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AI208 Series Temperature Controller User Manual
The instruction explain instrument settings, connections,name and etc,please read carefully before you use the temperature controller.
Warning
1)When the failure or abnormal of products lead to a system of major accidents,please set the proper protection circuit in the external.
2)Please don`t plug in before completing all the wire.Otherwise it may lead to electric shock, fire, fault.
3)Not allow to use outside the scope of product specification,otherwise it may lead to fire,fault.
4)Not allow to use in the place where is inflammable and explosive gas.
5)Do not toch wire connectors when the power on,otherwise you may get an electric-shock.
6)Do not remove,repair and modification this product,otherwise it may lead to electric shock, fire, fault.
Caution
1)The product should not be used in a nuclear plant and human life associated medical equipment.
2)The product may occur radio interference when it used in home.You should take adequate countermeasures.
3)The product get an electric shock protection through reinforced Insulation. when the product is embedded in the devices and wiring,please subject to the
specification of embedded devices.
4)In order to prevent surge occurs,when using this product in the place of over 30m indoor wiring and wiring in outdoor,you need to set the proper
surge suppression circuitry.
5)The product is produced based on mounting on the disk.In order to avoid to touch the wire connectors,please take the necessary measures on the product
6)Be sure to observe the precautions in this manual, otherwise there is a risk of a major injury or accident.
8)To prevent to damage the machine and prevent to machine failure, the product is connected with power lines or large capacity input and output lines
and other methods please install proper capacity fuse or other methods of protection circuit.
9)Please don't put metal and wire clastic mixed with this product,otherwise it may lead to electric shock, fire, fault.
10)Please tighten screw torque according to the rules.If not,it may lead to electric shock and fire.
11)In order not to interfere with this products to dissipate heat, please don't plug casing around the cooling vent hole and equipment.
12)Please don`t knock or rub the panel with rigid thing.
13)The readers of this manual should have basic knowledge of electrical,control, computer and communications.
14)The illustration, example of data and screen in this manual is convenient to understand,instead of guaranteeing the result of the operation.
15)In order to use this product with safety for long-term,regular maintenance is necessary. The life of some parts of the equipments are by some restrictions,
but the performance of some will change for using many years.
16)Without prior notice, the contents of this manual will be change. We hope these is no any loopholes, if you have questions or objections, please contact us.
Caution of Install & Connection:
1.Installation:
1)This product is used in the following environmental standards.
(IEC61010-1)[Overvoltage categoryⅡ、class of pollution 2]
2)This product is used in the following scope:surrounding environment, temperature, humidity and environmental conditions.
Temperature:0~50℃;Humidity:45~85%RH;Environment condition:Indoor warranty,The altitude is less than 2000m.
3)Please avoid using in the following places:
The place will be dew for changing temperature;with corrosive gases and flammable gas;with vibration and impact;with water, oil, chemicals, smoke and steam
facilities with Dust, salt, metal powder;and with clutter interference, static electric and magnetic fields, noise;where has air conditioning or heating of air blowing
directly to the site.
4)On the occasion of the installation, please consider the following before installing several.
In order to protect heat saturated, please ensure adequate ventilation space.
Please consider connections and environment,and ensure that the products below for more than 50mm space.
Please avoid to installed over the machine of the calorific value(Such as heaters, transformer, semiconductor operations, the bulk resistance).
When the surrounding is more than 50℃, please using the force fan or cooling fans.But don't let cold air blowing directly to the product.
In order to improve the anti - interference performance and security, please try to stay away from high pressure machines, power machines to install.
Don`t install on the same plate with high pressure machine and the product.
The distance should be more than 200mm between the product and power line.
Features:
⊙Optional input signal types and models
⊙With many functions of measured display,control output,alarm
output,analog output,RS485 communication,etc.
⊙Optional many types of PID arithmetic and with auto-tuning function.
⊙Using for industrial machinery, machine tools,measuring instruments.
⊙Economical and easy operation.
1/10page
KKAI208C01A-A1-20140904

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Summary of Contents for Toky AI208 Series

  • Page 1 AI208 Series Temperature Controller User Manual Features: ⊙Optional input signal types and models ⊙With many functions of measured display,control output,alarm output,analog output,RS485 communication,etc. ⊙Optional many types of PID arithmetic and with auto-tuning function. ⊙Using for industrial machinery, machine tools,measuring instruments.
  • Page 2: Model Illustration

    2.Cable caution: 1)Please use specified compensation wire in the place of TC input;Please use insulated TC if the measured device is heated metal. 2)Please use the cable of lesser resistance in the place of RTD input,and the cable(3 wire) must be no resistance difference,but the total length is within 5m. 3)In order to avoid the effect of noise,please put the input dignal away from meter cable,power cable,load cable to wiring.
  • Page 3: Power Supply

    Shell material The shell and panel frame PC/ABS (Flame Class UL94V-0) PET(F150/F200) Panel material Power-off data protection 10 years,times of writing:100w times Protection level of panel IP65(IEC60529) Safety Standard IEC61010-1 Overvoltage category Ⅱ,pollution level 2,levelⅡ(Enhanced insulation) 2、measured signal specifications Input impedance/ Input type symbol Measuring range...
  • Page 4: Operation & Menu

    Operation & Menu 1、Operation process & method measure control mode Press“SET”>3s Customer calirate ● Equipped with ● signal high-end by himself Press“SET”>3s software version Press“SET”>3s when LCK=33 hour Customer calirate ● ● when LCK≠33 Control Operation type signal low-end by himself Proportional band Lock Customer calirate...
  • Page 5 Differential time,reduce the effect of differential time to a proper value,which can prevent the system oscillation. 0~999 The higher value,the stronger function of differential.Unit:s Control speed fine tuning,optional 0(N)no function,1(slow),2(ss)medium fast, 0~6 3(SSS)very slow,4(F)fast,5(FF) medium fast,6(FFF)express Overshoot limit,in the process of PID control,when PV>SV+OVS,it force off output; The lower value,the lower PID adjusted range,the worse control stability;please set 0~999 a proper value according actual state.
  • Page 6 Temperature unit:℃:degrees Celsius F : Fahrenheit,note:the unit is only for 25(℃) 25(℃)26( F) temperature measure signal. 1st loop alarm extensions 0~5 AE1(2) 0~5 2nd loop alarm extensions AE2(2) Starting relay time of compressor,unit:s 0~999 Optional PID type 0(FUZ):Advanced fuzzy PID arithmetic; 1(FCT):Single prediction PID arithmetic;...
  • Page 7 (2).Alarm extension function table AE1/AE2 value Alarm handling when show the HHH/LLL Remark As long as meet The state when alarm keep HHH/LLL in previous time Power alarm the requirement Forced alarm output does not of alarm, inhibit alarm output Forced alarm close Before the PV value The state when alarm keep HHH/LLL in previous time...
  • Page 8 Connections AI208-4 AI208-6 AI208-7 AI208-8 AI208-9 Note: If there is any change, please subject to the drawing on the meter Methods of simple fault Display Methods Checks whether the input disconnection and whether normal of FH value,FL value,working environment LLL/HHH temperature and whether collect of input signal.
  • Page 9 Client normal answer(Read multi-register) Data1 Data1 CRC code CRC code Meter ADD Function ID Data byte high low bit low bit number 0xC8 0xB9 0xD2 0x01 0x03 0x02 0x00 Function ID abnormal answer:(For example:host request ADD is 0x2011) Client abnormal answer(Read multi-register) Meter ADD Function ID Error code...
  • Page 10 Reserve 0x2100 1st loop alarm type AD1 0x2101 2nd loop alarm type AD2 1st loop alarm extended mode AE1 0x2102 2nd loop alarm extended mode AE2 0x2103 Control type OT 0x2104 0x2105 Output type ACT 1:RUN 2:STP Operation & Stop RUNSTOP 3:Start auto-tuning 0x2106 4:Stop auto-tuning...

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