screw cannot be sensed, you can adjust it as needed.
  • Page 11 DRFF-535R Screw Feeder Operation and Setup Manual Brush Adjustment 1. To adjust the brush height, loosen the screws on the brush mounting plate. 2. Put several screws into the track at the back end near the gate; loosen the brush adjustment screws and manually adjust the brush so the bristle end is in slightly in contact with the screw head.

  • Page 12: Start Up And Operation

    DRFF-535R Screw Feeder Operation and Setup Manual Start Up and Operation Filling the Hopper Before filling the hopper with screws, turn OFF the power switch, remove the hopper cover, ensure there are no foreign objects or debris in the hopper, dump the screws into the hopper.
  • Page 13 DRFF-535R Screw Feeder Operation and Setup Manual Programming LCD Display & Programming Keys 1. In any state, long press the SET button for 3 seconds, the system enters programing mode, the SET light illuminates, and the program selection is activated.
  • Page 14 DRFF-535R Screw Feeder Operation and Setup Manual NOTE: Normal Mode = Accumulative Count Counter Mode = Batch Count Program Program Name Program Description (set by using UP/DN) Set the target number of screws to count Fastner Count (Program Value: 00-99 (00 disables Counter Mode)) Set the counting method of Program 01 –...

  • Page 15: Error Codes

    DRFF-535R Screw Feeder Operation and Setup Manual Set the number of counted screws to start the Drum Motor Pause drum motor (Program Value: 00 – 20 (00 disabled)) Index Motor Start Set the delay time for the index motor to start Delay (Program Value: 01 –...
  • Page 16 DRFF-535R Screw Feeder Operation and Setup Manual E-01 Drum motor stalled E-02 Indexing motor stalled E-03 Drum motor not detected E-04 Vibration motor not detected E-05 Drum and vibration motor are not communicating E-06 Brush motor stalled E-07 Brush motor not detected...

  • Page 17: Troubleshooting

    DRFF-535R Screw Feeder Operation and Setup Manual Troubleshooting In the event of a fault, disconnect the power supply immediately and perform the following troubleshooting. Problem Cause Solution The power supply is not Check the DC adapter and plugged in or the...
  • Page 18 DRFF-535R Screw Feeder Operation and Setup Manual too low guide plate (see page 6) Vibration motor speed no Adjust Program 05 until good at current setting screws feed smoothly Use a voltmeter set to ohms. Circuit is open Relay PCB damaged or wire...

  • Page 19: Maintenance

    Parts and Accessories If you require parts or accessories for your Delta Regis product, please refer to our website or contact us for further information. Use only genuine Delta Regis parts when servicing these products.

  • Page 20: Warranty

    There is no warranty of merchantability or fitness of purpose. In no event will Delta Regis Tools, Inc. be liable for business interruptions, loss of profits, harm, injury, damage, personal injury, cost of delay, or any other special, indirect, incidental, or consequential losses, costs, or damages.

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