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Datalogic SG2 EXTENDED Instruction Manual
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Datalogic SG2 EXTENDED Instruction Manual

Datalogic SG2 EXTENDED Instruction Manual

Safety light curtains
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Safety Light Curtains

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Summary of Contents for Datalogic SG2 EXTENDED

  • Page 1 > SG2 EXTENDED Safety Light Curtains...
  • Page 2 Datasensing S.r.l. Datasensing and the Datasensing logo are trademarks of Datasensing S.r.l. Datalogic and the Datalogic logo are registered trademarks of Datalogic S.p.A. in many countries, including the U.S.A. and the E.U.
  • Page 3 Compliance European Declaration of Conformity Hereby, Datasensing S.r.l. declares that the full text of the European Declaration of Conformity is available at: www.datasensing.com. Select the link from the downloads section of the product page. UKCA Declaration of Conformity Hereby, Datasensing S.r.l. declares that the full text of the UKCA Declaration of Conformity is available at: www.datasensing.com.
  • Page 4 SG2 EXTENDED GENERAL INFORMATION ......................6 General description ........................6 Package contents ........................7 New features compared to SF2 series ..................8 How to choose the device ......................9 1.4.1 Detection capability ........................9 1.4.2 Height of the detection zone ..................... 10 1.4.3...
  • Page 5 SG2 EXTENDED ACCESSORIES ........................52 15.1 (ST-KSTD) Metal angled fixing bracket ..................52 15.2 (ST-KPxMP) Plastic angled fixing bracket ................54 15.3 (ST-K4ROT) Metal rotating fixing bracket ................. 56 15.4 (SG-PSB) Protective stands ..................... 57 15.5 (SG-P) Plate kit for protective stands ..................58 15.6...
  • Page 6 SG2 EXTENDED 1 GENERAL INFORMATION 1.1 GENERAL DESCRIPTION The safety light curtains are optoelectronic multibeam devices that are used to protect working areas that, in presence of machines, robots, and automatic systems in general, can become dangerous for operators that can get in touch, even accidentally, with moving parts.
  • Page 7 SG2 EXTENDED Some parts or sections of this manual containing important information for the user or installing operator are preceded by a note: Notes and detailed descriptions about particular characteristics of the safety devices in order to better explain their functioning. Special instructions regarding the installation process.
  • Page 8 • Different positioning of synchronisation optics (the first one from the reference line) • Different mechanical mounting Compared to SG2 BASE, SG2 EXTENDED has the following features: • EDM function • Anti-interference function through range selection on the Tx unit •...
  • Page 9 SG2 EXTENDED 1.4 HOW TO CHOOSE THE DEVICE There are at least three different main characteristics that should be considered when choosing a safety light curtain, after having evaluated the risk assessment. 1.4.1 Detection capability The detection capability (or resolution) of the device is the minimum diameter that an opaque object must have in order to obscure at least one of the beams that constitute the detection zone and to actuate the sensing device.
  • Page 10 SG2 EXTENDED 1.4.2 Height of the detection zone The controlled height is the height protected by the safety light curtain. Fig 2 - Detection Zone Controlled height Model 30mm Model 50mm Model 90mm Hp (mm) SG2-30-015-OO-E-C SG2-30-030-OO-E-C SG2-50-030-OO-E-C SG2-90-030-OO-E-C SG2-30-045-OO-E-C...
  • Page 11 SG2 EXTENDED 1.4.3 Minimum installation distance The safety device must be positioned at a specific safety distance (Fig 3 - page 11). This distance must ensure that the dangerous area cannot be reached before the dangerous motion of the machine has been stopped by the Safety Control System.
  • Page 12 SG2 EXTENDED When devices with > 40 mm resolution are used, the height of the top beam has to be ≥ 900 mm (H2) from machine supporting base while the height of the bottom beam has to be ≤ 300 mm (H1).
  • Page 13 SG2 EXTENDED Practical examples Let's suppose to have a light curtain with height = 600 mm To calculate the distance of the device from the ESPE, in a vertical position, the following formula is used: S = K*T + C where: = Minimum safety distance in mm.
  • Page 14 SG2 EXTENDED 1.5 TYPICAL APPLICATIONS The safety light curtains of the SG series are used in all automation fields where the control and protection of the access to dangerous areas are necessary. In particular, they are used to stop the moving of mechanical parts in: •...
  • Page 15 SG2 EXTENDED Example 2: Cooling and air conditioning systems Cooling and air conditioning systems, as well as automotive equipment and components, are checked inside a machine to detect possible leaks using a helium mass spectrometer. The point where these parts are positioned inside the measuring chamber, requires a Type 2 protection ensuring space reduction and safe access to the protected area.
  • Page 16 SG2 EXTENDED 1.6 SAFETY INFORMATION For a correct and safe use of the safety light curtains, the following points must be observed: • The stopping system of the machine must be electrically controlled. • This control system must be able to stop the dangerous movement of the machine within the total machine stopping time T as per paragraph Minimum installation distance page 11 and during all working cycle phases.
  • Page 17 SG2 EXTENDED 2 INSTALLATION 2.1 PRECAUTIONS TO BE OBSERVED FOR THE CHOICE AND INSTALLATION Make sure that the protection level assured by the light curtain device is compatible with the real danger level of the machine to be controlled, according to EN ISO 13849-1: 2015 or EN 62061:2005/A2: 2015.
  • Page 18 SG2 EXTENDED 2.2 GENERAL INFORMATION ON DEVICE POSITIONING The safety light curtain should be carefully positioned in order to provide the necessary protection. Access to the dangerous area must only be possible by passing through the protecting safety light beams.
  • Page 19 SG2 EXTENDED 2.2.1 Minimum distance from reflecting surfaces Reflecting surfaces placed near the light beams of the safety device (over, under or laterally) can cause passive reflections. These reflections can affect the recognition of an object inside the controlled area. Moreover, if the RX receiver detects a secondary beam (reflected by the side-reflecting surface) the object might not be detected, even if the object interrupts the main beam.
  • Page 20 SG2 EXTENDED Diagram of shows the minimum distance from the reflecting surface (Dsr), based on the operating distance: Fig 13 - Minimum distance from reflective surface The formula to get Dsr is the following: For ESPE Type 2: Dsr (m) = 0.27 for operating distance <...
  • Page 21 SG2 EXTENDED 2.2.2 Distance between homologous devices The following graphic shows the distance from the interfering devices (Ddo) according to the operating distance (Ddo) of the couple ( TXA – RXA ). If different safety devices have to be installed in adjacent areas, the emitter of one device must not interfere dangerously with the receiver of the other device.
  • Page 22 SG2 EXTENDED 2.2.3 Emitter and Receiver Orientation The two units shall be assembled parallel each other, with the beams arranged at right angles with the emission and receiving surface, and with the connectors pointing to the same direction. The configurations shown in the figure must be avoided:...
  • Page 23 The safety light curtain SG2 EXTENDED is equipped with a selectable range to reduce interferences between adjacent curtains by selecting short range. See cfr.Anti-interference function for range reduction page 39 for the selection and operation.
  • Page 24 SG2 EXTENDED The following solutions show alternative installation examples to be possibly used depending on application needs. Fig 17 - 24/72...
  • Page 25 SG2 EXTENDED 2.3.1 Use of deviating mirrors The control of any dangerous area, with several but adjacent access sides, is possible using only one safety device and well-positioned deviating mirrors. The figure shows a possible solution to control two different access sides, using one mirror placed at 45° with respect to the beams.
  • Page 26 SG2 EXTENDED 2.3.2 Controls after first installation The control operations to carry-out after the first installation and before machine start-up are listed hereinafter. The controls must be carried-out by qualified personnel, either directly or under the strict supervision of the person in charge of machinery Safety.
  • Page 27 Two types of brackets can be used to fix the two units: Rotating fixing brackets are supplied with all SG2 EXTENDED models (Fig 20 - page 27). They can be used separately from or together with the angled fixing brackets.
  • Page 28 SG2 EXTENDED Fig 22 - Angle brackets Fig 23 - Dimensions (mm) VERSION L (mm) A (mm) B (mm) C (mm) 216.3 366.2 516.3 666.2 816.3 966.2 1116.2 1266.3 1416.2 1066 1566.3 1166 1716.3 1266 1866.3 1366 28/72...
  • Page 29 SG2 EXTENDED 4 ELECTRICAL CONNECTIONS 4.1 PIN-OUT AND CONFIGURATION PIN CONNECTION All electrical connections to the emitting and receiving units are made through a male M12 connector, located on the lower part of the two units. For receiver a M12 8-pole connector is used, while for emitter a M12 4-pole connector is used.
  • Page 30 SG2 EXTENDED Function Connection to Status +24 VDC TEST ON TEST Not connected or 0V TEST OFF +24 VDC RESET ON RESET Not connected or 0V RESET OFF +24 VDC SHORT (9 m) SELECT RANGE Not connected or 0V LONG (19 m)
  • Page 31 SG2 EXTENDED 4.2 NOTES ON CONNECTIONS For the correct operation of the safety light curtains, the following precautions regarding the electrical connections have to be respected: • Do not place connection cables in contact with or near high-voltage cables and/or cable undergoing high current variations (e.g.
  • Page 32 SG2 EXTENDED • Connect both OSSDs to the device to control. • Failure to connect an OSSD to the activating device jeopardizes the system safety degree that the light curtain has to control. Fig 27 - OSSDs connection 32/72...
  • Page 33 SG2 EXTENDED 4.3 EARTH CONNECTION Safety light curtain units are preset for easy ground connection. A special compartment, positioned onto caps and marked with the special symbol shown in Fig 28 - page 33, allows connection with ground cable by means of an additional screw coming with the equipment.
  • Page 34 SG2 EXTENDED 5 ALIGNMENT PROCEDURE The alignment between the emitting and the receiving units is necessary to obtain the correct operation of the light curtain. A good alignment prevents outputs instability caused by dust or vibrations. The alignment is perfect if the optical axes of the first and the last emitting unit's beams coincide with the optical axes of the corresponding elements of the receiving unit.
  • Page 35 SG2 EXTENDED 5.1 CORRECT ALIGNMENT PROCEDURE The light curtain alignment can be effected only after having completed the mechanical installation and the electrical connections as described above. Compare alignment results with those given in the following table: yellow yellow Alignment...
  • Page 36 SG2 EXTENDED 6 FUNCTIONS SETTING 6.1 RESET MODE The interruption of a beam due to an opaque object causes the opening of OSSD outputs and the stop of the safety light curtain SAFE (BREAK) condition. Carefully assess risk conditions and reset modes.
  • Page 37 SG2 EXTENDED 7 FUNCTIONS This chapter deals with all the functions of the light curtain. 7.1 TEST The TEST function can be activated by keeping a normally open external contact (TEST push-button), open for at least 0.5 seconds. The TEST signal is active high.
  • Page 38 SG2 EXTENDED 7.3 EDM The light curtain has a function for monitoring actuation external devices (EDM). This function can be enabled or deactivated. EDM enabled: • Disconnect or connect to the ground pin 3 of receiver M12 8-pole connector (EDM enabling = ON).
  • Page 39 SG2 EXTENDED 7.4 ANTI-INTERFERENCE FUNCTION FOR RANGE REDUCTION The safety light curtain SG2 EXTENDED can reduce interferences between adjacent curtains by selecting short range. Range is selected by connecting pin 4 of the transmitter M12 4-pole connector of the emitter (as specified in chapter.4).
  • Page 40 SG2 EXTENDED 7.5 ALIGNMENT AID FUNCTION Light curtain is equipped with a system which informs the operator on the alignment obtained. The alignment function can be activated when powering the device, by keeping the normally open RESET/RESTART contact closed for at least 0.5 seconds (see Fig 27 - page 32).
  • Page 41 SG2 EXTENDED 8 USER INTERFACE AND DIAGNOSTICS 8.1 USER INTERFACE Curtain operating status is displayed onto a 1-digit display both on receiver and emitter. Light curtain also has four LEDs on the receiver and two LEDs on the emitter. Fig 37 - page 41 shows all signalling LEDs modes: OFF, ON and BLINKING.
  • Page 42 SG2 EXTENDED 8.2 DIAGNOSTIC MESSAGES For Receiver: Function State Meaning Normal operation Alignment See ALIGNMENT PROCEDURE page 34 TEST Light curtain being tested. (red ON) OSSD status shall be OFF Emission Light curtain working in normal operating (OSSD ON) conditions...
  • Page 43 SG2 EXTENDED For Emitter: Function State Meaning TEST Light curtain being tested. OSSD status on Normal operation (green ON) the receiver must be OFF Emission (rated range) Light curtain working in normal operating (green ON yellow conditions Emission (reduced range)
  • Page 44 SG2 EXTENDED 9 PERIODICAL CHECKS The following is a list of recommended check and maintenance operations that should be periodically carried-out by qualified personnel (cfr. Controls after first installation page 25) Check that: • The ESPE stays locked ( ) during beam interruption along the entire protected area, using the suitable “Test Piece”...
  • Page 45 SG2 EXTENDED 9.1 GENERAL INFORMATION AND USEFUL DATA Safety MUST be a part of our conscience. The safety devices fulfil their safety function only if they are correctly installed, in accordance with the Standards in force. If you are not certain to have the expertise necessary to install the device in the correct way, DATASENSING is at your disposal to carry out the installation.
  • Page 46 SG2 EXTENDED 10 DEVICE MAINTENANCE DATASENSING safety light curtains do not require special maintenance operations. To avoid the reduction of the operating distance, optic protective front surfaces must be cleaned at regular intervals. Use soft cotton cloths damped in water.
  • Page 47 SG2 EXTENDED 11 TECHNICAL DATA SAFETY CATEGORY: Type 2 (rif. EN 61496-1: 2013) SIL 1 (rif. EN 61508) SIL CL 1 (rif.EN 62061:2005/A2: 2015) PL c, Cat. 2 (rif. EN ISO 13849-1: 2015) PFHd [1/h] = 1,04E -08 MTTFd [years] = 273...
  • Page 48 SG2 EXTENDED 12 AVAILABLE MODELS Controlled height Response time Model No. Beams Resolution (mm) (mm) (msec) SG2-30-015-OO-E-C SG2-30-030-OO-E-C SG2-30-045-OO-E-C SG2-30-060-OO-E-C SG2-30-075-OO-E-C SG2-30-090-OO-E-C SG2-30-105-OO-E-C 1050 SG2-30-120-OO-E-C 1200 SG2-30-135-OO-E-C 1350 SG2-30-150-OO-E-C 1500 SG2-30-165-OO-E-C 1650 SG2-30-180-OO-E-C 1800 SG2-50-030-OO-E-C SG2-50-045-OO-E-C SG2-50-060-OO-E-C SG2-50-075-OO-E-C SG2-50-090-OO-E-C SG2-50-105-OO-E-C...
  • Page 49 SG2 EXTENDED PFHd MTTFd Product (1/h) (years) (years) SG2-30-015-OO-E-C 1,04E-08 97,50% 98,40% SG2-30-030-OO-E-C 1,04E-08 97,50% 98,40% SG2-30-045-OO-E-C 1,04E-08 97,50% 98,40% SG2-30-060-OO-E-C 1,04E-08 97,50% 98,40% SG2-30-075-OO-E-C 1,04E-08 97,50% 98,40% SG2-30-090-OO-E-C 1,04E-08 97,50% 98,40% SG2-30-105-OO-E-C 1,04E-08 97,50% 98,40% SG2-30-120-OO-E-C 1,04E-08 97,50% 98,40%...
  • Page 50 SG2 EXTENDED 13 OVERALL DIMENSIONS Fig 38 - Dimensions (mm) MODEL 30mm MODEL 50mm MODEL 90mm L1 (mm) L2 (mm) SG2-30-015-OO-E-C 233.3 153.3 SG2-30-030-OO-E-C SG2-50-030-OO-E-C SG2-90-030-OO-E-C 383.2 303.2 SG2-30-045-OO-E-C SG2-50-045-OO-E-C SG2-90-045-OO-E-C 533.2 453.3 SG2-30-060-OO-E-C SG2-50-060-OO-E-C SG2-90-060-OO-E-C 683.2 603.2 SG2-30-075-OO-E-C SG2-50-075-OO-E-C SG2-90-075-OO-E-C 833.2...
  • Page 51 SG2 EXTENDED 14 INCLUDED ACCESSORIES Metal rotating fixing bracket (ST-K4ROT) MODEL DESCRIPTION CODE ST-K4ROT Rotating fixing bracket (4 pcs kit) 95ACC1280 Fig 39 - Dimensions (mm) 51/72...
  • Page 52 SG2 EXTENDED 15 ACCESSORIES (dimensions in mm) 15.1 (ST-KSTD) METAL ANGLED FIXING BRACKET MODEL DESCRIPTION CODE ST-KSTD Angled fixing bracket (4 pcs kit) 95ACC1670 Fig 40 - ST-KSTD 52/72...
  • Page 53 SG2 EXTENDED Angled fixing bracket mounting with orientable and antivibration supports MODEL DESCRIPTION CODE ST-K4OR Orientable supports (4 pcs kit) 95ACC1680 ST-K6OR Orientable supports (6 pcs kit) 95ACC1690 ST-K4AV Antivibration supports (4 pcs kit) 95ACC1700 ST-K6AV Antivibration supports (6 pcs kit)
  • Page 54 SG2 EXTENDED 15.2 (ST-KPXMP) PLASTIC ANGLED FIXING BRACKET MODEL DESCRIPTION CODE ST-KP4MP Angled fixing bracket (4 pcs kit) 95ASE1100 ST-KP6MP Angled fixing bracket (6 pcs kit) 95ASE1110 Fig 45 - ST-KPxMP 54/72...
  • Page 55 SG2 EXTENDED Angled fixing bracket mounting with orientable and antivibration supports MODEL DESCRIPTION CODE ST-K4OR Orientable supports (4 pcs kit) 95ACC1680 ST-K6OR Orientable supports (6 pcs kit) 95ACC1690 ST-K4AV Antivibration supports (4 pcs kit) 95ACC1700 ST-K6AV Antivibration supports (6 pcs kit)
  • Page 56 SG2 EXTENDED 15.3 (ST-K4ROT) METAL ROTATING FIXING BRACKET MODEL DESCRIPTION CODE ST-K4ROT Rotating fixing bracket (4 pcs kit) 95ACC1280 Fig 50 - Dimensions (mm) 56/72...
  • Page 57 SG2 EXTENDED 15.4 (SG-PSB) PROTECTIVE STANDS MODEL DESCRIPTION L (mm) CODE SG-PSB 600 Protective stand H=600 mm 95ASE2240 SG-PSB 1000 Protective stand H=1000 mm 1000 95ASE2250 SG-PSB 1200 Protective stand H=1200 mm 1200 95ASE2260 SG-PSB 1650 Protective stand H=1650 mm...
  • Page 58 SG2 EXTENDED 15.5 (SG-P) PLATE KIT FOR PROTECTIVE STANDS MODEL DESCRIPTION CODE SG-P Plate kit with springs 95ASE2290 Fig 53 - Dimensions (mm) Mounting with SG-PSB Fig 54 - Mounting 58/72...
  • Page 59 SG2 EXTENDED 15.6 (SE-S) COLUMNS AND FLOOR STANDS MODEL DESCRIPTION L(mm) X (mm) CODE SE-S 800 Column and floor stand H= 800 mm 30x30 95ACC1730 SE-S 1000 Column and floor stand H= 1000 mm 1000 30x30 95ACC1740 SE-S 1200 Column and floor stand H= 1200 mm...
  • Page 60 SG2 EXTENDED 15.7 (SG-DM) DEVIATING MIRRORS MODEL DESCRIPTION L1 (mm) L2 (mm) L3 (mm) CODE SG-DM 600 Deviating mirror version 600 mm 95ASE1680 SG-DM 900 Deviating mirror version 900 mm 95ASE1690 SG-DM 1200 Deviating mirror version 1200 mm 1145 1180...
  • Page 61 SG2 EXTENDED Mounting kit for SG-DM with SE-S column and floor stands MODEL DESCRIPTION CODE ST-DM SG-DM mounting kit (2 pcs kit) 95ASE1940 Fig 58 - Mounting kit For each SG-DM mirror order 1 mounting kit ST-DM. Mounting kit SG-DM on SG-PSB (ST-PS-DM)
  • Page 62 SG2 EXTENDED 15.8 (SG-IP69K) PMMA PROTECTION TUBES MODEL DESCRIPTION L (mm) CODE SG -IP69K 150 Tubular IP69K H=150mm 373,5 95ASE1290 SG -IP69K 300 Tubular IP69K H=300mm 520,7 95ASE1300 SG -IP69K 450 Tubular IP69K H=450mm 670,8 95ASE1310 SG -IP69K 600 Tubular IP69K H=600mm...
  • Page 63 SG2 EXTENDED 15.9 (SG-LS) PMMA LENS SHIELD MODEL DESCRIPTION CODE SG-LS 150 Lens shield H=150 mm (5 pcs) 95ASE1450 SG-LS 300 Lens shield H=300 mm (5 pcs) 95ASE1460 SG-LS 450 Lens shield H=450 mm (5 pcs) 95ASE1460 SG-LS 600 Lens shield H=600 mm (5 pcs)
  • Page 64 SG2 EXTENDED 15.10 (TP) TEST PIECE MODEL DESCRIPTION CODE TP-14 Test piece Ø 14mm L=300mm 95ACC1630 TP-20 Test piece Ø 20mm L=300mm 95ACC1640 TP-24 Test piece Ø 24mm L=200mm 95ASE2570 TP-30 Test piece Ø 30mm L=300mm 95ACC1650 TP-34 Test piece Ø 34mm L=200mm...
  • Page 65 SG2 EXTENDED 15.11 CONNECTION CABLES 4-pole M12 cables MODEL DESCRIPTION CODE CS-A1-02-U-03 4-pole M12 cable (axial) 3 m 95ASE1120 CS-A1-02-U-05 4-pole M12 cable (axial) 5 m 95ASE1130 CS-A1-02-U-10 4-pole M12 cable (axial) 10 m 95ASE1140 CS-A1-02-U-15 4-pole M12 cable (axial) 15 m...
  • Page 66 SG2 EXTENDED 15.12 (SG-LP) LASER POINTER MODEL DESCRIPTION CODE SG-LP Laser pointer 95ASE5590 The laser pointer of the SG-LP series represents a valid alignment and installation support for the safety light curtain series. The pointer can be moved along the light curtain profile to verify the complete device alignment (top and bottom).
  • Page 67 SG2 EXTENDED 15.13 (SE-SR2) SAFETY RELAY MODEL DESCRIPTION CODE SE-SR2 Type 4 safety relay - 3 NQ 1 NC 95ACC6170 The drawing show the connection between the safety light curtain and the Type 4 safety relay of the SE-SR2 series operating in the automatic Restart mode.
  • Page 68 SG2 EXTENDED 16 GLOSSARY Detection zone: zone within which a specified test piece will be detected by the ESPE Safety light curtain: it is an active optoelectronic protective device (AOPD) including an integrated system consisting of one or several emitting elements and one or several receiving elements forming a detection area with a detecting capacity specified by the supplier.
  • Page 69 SG2 EXTENDED Interlock: operating state of ESPE in Manual Restart Mode when all beams are free but the Restart command hasn’t been received yet. Normal Operation: operating state of ESPE when all beams are free, OSSD LED lit GREEN in SL light curtain OSSD1 and OSSD2 are switchen ON.
  • Page 70 SG2 EXTENDED Fig 1 - Detection capability ......................9 Fig 2 - Detection Zone........................ 10 Fig 3 - Installation distance (vertical positioning) ................ 11 Fig 4 - Installation distance (horizontal positioning) ..............12 Fig 5 - Hand protection on moulding machine ................14 Fig 6 - Cooling and air conditioning systems ................
  • Page 71 SG2 EXTENDED Fig 52 - Fixing kit ........................57 Fig 53 - Dimensions (mm) ......................58 Fig 54 - Mounting ........................58 Fig 55 - Dimensions (mm) ......................59 Fig 56 - Dimensions ( mm) ......................60 Fig 57 - SG-DM 150 Dimensions (mm) ..................60 Fig 58 - Mounting kit........................
  • Page 72 SG2 EXTENDED www.datasensing.com 72/72...