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Royal Enfield Interceptor Bear 650 2024 Owner's Manual
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Royal Enfield Interceptor Bear 650 2024 Owner's Manual

Royal Enfield Interceptor Bear 650 2024 Owner's Manual

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Summary of Contents for Royal Enfield Interceptor Bear 650 2024

  • Page 2 1800 - 210 - 0008 1. Product Update 2. Feedback 3. Dealer Locator Roadside Assistance (RSA) 1800 - 210 - 0007 To access dealer details scan the QR code @royalenfield www.royalenfield.com Support@royalenfield.com Download the ROYAL ENFIELD APP and explore more...
  • Page 3 FOREWORD Welcome to your all new Bear 650. Born out of the simplicity and straightforwardness of the sixties desert racing scene, the Bear 650 symbolises a time when riders embraced the thrill of the ride and the rawness of nature. In its aesthetic silhouette, are features tucked away to make your everyday adventure exciting.
  • Page 4 Royal Enfield. “© Copyright 2024 Royal Enfield (A unit of Eicher Motors Ltd.). All Rights Reserved. No part of this manual shall be copied, distributed or otherwise dealt without the express permission in writing from Royal Enfield”.
  • Page 5 Evaporative emission control system warranty....138 Starting ................68 Service / Maintenance record ........139 Gear shifting, riding and stopping ........72 Royal Enfield Wingman ..........140 Parking ................75 Notes ................141 Tools kit and first aid kit ..........76 Minor maintenance tips ..........
  • Page 6 Indicates a potentially hazardous situation. Disregarding this message may result in injury to rider or other persons. CAUTION This message, if disregarded, may result in damage to the motorcycle. NOTE Indicates important and useful messages for better understanding. Royal Enfield Interceptor Bear 650...
  • Page 7 City Country Res: Off: Contact No. Mobile: Email: Licence No. Valid till: Model Color: Engine No. VIN. No. Tyre Make Front: Rear: Tyre Nos. Front: Rear: Battery make Battery No. Sold by Date of Sale Royal Enfield Interceptor Bear 650...
  • Page 8  Open the fuel tank cap slowly.  Use only genuine Royal Enfield spare parts and approved accessories. Use of other manufacturer’s  Do not fill the fuel in tank to its brim. Please fill...
  • Page 9 Pay strict attention to road surfaces and wind conditions. with its operation and handling characteristics under Any motorcycle may be subject to the following up-setting all conditions. forces:  Wind blasts from passing vehicles.  Rough or uneven road surfaces. Royal Enfield Interceptor Bear 650...
  • Page 10 Lack of regular maintenance at the suggested intervals  When carrying a pillion rider, it is your responsibility may affect the safe/durability/longevity operation of instruct them on proper riding procedures. your motorcycle. Royal Enfield Interceptor Bear 650...
  • Page 11  Consult your Royal Enfield Authorised Service Centre regarding any questions or problems that occur in the operation of your motorcycle. Failure to do so may aggravate an initial problem, cause costly repairs and jeopardize your personal safety. Royal Enfield Interceptor Bear 650...
  • Page 12 Never try to pass another vehicle going in the same down and wait for the light to change to green. Never direction at street intersections, on curves, or when run through a yellow or red traffic light. going up / or down a hill. Royal Enfield Interceptor Bear 650...
  • Page 13 Your motorcycle is equipped with convex mirrors and have clearly with reference to your riding posture. a curved surface. Royal Enfield Interceptor Bear 650...
  • Page 14  Do not exceed 110 km/h (68.3 mph) when riding solo, and luggage racks can adversely affect handling of the carrying a pillion or payload on an accessory equipped motorcycle. Use only Royal Enfield genuine motorcy- motorcycle. cle accessories which are model specific and follow ...
  • Page 15 Removing or altering original parts may adversely affect the perfo- mance of the motorcycle, causing an accident, which could result in serious injury or loss of life. Royal Enfield Interceptor Bear 650...
  • Page 16 Spark plug gap ....0.7 mm to 0.8 mm Max power......34.9 kW (47.4 PS) @ 7150 rpm Max torque ......56.3 Nm @ 5150 rpm Idle RPM ......1200 ± 100 rpm Starting ....... Electric start Air filter element ....Paper element Royal Enfield Interceptor Bear 650...
  • Page 17 Rear ....... Twin shock, Rear wheel travel 1.429:1 115 mm 1.190:1 Brakes 1.040:1 Brake System....Switchable 0.962:1 Front ......320 mm disc, ABS Secondary drive....Sprockets and chain (5/8 Pitch) Rear........ 270 mm disc, ABS Royal Enfield Interceptor Bear 650...
  • Page 18 The approved tires marked with “Tubeless” are suitable  Steering lock ......Integrated with ignition lock for use with inner tube on spoke wheels. Fuel type ......Petrol, up to E20 Induction......Fuel injected Royal Enfield Interceptor Bear 650...
  • Page 19  Modifications or fitments which are not approved by Front ......13.5 V, 3.5 W x 1 no (LED) Royal Enfield, will seriously affect the performance of the vehicle and will render the warranty void. Rear ......13.5 V, 3.5 W x 1 no (LED)
  • Page 20 Ground clearance ....184 mm without prior notice.  Do not use the vehicle beyond the allowed gross weight. The suspensions and tyres are designed to perform only to the maximum gross vehicle weight. Royal Enfield Interceptor Bear 650...
  • Page 21 Use of wrong oil grade will reduce the life of the moving parts and seriously affect performance. * Do not mix DOT 4 or other brake fluid together. NOTE 1. Recommendation subject to change without notice. 2. The above values are approximate and the actual capacity will vary. Royal Enfield Interceptor Bear 650...
  • Page 22 CAUTION It is illegal to tamper with or alter the VIN/Engine numbers of the motorcycle as it will not only against the law but will render the vehicle registration and warranty void. Royal Enfield Interceptor Bear 650...
  • Page 23 2. Horn 3. Home button R.P.M 1000 4. High/Low beam/Flashing switch 00:12 km/h 1831 km 5. Turn signal switch 6. Instrument cluster 7. Ignition/Engine kill switch 8. Mode button 9. Hazard switch 10.Fuel tank cap Royal Enfield Interceptor Bear 650...
  • Page 24 LOCATION OF KEY PARTS 1. Right trafficator rear 2. Seat 3. Right side panel 4. USB charger port 5. Right trafficator front 6. Horn 7. Oil level window 8. Brake pedal Royal Enfield Interceptor Bear 650...
  • Page 25 LOCATION OF KEY PARTS 1. Left trafficator front 2. Head lamp 3. Fuel tank 4. Left side panel 5. Tail lamp 6. Left trafficator rear 7. Saree guard 8. Side stand 9. Gear change pedal Royal Enfield Interceptor Bear 650...
  • Page 26  Key can be removed only if ignition is in OFF or system. steering is locked.  Turn the key in the clockwise direction to unlock the steering. Royal Enfield Interceptor Bear 650...
  • Page 27 In case fuel spills over the painted surfaces wipe it off immediately as it may leave a permanent stain.  Do not smoke while refuelling or when fuel tank cap is  Lift key flap on fuel tank cap and insert key. open. Royal Enfield Interceptor Bear 650...
  • Page 28  In case of prolonged stoppage of vehicle, please turn off ignition key to avoid discharge of battery. IGNITION/ENGINE KILL SWITCH E-START SWITCH Push and hold electric start switch until engine “OFF” starts for a maximum of 5 seconds. “ON” Royal Enfield Interceptor Bear 650...
  • Page 29 - Hazard will keep working for a duration of 30 minutes - Unless manual deactivation (OFF). CAUTION  Hazard flashing will create a strain on battery. Do not use hazard warning for longer period unless necessary. Royal Enfield Interceptor Bear 650...
  • Page 30  All the trafficator lamps will flash simultaneously. will glow when high beam is selected. HORN Press the horn button to sound horn. High beam Low beam Royal Enfield Interceptor Bear 650...
  • Page 31  The ride mode can be viewed and changed by pressing ⇨ the mode button on the RH switch cube. Right turn signal “ON”  The ride mode appears on the home screen and follow- ing modes are available. Royal Enfield Interceptor Bear 650...
  • Page 32 OFF in static condition, press the MODE button two times, the display shows Rear ABS OFF and leave the screen for a few seconds the ride mode changes.  Likewise we can change the mode to Rear ABS ON. Royal Enfield Interceptor Bear 650...
  • Page 33  Remove the right side panel as per recommended procedure.  Seat lock is located near the utility box. Pull seat lock to remove seat from motorcycle. NOTE  Place the removed seat in a safe location to prevent from scratches and dirt. Royal Enfield Interceptor Bear 650...
  • Page 34  Remove the left side panel as per recommended procedure.  Remove the button head screw 1 no with washer from the left side panel top frame by using the 4 mm Allen key available in the tool kit. Royal Enfield Interceptor Bear 650...
  • Page 35 --.- km/l --.- km/l IF PRESS JOYSTICK LEFT  The following details are displayed on the advanced 1831 1831 dashboard. Fuel Consumption Fuel Range  Trip 1 --.- km/l  Trip 2  Fuel range Royal Enfield Interceptor Bear 650...
  • Page 36 Fuel Range Fuel Consumption --.- km/l  Example: If 2 segments are filled completely battery voltage is 12.5 V, if upto 3 segments half filled it denotes as 13 V. 12:00 | 22 12:00 | 22 Royal Enfield Interceptor Bear 650...
  • Page 37 10.5V 14.5V 12:00 | 22 12:00 | 22 IF PRESS JOYSTICK UP 1831 km 1831 km Settings  The following settings options are available. Settings System My Vehicle 1. Appearance Information System 2.Trip preference Royal Enfield Interceptor Bear 650...
  • Page 38  Press the home button on the LH switch cube to go ii. Background back. iii. Brightness iv. Screen type  The options shall be navigated by joystick up & down press and selected by joystick center press. Royal Enfield Interceptor Bear 650...
  • Page 39  Center press the joystick with the background option selected to change the background theme of the  Press the home button on the LH switch cube to go instrument cluster. back.  There are two options available: Auto and dark theme. Royal Enfield Interceptor Bear 650...
  • Page 40 1831 km NOTE Brightness Default it is in auto theme (day time - light theme & night time - dark theme). The dark theme shall be applicable to both Analog and Digital screen type. Royal Enfield Interceptor Bear 650...
  • Page 41  Press the home button on the LH switch cube to go menu. back.  Screen can be changed from analog to digital by long i. Reset trip pressing the Mode button on the RH switch cube. ii. Analogue content iii. Digital content Royal Enfield Interceptor Bear 650...
  • Page 42 1831 km 1831 km Reset Trip 2 ? Reset Trip  Press the home button on the LH switch cube to go Reset Trip 2 Confirm Decline back. Royal Enfield Interceptor Bear 650...
  • Page 43  Trip distance 1831 km Analogue Content  Average fuel consumption Avg. Speed Max Speed  Trip time  Average speed  Press the home button on the LH switch cube to go  Max speed back. Royal Enfield Interceptor Bear 650...
  • Page 44  Any four of the above options will be shown in the digi- can be customized based on rider preference in my tal screen. vehicle menu.  Press the home button on the LH switch cube to go back. Royal Enfield Interceptor Bear 650...
  • Page 45  Press the home button on the LH switch cube to go  Press the home button on the LH switch cube to go back. back. Royal Enfield Interceptor Bear 650...
  • Page 46  Center press the joystick with the clock option selected  The options can be navigated by joystick up and down to explore the options. press and selected by joystick center press.  The following options are available in the clock menu.  24H Royal Enfield Interceptor Bear 650...
  • Page 47  Joystick up & down press is used to increase or decrease the hour, minute & time format values, while 1831 km 1831 km joystick left & right is used to switch between hour, Speed/Distance Speed/Distance minute & time format selection. Miles Kilometers Miles Royal Enfield Interceptor Bear 650...
  • Page 48 If the speed/distance is in km then either km/l or L/100 km  The options can be navigated by joystick up and down options are available to select and the remaining options press and selected by joystick center press. are grayed out. Royal Enfield Interceptor Bear 650...
  • Page 49 1831 km  The following options are available in the menu. Temperature  English German French  Italian  Spanish  Press the home button on the LH switch cube to go  Portuguese back. Royal Enfield Interceptor Bear 650...
  • Page 50 Firmware Version back. 5. INFORMATION  Press the home button on the LH switch cube to go back.  From the settings menu center press the joystick with the information option selected to explore the options. Royal Enfield Interceptor Bear 650...
  • Page 51  Press the home button on the LH switch cube to go option selected to view the current firmware version of back. the instrument cluster.  Press the home button on the LH switch cube to go back. Royal Enfield Interceptor Bear 650...
  • Page 52  From the settings menu center press the joystick with the favorite apps option selected to explore the options.  The following options are available in the system menu. i. Navigation ii. Music iii. Android call or phone Royal Enfield Interceptor Bear 650...
  • Page 53  Huawei phones are not compatible with our app; we Side 999999 Stand km/h 1135 do not offer support for them. --.- km  Press the home button on the LH switch cube to go back. Royal Enfield Interceptor Bear 650...
  • Page 54 Calling.. Press the home button on the LH switch cube to go back.  Press the home button on the LH switch cube to go back. NOTE For iOS, Apple music alone will work. Royal Enfield Interceptor Bear 650...
  • Page 55  Press the home button on the LH switch cube to go  Press the home button on the LH switch cube to go back. back. NOTE NOTE For iOS, call and message will not be supported. Compass will function, only when there is active navigation. Royal Enfield Interceptor Bear 650...
  • Page 56 Stand km/h 11.Home screen 1831 12.Left turn indicator 13.General warning symbol 14.Engine MIL 15.Gear indication 16.Fuel bar gauge 1. Mobile connectivity symbol 17. Engine RPM gauge 2. Real time clock (RTC) 3. Ambient air temperature Royal Enfield Interceptor Bear 650...
  • Page 57 13. Mobile connectivity symbol 14. Real time clock (RTC) 15. Ambient air temperature 1. Gear indication 16.Home screen 2. Side stand indicator 17. Engine RPM gauge 3. Speed indicator (km/miles can be selected based on country) Royal Enfield Interceptor Bear 650...
  • Page 58  In case of service reminder symbol is ON. Please plan for scheduled service at an authorised service center.  Service reminder can be reset only by authorised personnel at service centre after service is completed. Royal Enfield Interceptor Bear 650...
  • Page 59  Displays the gear position in which the vehicle is km/h 1831 km traveling.  When in neutral the indication will be “N”.  When in gear the appropriate number between 1 to 6 will be displayed. Royal Enfield Interceptor Bear 650...
  • Page 60 ECU & Sensors. Please visit the nearest authorised  (3) Turn right - Right turn signal ON. Royal Enfield dealer to diagnose & rectify the defect in the EMS.  (4) High beam indication - Head lamp high beam ON.
  • Page 61  Do not use the motorcycle for long duration with the fuel indication in last segment blinking. Refuel at the  Do not run motorcycle in case the ABS indicator lamp is earliest. “ON” continuously above 5 km/h (3.1 mph). Royal Enfield Interceptor Bear 650...
  • Page 62  Do not leave the USB port cap opened / closed partially to avoid any short circuit when not in use.  Do not insert any metal or conductive materials inside USB charging port which may lead to short circuit. Royal Enfield Interceptor Bear 650...
  • Page 63 SOC and smart phone charging circuits. CAUTION  Customer to ensure USB port cap is closed and locked properly when not in use, warranty will not be pro- vided if port cap is damaged and not sealed properly. Royal Enfield Interceptor Bear 650...
  • Page 64 ABS motorcycle. Get the brake system inspected and corrected through a nearest Authorised Royal Enfield Service Centre. Failure to do so can result in a serious injuries and loss  In the event of a sudden and hard application of the of life.
  • Page 65  Please ride carefully and apply brakes cautiously, espe-  Always use the approved front / rear tyres and rear cially while cornering. ABS cannot estimate the sprocket by Royal Enfield to ensure correct ABS “weight shifts” and momentum of the motorcycle operation.
  • Page 66 ON the ignition and stop case if a toner ring is found to be damaged or bent, it is switch again, to start the engine. recommended to visit nearest dealership for necessary action. Royal Enfield Interceptor Bear 650...
  • Page 67  Apply both the brakes simultaneously for better effi- ciency.  In the event of the ABS indicator remaining continu- ously ON, please take the motorcycle to a nearest Authorised Royal Enfield Service Centre to inspect the brake system. Royal Enfield Interceptor Bear 650...
  • Page 68 5. Smooth operation and free play in front and rear brake levers. 6. Engine oil level. 7. Headlamp, tail lamp, brake lamp and indicator lamps for proper functioning. 8. Proper functioning of all the warning lamps in the instru- ment cluster. Royal Enfield Interceptor Bear 650...
  • Page 69 RUNNING IN PERIOD The Royal Enfield motorcycle as you would be experiencing NOTE is capable of consistent high speeds. However as with any  During running in period, do not exceed the following new motorcycle, a “RUNNING-IN PERIOD” procedure is speed limits for optimum engine performance.
  • Page 70  When both the ignition and engine kill switch is in “ON” position and after the vehicle is started, the MIL will glow for a few seconds and turns “OFF”, this indicates Royal Enfield Interceptor Bear 650...
  • Page 71 CAUTION  In case the malfunction indicator does not turn OFF,  Push and hold electric start switch until engine starts get the motorcycle checked through an Royal Enfield for a maximum of 5 seconds. Authorised Service Centre for rectification.
  • Page 72  In case the engine does not start within 5 seconds, 10 V. Please get the motorcycle checked through an release starter switch and wait for about 5 seconds Royal Enfield Authorised Service Centre to identify and before attempting to start the engine again. correct the reason for not starting.
  • Page 73  Do not press the starter button more than 5 seconds move the motorcycle back and forth gently, while after three successive cranking, wait for 15 to 20 sec- simultaneously shifting the gear. onds the battery to recover. Royal Enfield Interceptor Bear 650...
  • Page 74  After shifting from one gear to another engage the clutch gradually (Not slowly).  Wherever possible use the vehicle in clutch fully disengaged condition only with appropriate gears, which will give good clutch life. Royal Enfield Interceptor Bear 650...
  • Page 75 / other road users / passed by, besides damage to the motorcycle. Royal Enfield Interceptor Bear 650...
  • Page 76  Failure to follow the above may cause a rough start or stalling or improper gear shifting of the engine besides causing damage to transmission parts.  Always shift gears to neutral position just before bring- ing the vehicle to a complete stop. Royal Enfield Interceptor Bear 650...
  • Page 77  The side stand is only designed for the weight of the motorcycle. Do not sit on the motorcycle when it is resting on the side stand. The side stand or frame may become damaged and the motorcycle may fall over. Royal Enfield Interceptor Bear 650...
  • Page 78 Sterilized Gauze Swab 5 cm x 5 cm Front spindle adapter 24 x 17 Sterilized elastic plaster 7 cm x 6 cm Screwdriver Elastic gauze bandage 8 cm x 1 m Open end spanner 16x 12 First aid kit pouch Royal Enfield Interceptor Bear 650...
  • Page 79 Wipe off the excess lubricant to prevent dirt and grime from maintenance, we recommend you to get in touch with a accumulating. Royal Enfield Authorised Dealer / Service centre. DRIVE CHAIN HAND LEVERS SIDE STAND PIVOTS  Spray drive chain with recommended chain cleaning ...
  • Page 80  Ensure vehicle is in straight position on ground level.  Start the vehicle and gently raise it to approximately  Do not over fill above the “MAX” mark as it may affect half throttle for 10 seconds. the clutch function. Royal Enfield Interceptor Bear 650...
  • Page 81  Drained engine oil quantity will be approx 2.2 L to 3.1 L (Oil drain quantity will vary depend on Kilometer covered).  Remove the oil filler plug & clean the oil filler cap joint face in crankcase and filler plug. Royal Enfield Interceptor Bear 650...
  • Page 82 “MAX” level and “Min”  Apply a thin film of “anti seize” on the spark plug level marks. mounting and threads fix the spark plug by hand tight- ening. Royal Enfield Interceptor Bear 650...
  • Page 83 In the event of a spill, please clean the area immediately with a soft cloth (preferably a wet cloth) to avoid damage.  Do not mix DOT 4 & other brake fluid together. Royal Enfield Interceptor Bear 650...
  • Page 84  Brake fluid is highly corrosive and can cause damage to painted parts. Ensure brake fluid does not spill on any part of the motorcycle, in the event of spill please clean the area immediately with a soft cloth to avoid damage. Royal Enfield Interceptor Bear 650...
  • Page 85 MINOR MAINTENANCE TIPS  Periodically inspect the wheel rim run out.  It is recommended to use Royal Enfield tyre specifica-  Check proper seating of the tyre beading on the rim tion in case of replacement of new tyres, failure to whenever the tyre is reassembled.
  • Page 86 This in no way will affect the perfor- mance of the motorcycle or the braking system.  At Royal Enfield, we have robust and rigorous testing and development protocols and adhere to global vali-  Loosen fork clamp bolt 2 Nos from RHS front fork dation standards of quality and durability.
  • Page 87 CAUTION Take care to secure the wheel spacers and speed sensor while removing the axle from the forks. Royal Enfield Interceptor Bear 650...
  • Page 88  Take care not to damage the front brake disc or toner ring as it will affect the braking system and ABS. Royal Enfield Interceptor Bear 650...
  • Page 89 LHS fork leg then screw spindle until fully seated.  Tighten fork clamp bolt firmly on RH side to a torque of 23 Nm.  Tighten spindle bolt firmly on RH side to a torque of 70 Nm. Royal Enfield Interceptor Bear 650...
  • Page 90  Ensure motorcycle is upright on a firm and flat surface.  Hold wheel spindle on left side firmly and loosen hex nut on right side. Then remove the nut and washer from the wheel spindle. Royal Enfield Interceptor Bear 650...
  • Page 91  Support rear wheel from bottom and pull out wheel wheel. spindle from the left side swing arm.  Remove support from wheel bottom and gently slide out rear wheel from the swing arm with rear sprocket, brake disc and spacers. Royal Enfield Interceptor Bear 650...
  • Page 92  Place a 4 mm thick wooden piece or cardboard sheet between the brake pads to avoid activation of brake pads if rear brake pedal is accidentally pressed. Royal Enfield Interceptor Bear 650...
  • Page 93  Locate rear wheel with the sprocket to the left side ensuring the brake disc in between the brake pads on right side.  Support rear wheel suitably and insert rear wheel spin- dle along the left side swing arm into the wheel hub. Royal Enfield Interceptor Bear 650...
  • Page 94 Failure to do so will result in poor performance of motorcy- NOTE cle which may lead to an accident causing injury to you / Do not tighten hex nut fully. other road users and may lead to loss of life. Royal Enfield Interceptor Bear 650...
  • Page 95 CLUTCH LEVER FREE PLAY SPECIFICATION  Free play should be measured at ball end of clutch lever and should be 10-12 mm when handlebars are at LH position. Straight should be checked at 10-16 mm. Royal Enfield Interceptor Bear 650...
  • Page 96  Turn the nut clockwise to reduce the play or anticlock- wise to increase the free play.  Firmly tighten two lock nuts using 12 mm spanner available in the tool kit. After adjustment is done. Royal Enfield Interceptor Bear 650...
  • Page 97  If the drive chain free play is found to be incorrect (f) Ensure that the index marks on the adjuster and swing arm are same on both left and right side of the swing adjust as follows: arm. Royal Enfield Interceptor Bear 650...
  • Page 98  The Motorcycle is provided with 12 V - 12 Ah VRLA battery.  Remove the right side panel as per procedure.  The battery must be periodically checked for cleanli-  Pull seat lock to remove seat from motorcycle. ness and corrosion free terminals. Royal Enfield Interceptor Bear 650...
  • Page 99  Loosen and remove hex head bolt 3 nos from holder by using 10 mm spanner available in the tool kit.  Slide out the solenoid with rubber boot from battery stopper bracket.  Disconnect the battery power coupler. Royal Enfield Interceptor Bear 650...
  • Page 100 4 mm Allen key.  Disconnect battery black negative (-ve) terminal bolt by using 10 mm spanner.  Remove the battery stopper LH bracket 1 no Allen bolt from frame by using 4 mm Allen key. Royal Enfield Interceptor Bear 650...
  • Page 101 For checking the battery voltage contact Royal Enfield  Remove battery from tray. Authorised Service Centre or battery service centre. Royal Enfield Interceptor Bear 650...
  • Page 102 Fix strap lock into battery strap bracket.  Connect battery red positive (+ve) terminal bolt. CAUTION Connect the red (+ve) positive terminal after connect black (-ve) negative terminal only.  Connect the battery power coupler. Royal Enfield Interceptor Bear 650...
  • Page 103  Gently pullout the headlamp rim along with reflector Keep the red (+ve) positive terminal and (-ve) negative ter- assembly. minal cables firmly connected to the respective battery ter- minals. Failure to do so may result in damage to the motorcycle electrical system. Royal Enfield Interceptor Bear 650...
  • Page 104  Gently loosen and remove the headlamp rim screws 2 Nos from headlamp cowl by using screwdriver avail- able in the tool kit.  Disconnect head lamp coupler.  Gently release the headlamp holding clips 4 nos from head lamp rim. Royal Enfield Interceptor Bear 650...
  • Page 105  The headlamp has a LED lighting system. In the event of failure, the headlamp LED assembly should be replaced.  Contact an Royal Enfield Authorised Dealer/Service Centre to replace the same. HEADLAMP ASSEMBLY  Remove the rim from head lamp.
  • Page 106  Refit the headlamp rim along with reflector assembly. Tighten and refit the headlamp rim screws 2 Nos to head-   Tighten and refit the headlamp mounting screws both lamp cowl. sides to headlamp cowl by using screwdriver. Royal Enfield Interceptor Bear 650...
  • Page 107 (B) & tail lam (C) assembly should be replaced. height of the headlight beam in direction vertical direc-  Contact an Royal Enfield Authorised Dealer/Service tion only. This may be required to increase the visibility Centre to replace the same.
  • Page 108 MINOR MAINTENANCE TIPS FUSE AND FUSE CARRIER  The fuse carrier is located underneath seat.  Turn the key clockwise to unlock the right side panel.  Remove the seat as per procedure. Royal Enfield Interceptor Bear 650...
  • Page 109 Always replace a defective fuse ABS fuse-2 with a new fuse of the same rating. Spare fuse list NOTE Make sure the ignition switch is in “OFF” position when Spare fuse replacing the bulbs, fuses and electrical parts. Royal Enfield Interceptor Bear 650...
  • Page 110  Take out the cover from air filter box. mended to clean air filter element. Fitment of air filter ele-  Pull out filter element and check for dirt. Clean filter ment is in the reverse order of removal process. element carefully. Royal Enfield Interceptor Bear 650...
  • Page 111 CHECKS PRIOR TO THE COMMENCEMENT OF A ITEMS TO BE CARRIED LONG JOURNEY  Tools kit and First Aid Kit.  Service the motorcycle at Royal Enfield Authorised  Trafficator light and fuse. Service Centre.  Accelerator and clutch cables.
  • Page 112  The best spring preload setting is achieved when it is set for the weight of the rider and that of any luggage and a passenger. Loosen Tighten  The adjuster is a 5 step adjuster and it is kept at first notch position. Royal Enfield Interceptor Bear 650...
  • Page 113 Laden / Two up / Rider + Pillions / Rider load (Inc of rider weight, pillion + Pillion + Accessories weight and accessories) * Ensure the preload is set equally on the LH and RH rear suspension. Royal Enfield Interceptor Bear 650...
  • Page 114  Never spray water with great force on head lamp, ticles from the obscure areas of the motorcycle, speedometer, tripper, flasher lights, front and rear electrical connections etc. wheel hubs, electrical connections and wires, control Royal Enfield Interceptor Bear 650...
  • Page 115  No direct jet at the edges of decal, electrical parts, cou- the RH side panel before keeping tools kit and other pler joints, silencer tail pipe, radiator lubrication points relevant documents inside the right side panel. Royal Enfield Interceptor Bear 650...
  • Page 116  Cover the silencer with suitable bags to prevent mois- or more, the following precautions should be taken. ture entry.  Get the motorcycle serviced through a Royal Enfield  Apply anti rust solutions on all plated parts. Take care Authorised Service Centre.
  • Page 117 We have listed below a few basic checks in case your motorcycle is not functioning. If in case the problem is not rectified after these checks, it is necessary to get the motorcycle checked by a Royal Enfield Authorised Dealer/ Service Centre to rectify the problem and to ensure trouble free performance.
  • Page 118 If engine RPM raises disproportionately to the Adjust the clutch free play and contact Poor pickup vehicle speed Authorised service center ABS (Anti - lock Braking If the ABS lamp continuously ON Contact Authorised service center System) Royal Enfield Interceptor Bear 650...
  • Page 119 BE AN ENVIRONMENTALLY CONSCIOUS RIDER You’ve ridden through some beautiful places on your Royal Enfield. Won’t you like to keep them that way? Here are some tips to help you keep those places unspoilt so that others can enjoy them too:...
  • Page 120 PERIODICAL MAINTENANCE (Whichever is earlier) km (x 1,000) miles (x 1,000) Months Engine oil (#) Check level at every 1000 km or earlier and top up as required Engine oil filter (#) Inlet and exhaust valve clearance Royal Enfield Interceptor Bear 650...
  • Page 121 Rubber hose, Air filter to throttle body Rubber hose, Inlet manifold / Adapter Evaporative emission equipment rubber hoses Fuel filter external Air filter element Clean / Replace more frequently if operated in dusty condition Vent pipe under air filter box Royal Enfield Interceptor Bear 650...
  • Page 122 Lubricate every 1000 km or earlier as required Brake pads - Front and Rear Disc brake fluid level - Front and Rear Rear brake pedal and gear change pedal pivot Brake hose and banjo bolt - Front and rear Royal Enfield Interceptor Bear 650...
  • Page 123 Rear wheel cush rubbers Spokes tightness/wheel rim run out front and rear (It is applicable for spokes wheel model) Battery terminals (apply petroleum jelly) Earth wire eyelet tightness Tyre wear pattern front and rear Royal Enfield Interceptor Bear 650...
  • Page 124 (**) - If any fastener found loose tighten to the specified torque. NOTE For maintenance after 50,000 km, please repeat the same frequency specified above, in consultation with a Royal Enfield Authorised Dealer / Service Centre. Royal Enfield Interceptor Bear 650...
  • Page 125 This warranty outlines the terms and conditions governing the Motorcycles warranty coverage obligations and exclusions only and not on the part of any Royal Enfield Authorised Dealer. Nothing in this document should be construed as a princi- ple agent relationship between Royal Enfield and any of its Authorised Dealers or their staff. Royal Enfield warrants its Motorcycles to be free from manufacturing and material defects under normal use subject to the following conditions: 1.
  • Page 126 5. Warranty claims on proprietary items like tyres, spark plug, battery etc., should be taken up with the respective manu- facturer or their authorized agents in the area directly by the customer. Royal Enfield shall not be liable in any manner to repair or replace them through its dealers.
  • Page 127 God etc. (e) Irregularities not recognised as affecting the quality or function of the motorcycle such as slight vibration, oil leak- age, discoloration of exhaust pipe bend and cat region/silencer/soft or hard shock absorber etc. Royal Enfield Interceptor Bear 650...
  • Page 128 (n) Any damage resulting due to any force major event including, without limitation, any act of war, act of God or nature, earthquake, hurricanes, tornadoes, flood, fire or other similar casualty, riot, terrorism etc. (o) Any damage, failure or loss caused by improper - assembly, maintenance, storage or use of the motorcycle or parts thereof. Royal Enfield Interceptor Bear 650...
  • Page 129 GENERAL WARRANTY TERMS AND CONDITIONS 9. Use only Royal Enfield approved parts and accessories (as applicable). Use of other manufacturer's performance parts will void your motorcycle warranty. 10. The warranty will be null and void if : (a) The Motorcycle is used in a manner other than for recreation or transportation; or (b) The Motorcycle is modified in any manner;...
  • Page 130 Such data may be received from you, or from other sources, and some sensitive/personal data may be recorded directly or indirectly by internal security systems of Royal Enfield or by other means. Royal Enfield may process such data for relevant and limited purposes and in this regard, you expressly consent to the following: (a) The processing of sensitive personal data and information pertaining to you or the third parties associated with you, by Royal Enfield.
  • Page 131 15.The exclusive remedy for breach of this warranty shall be, at Royal Enfield’s option, repair or replacement of any defec- tive materials, components, or products. The remedies set forth in this warranty are the only remedies available to any person for breach of this warranty.
  • Page 132 Defective part(s) which have been replaced will become the sole property of Royal Enfield after due verification. 4. The rider shall transport the motorcycle to/from a Royal Enfield Authorized Dealer Workshop / Service Centre on his own cost and means.
  • Page 133 / repairing the motorcycle. 7. Neither RE nor any Royal Enfield Authrorized Dealers and / or its distributors shall be held liable for any loss including loss of time / money due to delay in servicing / repairing the motorcycle and the rider is responsible to make his own arrangement for accommodation, further travel etc in such cases.
  • Page 134 Notwithstanding anything contrary contained in this policy, Royal Enfield’s liability under this warranty is limited to the repair the defective Motorcycle, at its sole discretion. In no event, shall Royal Enfield be liable for any indirect, special or consequential or incidental damages or for injury to person or property, or for loss of time or for any commercial loss, or inconvenience or any other incidental or punitive or consequential loss arising from the use of Motorcycles.
  • Page 135 EMISSION WARRANTY In compliance with the provisions of Rule 115(2) of the Central Motor Vehicle Rules, 1989, Royal Enfield certifies that the following warranty is applicable to those components liable to affect the emission of the gaseous pollutants in its range of motorcycle, in normal use to which it may be subjected to.
  • Page 136 In case any of the components covered under emission warranty or the associated parts are not independently replace- able. Royal Enfield will have the sole discretion to replace either the entire assembly or parts of the assembly through suit- able repairs.
  • Page 137  Observes all the important instructions and any other precautions listed in the owner’s manual.  Under all circumstances uses lubricants and fuel as recommended by Royal Enfield.  Regularly obtains and carries out maintenance in accordance with Royal Enfield guidelines and enters the details in the log book.
  • Page 138  The motorcycle has been used for competitions, races and rallies or for the purpose of establishing records.  On examination by Royal Enfield or its Authorised Dealer / Service Centre, if the motorcycle shows that any of the conditions stipulated in the owner’s manual with regard to use and maintenance have been violated.
  • Page 139  Always carry a valid “Pollution Under Control” certificate with you, as and if applicable by law. TIPS TO REDUCE POLLUTION  Ensure that the periodical maintenance is carried out as stipulated in the owner’s manual through a Royal Enfield Authorised Service Centre.
  • Page 140 The following warranty applies to the evaporative emission control system. Royal Enfield motors warrants the first owner and each subsequent owner, that this motorcycle is designed and built so as to conform, at the time of sale, with applicable regulations specified by the evaporative emission control system related parts fitted to this motorcycle are free from defects in materials and workmanship which may cause this motorcycle not to meet applicable regulations period of 24 months from the date of first use of the motorcycle.
  • Page 141 * Labour is free for this services alone. NOTE Cost of parts, lubricants, filters and other consumables are chargeable to the customer on their respective service activities. Refer the periodic maintenance chart for the respective service activities. Royal Enfield Interceptor Bear 650...
  • Page 142 ROYAL ENFIELD WINGMAN  Your vehicle is equipped with Royal Enfield Wingman protection that is designed to keep you closely con- nected to your vehicle – ensuring a safer, richer and  For more details consult your Royal Enfield Authorised more intuitive riding experience.
  • Page 143 NOTES Royal Enfield Interceptor Bear 650...
  • Page 144 Royal Enfield Royal Enfield recommanded Lubricants recommanded add ons to maintain your vehicle...
  • Page 145 Part No. Edition:...
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