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Shini SS-S1 User Manual
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Shini SS-S1 User Manual

Shini SS-S1 User Manual

Standard swing-arm robot
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SS-S1
Standard Swing-arm Robot
User Manual
Date: June, 2024
Version : VER.A(English)

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Summary of Contents for Shini SS-S1

  • Page 1 SS-S1 Standard Swing-arm Robot User Manual Date: June, 2024 Version : VER.A(English)
  • Page 2 Contents 1. Safety Warning and System Installation ........... 3 1.1 Precautions for Storage and Transport ..........3 1.2 General Considerations ................ 3 1.3 Disabled Matter ..................4 1.4 Precautions when Discarding ............... 4 1.5 System Information ................4 2. Operating Instructions ................6 2.1 Appearance and Description ..............
  • Page 3 1. Safety Warning and System Installation For the safety content of this manual, use the following logo. The content of this job safety logo is very important, so please follow it. Note: Moderate or monitor injuries and equipment damage due to failure to operate as required.
  • Page 4 4) If you input a voltage that is far beyond the rated range of the power supply of this product, it may cause smoke or fire due to damage of internal components. Please pay attention to the input voltage. 5) Please note that this product cannot be used beyond the scope of product specifications.
  • Page 5 operation. A fan must be installed. The suitable temperature in the electric box is below 50℃. Disable it in condensation or freezing place. 8) The controller should be installed as close as possible to the AC accessories such contractors transformations avoid unnecessary electromagnetic interference.
  • Page 6 2. Operating Instructions 2.1 Appearance and Description 2.2 Standby Stop State The system is powered on: with the upLmt, screw-in limit or screw-out limit, and no emergency stop button pressed, the system enters the normal standby main screen: 6(39)
  • Page 7 ① ① This column is the status and alarm column, which is normally blue. Prompt: It is in the yellow state, and a prompt message will appear at the same time. Alarm: The alarm light will flash, and a red alarm message will appear at the same time.
  • Page 8 1) Left column menu: Sub up key: press the button to switch single arm and double arm operation. Reserved selection: it can press the button to select the revered IO output point to be used. 2) Current Action: Display the current action of the operation. 3) Action record: record the historical actions operated, and display the most recent 6 actions at most.
  • Page 9 Clip 1 On/Off action, press it again, the action will be reversed. The machine rotates out/in action, press it again, the action will be reversed. Suck on/off action, press it again, the action will be reversed. Reserve on/off action, press it again, the action will be reversed.
  • Page 10 In the automatic waiting state, press the button to enter the automatic running state. The display is as follows: 1) Left column menu: Current Action: The currently executed action. 2) Middle menu: Running time: The time for automatic running from the start of pressing Auto will be cleared after each start of Auto.
  • Page 11 Set output: Expected set production quantity. When the current output reaches the set output, it will alarm. Cycle time: record the time used for one cycle of the current automatic cycle. Retrieval time: record the time of retrieval in the mould. Action time: the actual time used by the current action.
  • Page 12 Disable: The clip switch is not detected, and the confirmation switch signal detection is not performed regardless of whether the clip is successful or not during automatic operation. 4) Sub clip detection: Same as Main clip detection. 5) Sucker detection: Disable: The vacuum switch signal is not detected during automatic operation.
  • Page 13 Set 00 to not use, if set the value, the reserved valve output will act as interval modulo according to the value. 9) Reserve I1, 12,13 modulus: Set 00 as Disable, if set the value, the reserved input point will be set as the interval modulo valid according to the value.
  • Page 14 Use: When the robot drops in the mould, it will detect the mid-mould limit signal in the injection machine. 3) Stop Safe: Disable: The robot outputs the MouldOff safety and MouldOff signals in the stop-standy state. Use: The robot doesn’t output the MouldOff safety and MouldOff signals in the stop-standby state.
  • Page 15 Press the input key in this menu, the value displayed by the current output will be cleared to zero, and the count will be restarted after entering automatic. Disable: When the unloader descends to pick up the object, it will detect the safety door signal of the ejector.
  • Page 16 setting function page, you can press the up/down cursor keys to move to each function setting item. 1) Arm Select Single Arm: Set the standard motion program as the signal arm program. Dual Arm: Set the standard motion program as the dual arm program. 2) Up/Down Timeout Modify the input time of the rising limit sensing signal when the arm rises and falls, and an alarm will be issued if the time exceeds this time.
  • Page 17 Use: In teaching program, it is necessary to edit mould closing action manually. Disable: In teaching program, it is unnecessary to edit mould closing action manually. The system is customized to output the mould closing action after the arm is raised in the screw in state. 7) Back Bright Setting Adjust the brightness of the display.
  • Page 18 Operation: In the non-action column, you can directly press the action key to input the action, then press the input key to output the current action, and at the same time move the cursor to the next column. Press the time key: the cursor can be moved to the time column to modify the time.
  • Page 19 You can refer to the standard action program (group 0-17), read in the program group 0-99, and then change the program content and store it in the the group 18-99. In the teaching step sequence area, you can press the up/down key to modify the action in each step sequence.
  • Page 20 In the standby page or in the automatic operation state, press the button to enter the time modification page. On this page, you can press the up and down cursor keys to move to the time position to be modified, input the value and then press the Enter key to complete the time modification.
  • Page 21 In stand-by or auto page, press key to enter into the I/O monitor page. 2.5.7 Information 1) In any state, press the key to enter the alarm record screen, the screen is as follows: This page records the latest 7 alarm records, which is convenient for users to check the machine.
  • Page 22 2) In any state, press the button twice to enter the system information screen, the screen is as follows: 2.5.8 User Information Update In the standby page, press the button twice to enter the password page, enter ****and then press the button to enter the USB setting function page.
  • Page 23 After inserting the USB, the system will detect the USB, then move the cursor to the selected position, and press the button to perform the corresponding operation. 23(39)
  • Page 24 3. Standard Action Programs 3.1 One-Arm Program Program 0: Clip1 On 24(39)
  • Page 25 25(39)
  • Page 26 26(39)
  • Page 27 27(39)
  • Page 28 4. Fault Alarm and Troubleshooting Error Error content Solution number 1.Check if emergency button pressed. 2.Check cables. Fault [01] Emergency stop signal OFF events 3.Unscrew the emergency stop switch and press the stop key to cancel the alarm. 1.Check if main is up status. X01 OFF, main up status but limit Fault [02] 2.Check main up limit.
  • Page 29 4.Check the connection. 1.Check main nip things. X02 main nip ON, main nip action 2.Check main nip limit is OK. Fault[09] overtime 3.Main nip setup is right. 4.Check the connection. 1.Check main nip things. 2.Check main nip limit is OK. X02 main nip ON, main put state Fault[10] has main nip limit signal...
  • Page 30 Check rotate in limit. Check signal connection, press the stop key. Check rotate out status. X04 ON, rotate out status but in limit Fault[18] Check rotate in limit. exist Check signal connection, press the stop key. X05 OFF, rotate out status but limit Check rotate out status.
  • Page 31 Check signal connection. Check if product is clipped. X07 ON, clip 2 on status but limit Check clip 2 limit. Fault[28] exists Check clip 2 setting. Check signal connection. Check if product is clipped. X07 ON, clip 2 on action overtime Check clip 2 limit.
  • Page 32 Check if reserved O1 is off. X09 ON, reserved O1 off status but Check if reserved I1 is OK. Fault[36] reserved I1 exists Check reserved link setting. Check signal connection. Check if reserved O1 is off. X09 ON, reserved O1 on action Check if reserved I1 is OK.
  • Page 33 reserved I3 loss 2.Check if reserved I3 is OK. 3.Check reserved link setting. 4.Check signal connection. 1.Check if reserved O3 is on. X11 reserved I3 OFF, reserved O3 2.Check if reserved I3 is OK. Fault[45] on action overtime 3.Check reserved link setting. 4.Check signal connection.
  • Page 34 1.Check injection moulding machine. X14 finished mould open OFF, not Fault[53] 2.Check mould open signal. rotate in without mould open 3.Check signal connection, press the stop key. 1.Check injection moulding machine. X12 mid mould limit OFF, arm down Fault[54] 2.Check mid- mould signal. and no mid-mould limit 3.Check signal connection, press the stop key.
  • Page 35 3.Check sucker setting, press the stop key. 1.Check main up out status. X01 OFF, no main up limit, cannot Fault[63] 2.Check main up limit. close mould 3.Check signal connection, press the stop key. 1.Check sub up out status. X06 OFF, no sub up limit, cannot Fault[64] 2.Check sub up limit.
  • Page 36 1.Check function setting. Fault[75] Eeprom error 2.Power on again. 1.Check arm status. X09 OFF, horizontal status but limit 2.Check arm status. Fault[76] 3.Check signal connection, press the stop key. loss 1.Check arm status. 2.Check horizontal limit. 3.Check signal connection, press the stop key. Fault[77] X09 OFF, horizontal action overtime X09 ON, arm vertical but horizontal...
  • Page 37 3.Check signal connection, press the stop key. 1.Check fall pose set. X09 ON, horizontal status and Fault[85] 2.Check fall pose of program. cannot fall 3.Check signal connection, press the stop key. 1.Check fall pose set. X10 ON, vertical status and cannot Fault[86] 2.Check fall pose of program.
  • Page 38 5. Maintenance 5.1 General Please observe the prescribed maintenance intervals. Proper maintenance ensures trouble-free functioning of the robot. Proper maintenance is necessary in order that the warrantee be fully enforceable. Maintenance should be performed by qualified personnel only. Maintenance and responsibility for safety equipment becomes the responsibility of the system operator once he accepts the robot.
  • Page 39 Manufacturer Model ALVANIA G2 SHELL DARINA GREASE 2 MOLYKOTE LONG TERM 2PLUS MOBIL MOBILGREASE 28 MOBILUX 3 ESSO UNIREX N3 ISOFLEX NBU 15 KLUBER ISOFILEX NCA 15 5.3 Maintenance Performance the following maintenance according to the period to maintain the best working condition of the machine.