Toky TP4-DC18 Series User Manual

广 东 东 崎 电 气 有 限 公 司
TOKY electrical co.,ltd.
Intelligent Temperature Controller
User Manual
Features
⊙Multi input signal and multi models for option.
⊙With measured display, control output, alarm output, analog output, RS485
communication, etc.
⊙Multi PID algorithms for option, with auto tune function.
⊙This product can be used in industrial machinery, machine tools, general measuring
instruments and equipment.
National High-tech Enterprise/ National Standard Drafting Unit
Hotline：400-0760-168
The instruction explain instrument settings, connections,name and etc, please read
carefully before you use the temperature controller. Please keep it properly for reference when
necessary.
1) Please don`t plug in before completing all the wire.Otherwise it may lead to electric shock,
fire, fault.
2) Don' t touch power terminal and other high voltage part when the power on, otherwise you
may get an electric-shock.
2）Don' t remove,repair and modify this product,otherwise it may lead to electric shock, fire,
fault and electrical Danger
1) Not allow to use outside the scope of product specification,otherwise it may lead to fire,fault.
2) Don't use it in places with flammable and explosive gases.
3) This product should not be used in atomic energy equipment and medical devices related to
human life.
1）When the failure or abnormality of this product may lead to serious system accidents,
please set proper protection circuits in the external.
2）The product may occur radio interference when it used at home.You should take adequate
countermeasures.
3）The product get an electric shock protection through reinforced Insulation. When the
product is embedded in the devices and wiring,please subject to the specification of
embedded devices.
4）In order to prevent surge occurs,when using this product in the place of over 30m indoor
wiring and wiring in outdoor, you need to set the proper surge suppression circuitry.
5）The product is produced based on mounting on the disk.In order to avoid to touch the wire
connectors,please take the necessary measures on the product.
6）Be sure to observe the precautions in this manual, otherwise there is a risk of a major injury
or accident.
7）When wiring, please observe the local regulation.
8）To prevent to damage the machine and prevent to machine failure, the product is
connected with power lines or large capacity input and output lines and other methods
please install proper capacity fuse or other methods of protection circuit.
9）Please don't put metal and wire clastic mixed with this product,otherwise it may lead to
electric shock, fire, fault.
10）Please tighten screw torque according to the rules.If not,it may lead to electric shock and
fire.
11）In order not to interfere with this products to dissipate heat, please don't plug casing
around the cooling vent hole and equipment.
12）Please don' t connect any unused terminal.
13）Please do the cleaning after power off, and use the dry cleaning cloth to wipe away the
dirt. Please don' t use desiccant, otherwise, it may casue the deformation or discoloration of
the product.
14）Please don`t knock or rub the panel with rigid thing.
15）The readers of this manual should have basic knowledge of electrical, control, computer
and communications.
16）The illustration, example of data and screen in this manual is convenient to
understand,instead of guaranteeing the result of the operation.
17） In order to use this product with safety for long-term,regular maintenance is necessary.
The life of some parts of the equipments are by some restrictions, but the performance of
some will change for using many years.
18）Without prior notice, the contents of this manual will be change. We hope these is no any
loopholes, if you have questions or objections, please contact us.
Caution of Installation
1. Installation
1) This product is used in the following environmental standards.
（IEC61010-1）[Overvoltage categoryⅡ、class of pollution 2]
2)This product is used in the following scope:environment, temperature, humidity and
environmental conditions.Temperature:0~50℃;humidity: 45~85%RH; Environment
condition:Indoor. The altitude is less than 2000m.
http://www.toky.com.cn
For TP-D Version
Version code ：KKTP-D01E-A/2-20240823
Electric-shock
Forbiddance
Attention
1
3) Please avoid using in the following places：
The place will be dew for changing temperature;with corrosive gases and flammable
gas; with vibration and impact;with water, oil, chemicals, smoke and steam facilities with
dust, salt, metal powder;and with clutter interference, static electric and magnetic fields,
noise;where has air conditioning or heating of air blowing directly to the site; where will be
illuminated directly by sunlight; where accumulation of heat will happen caused by radiation.
4) On the occasion of the installation, please consider the following before installation.
In order to prevent heat saturated, please open enough ventilation space.
Please consider connections and environment,and ensure that the products below for more
than 50mm space. Please avoid to installed over the machine of the calorific value (Such as
heaters, transformer, semiconductor operations, the bulk resistance). When the surrounding
is more than 50℃ , please using the force fan or cooling fans. But don't let cold air blowing
directly to the product. In order to improve the anti - interference performance and security,
please try to stay away from high pressure machines, power machines to install. Don`t
install on the same plate with high pressure machine and the product. The distance should
be more than 200mm between the product and power line.
Caution of Connection
2. Cable caution：
1）Please use specified compensation wire in the place of TC input; Please use insulated TC
if the measured device is heated metal.The influence of external resistance is about 0.3 μ
V/Ω。
2）Please use the cable with small wire resistance in the place of RTD input,and the cable (3
wire) must be no resistance difference, The wire should be run in parallel and the resistance
of a single wire should be less than 10 Ω.
3）In order to avoid the effect of noise,please put the input dignal away from meter cable,power
cable,load cable to wiring.
4）In order to reduce the power cables and the load power cables on the effect of this product,
please use noise filter in the place where easy to effect. You must install it on the grounding
of the disk if you use the noise filter,and make the wiring to be shortest between noise filter
output side and power connectors. Don`t install fuse and switch on the wiring of noice filter
output side,otherwise it will reduce the effect of noise filter.
5）It takes 5s from input power to output.If there is a place with interlocking actions circuit
signal,please use timer relay.
6）Please use twisted pair with a shield for analog output line, can also connect the
common-mode coil to the front-end of the signal receiving device to suppress line
interference if necessary, to ensure the reliabilty of signal.
7) Please use twisted pair with a shield for remote RS485 communication cable, and deal with
the shield on the host side earth, to ensure the reliabilty of signal.
8）This product don' t have the fuse; please set according to rated voltage 250V, rated current
1A if you need; fuse type:delay fuse.
9）Please use suitable screw force and suitable crimping terminal
Terminal screw size: M3X8 (with 6.8X6.8 square meson)
Recommended terminal tightening torque: 0.4N.m.
Proper cables: 0.25 ～ 1.65mm single cable/multiple core cable
10）Please don' t put the Crimp terminal or bare wire part contact with adjacent connector.
Crimping Terminal Size
Note: This terminal is not provided for conventional products.
If necessary, please purchase it separately.
3.5mm Min
11) The temperature of the cable connected with the terminal shall be at least 70 ℃.
II. Model Illustration
□ □ □ □
TP4 - R C 1 8 - D: Version
1
Blank: TC/RTD/mV/Rt input
2
10: No communication 18: With communication
3
19: With isolated 485 communication (valid for size 6/7/8/9)
B:One alarm C:Two alarms D:Three alarm (only for 6,8,9 size)
4
R: Relay output S:SSR output
5
changed to analog output by ACT menu)
K: SCR output (to be ordered) M:SSR/Relay (switched by ACT)
Blank:No
6
to control output by ACT menu, available for size 6, 9)
Blank:AC/DC 100~240V
7
4：48H*48W*73L
8
8：48H*96W*73L
TP Series temperature controller
9
Note: 6, 8 and 9 size with three alarm, have no 4~20mA function.When model selection,please attention it.
III. Models
OUT1 control output
Model
No.
RELAY SSR 4～20mA
□
1 TP4-DC18
□
2
TP4-DC10
●
□
3
TP4-RC18
●
□
4
TP4-SC18
● ●
□
5
TP4-MC10
□
6
TP7-DC18
□
7
TP7-DC10
□ ● ●
8 TP7-MC18
●
□ ●
9 TP7-MC10
● ●
□
10
TP6/8/9-IMC18
● ●
□
11
TP6/8/9-IMC10
●
□
12 TP6/8/9-DC18
□ ●
13
TP6/8/9-DC10
□
● ●
14
TP6/8/9-MC18
□ ● ●
15 TP6/8/9-MC10
□ ● ●
16 TP6/8/9-MD18
● ●
□
17 TP6/8/9-MD10
□ ：Blank: input signal is TC/RTD/Mv/Rt; "X" : input signal is 4 ～ 20mA/0 ～ 10V
● ：Standard configuration function
◎ ： The meter has this function, but it is combined with another function. This series only have
one loop 4~20mA output, but the user can modify menu ACT to set it as main control output or
analog output.
IV. Specifications
1. Electrical parameters:
Sampling rate 2 times per second
Relay capacity AC 250V /3A Life of rated resistive load>100,000 times
Power supply AC/DC 100 ～ 240V （85-265V）,DC 24V
Power consumption < 10VA
SSR output
DC 24V pulse voltage, load<30mA
Current output DC 4 ～ 20mA load<500Ω
Communication port RS485 port Modbus-RTU protocol
Input, output, power to meter cover > 20MΩ
Insulation impedance
6.8mm Max
6.8mm Max
Φ3.5mm Min
X: mA/V input
D:DC 4-20mA(It can be
I:DC 4~20mA analog output (it can be changed
F:DC 24V
7：72H*72W*73L 6：96H*48W*73L
9：96H*96W*73L
Commu-
Analog
Alarm output
nication
output
AL1
AL2 AL3 4～20mA RS485
OUT2
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◎
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◎
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◎
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● ●
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◎
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◎
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◎
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◎
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● ●
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2
Auxilliary
power
24V
●
●
●
●
●
●
●
●