Shini SS-550 User Manual
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Shini SS-550 User Manual

Shini SS-550 User Manual

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SS-550/650/750-S
User Manual
DateMay. 2016
Version: Ver.A (English)
Shini Plastics Technologies (Dongguan), Inc.
TEL: (0769) 83313588
Website：www.shini.com

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  • Page 1 SS-550/650/750-S User Manual DateMay. 2016 Version: Ver.A (English) Shini Plastics Technologies (Dongguan), Inc. TEL: (0769) 83313588 Website：www.shini.com...

  • Page 3: Table Of Contents

    Contents Safety......................7 1.1 Safety Regulations .................. 7 1.2 Safety Concerns..................7 1.3 The Warning Marks and Its Meanings............. 9 1.4 Emergency Stop..................11 1.5 Transportation and Storage ..............11 1.5.1 Transportation ................11 1.5.2 Storage ..................12 1.5.3 Unpacking Transportation............12 1.5.4 Operation Environment..............
  • Page 4 2.5.1 Gripper Setting ................22 2.5.2 Suction Setting ................23 2.6 Robot and IMM Interface............... 24 2.6.1 Euromap67 Interface ..............24 2.6.1.1 The Injection Molding Machine Output Signals ....25 2.6.1.2 Robot Output Signals ............27 2.6.2 Euromap12 Interface ..............28 2.6.2.1 Injection Molding Machine Output Signals ......
  • Page 5 4.1.1 The Panel of Hand Controller ............41 4.1.2 Keys .................... 41 4.2 Manually Operation ................42 4.3 Automatic Operation ................42 4.4 System Operation ................. 43 4.4.1 Stand-by Mode ................43 4.4.2 Language..................43 4.4.3 The Function Setting ..............43 4.4.4 Special Function ................
  • Page 6 Picture 2-3: Stop Package ................20 Picture 2-4: Y Stop Package................21 Picture 2-5: Rotate Cylinder................22 Picture 2-6: Magnetic Switch ................23 Picture 3-1: SS-550-S..................32 Picture 3-2: Shock Absorber on Crosswise ............34 Picture 3-3: Handle ................... 35 Picture 3-4: Reversing Switch................35 Picture 3-5: Pneumatic Protection Device ............

  • Page 7: Safety

    1. Safety Before starting up the robot for the first time, please review this manual thoroughly and familiarize yourself with the operation of the robot. Improper use may injure personnel and/or damage the robot, mold or molding machine. 1.1 Safety Regulations ●...
  • Page 8 ● Turn off power supply and compressed air before maintenance and adjustment. Also set up warming signs and safety fences. ● Please use parts of SHINI if there is any replacement is required. ● Our robots meet all corresponding safety standards.

  • Page 9: The Warning Marks And Its Meanings

    provided by you, please note that it must be installed prior to startup of the equipment in order to be included in the safety circuit of the system upon startup. Please press down emergency stop button immediately if any accident occurs (clamped by the gripper), and turn off air supply to open the gripper.
  • Page 10 Marks Meaning Caution! Mechanical injury Caution! High temperature No Flame 10(71)

  • Page 11: Emergency Stop

    Euromap12 and Euromap67 interface. Therefore when the emergency stop button on the molding machine is pressed the robot will also stop and vice versa. Any problem during using Shini robots, please contact our company or the local vendor. Headquarters & Taipei Factory: TEL：(02)26809119...

  • Page 12: Storage

    transportation. 3. The arm may swing, before transporting, turn the shock absorber on rotation cylinder to the limiting position, and fixed the arm, prevent damage to the arm. 4. During the transporting, prevent collision to damage the robot. 5. In the long-distance transport, should increase plastic bag, and if necessary vacuum pumping and put desiccant in.

  • Page 13: Operation Environment

    Picture 1-1: Lift Up Robot Operation Environment 1.5.4 ℃ ℃ 1. Temperature: Between +5 to +40 2. Humidity: Temperature +40, relative humidity 50% 3. Elevation: Under 1000 meters above sea level 4. In order to ensure the robot operate normally, please stop using when: ①...

  • Page 14: Retirement

    Shini (including employees and agents). Shini is exempted from liability for any costs, fees, claims and losses caused by reasons below: 1. Any careless or man-made installations, operation and maintenances upon machines without referring to the Manual prior to machine using.

  • Page 15: Installation

    2. Installation 2.1 Instruction Safety Issue 2.1.1 1. Before installation, please read this chapter carefully. 2. Follow the installation guide to prevent accidents. 3. Please check robot and all parts in good condition. 4. Check anti-falling cylinder is normally. 5. Fix the robot base before operating. 6.

  • Page 16: Safety Fence

    4. Before installation, wiring, operation, and maintenance please familiar with installation guide as well as machinery, electronics and security attentions. 5. Ground the wire before robot operating. 6. Wire grounding should connect to metal and keep away from inflammable matter. Safety Fence 2.1.4 1.

  • Page 17: Mounting Instruction

    Mounting Instruction 2.1.6 1. Avoid sharp pounding; collision and falling when transfer the robot to the top of IMM. 2. Adjust the torque spanner to 77Nm after the robot has been fixed on the right position; tighten the M10 × 30 hex socket bolt screws. 2.2 Dimensions (Unit: mm) Picture 2-2: SS-S Dimensions 17(71)

  • Page 18: Model Specification

    Model Specification 2.2.1 Table 2-1: SS-S Robot Specification List Model SS-650-S1 SS-650T-S1 SS-750T-S1 IMM (ton) 50-200 50-200 150-250 Crosswise Stroke (mm) Vertical Stroke (mm) 0-650 0-650 0-750 Swing Angle (deg) 50-90 50-90 50-90 Max.load(with fixture)(Kg) Min Pick-out Time (sec) Min Cycle Time (sec) Air Pressure (bar) Max Air Consumption (Nl/cycle)* Weight (kg)

  • Page 19: Pneumatic Source Requirement

    Pneumatic Source Requirement 2.2.2 This is connected to the regulator with 1/4-Ф10 air hose. A shut off valve provide off the main compressed air line. Required supply pressure: 5bar When the pressure drop below 4bar, the robot will stop working and alarm. Compressed air consumption depends on the robot accessories.

  • Page 20: Axes Adjustment

    The interface signal functions must be carefully tested, as improper operation may cause malfunction or damage to the robot and molding machine. In particular, the functions of the safety circuits must be thoroughly checked: ● Testing the Emergency Stop signals from and to the IMM. ●...

  • Page 21: Adjusting The Y-Position

    Before running in to the mold range with the Y-axis for the first time, you must check whether the X-positions can be reached without damaging the mode and the Y-axis. First, the end position of the X-axis must be adjusted. Adjusting the end position 1) Run the X-axis to its end position 2) Push the axis to the desired position manually...

  • Page 22: Adjusting The Z-Position

    If the Y-axis is shifted, also the withdrawal position changes. Adjusting the Z-Position 2.4.3 The Z-position is determined by adjusting the position of the shock absorber. Before adjusting, release the compressed air. 1) Loosen the nuts on the rotate cylinder 2) Adjust the rotate cylinder into the desired position 3) Tighten the nuts in place The Z-position must be adjusted so that the Y-axis can be fully run out.

  • Page 23: Suction Setting

    parts, the light off. 3. Tighten the fixing screw after finishing adjustment. During the robot operation, if the gripper not clamps the parts, the robot will stop operating and alarm. Picture 2-6: Magnetic Switch Suction Setting 2.5.2 Compressed air source setting: The pressure sensor is set at the minimum air pressure when the machine is working, that is, when the input pressure exceeds the value, it will feedback to the system to ensure that the machine work properly.

  • Page 24: Robot And Imm Interface

    Suction pressure setting: The suction with negative-pressure measuring function, when negative pressure is set to the preinstalled value, it will feedback and output to the system. The negative pressure value set -60% as factory setting. So, when negative pressure up to -60%, signal output. If need to modify the value: Loosing screw C.

  • Page 25: The Injection Molding Machine Output Signals

    The robot-injection molding machine interface is designed according to the directives of Euromap67, which states: Unless otherwise noted, the signals, which are maintained during the described function. 2.6.1.1 The Injection Molding Machine Output Signals Contact No. Function Emergency stop channel 1 The emergency stop switch of the injection molding machine is used to interrupt the emergency stop circuit of the robot.
  • Page 26 Contact No. Function Mold open HIGH signal if the mold opening position is equal or more than the required position. Inadvertent alteration to mold opening stroke smaller than that required for the robot to approach must be impossible. Mold at intermediate position HIGH signal when the mold opening has reached the specified intermediate position and remains HIGH until the mold is completely open.

  • Page 27: Robot Output Signals

    2.6.1.2 Robot Output Signals Contact No. Function Emergency stop of robot channel 1 Opening of the switch contacts of the robot must shut off the control system of the molding machine. Emergency stop of robot channel 2 Opening of the switch contacts of the robot must shut off the control system of the molding machine.

  • Page 28: Euromap12 Interface

    Contact No. Function Enable movement of core pullers 1 to position for removal of the molding. When the motion of the core pullers is to the position for removal of the molding is Optional enabled. Enable movement of core pullers 2 to position for the robot to approach freely.

  • Page 29: Injection Molding Machine Output Signals

    2.6.2.1 Injection Molding Machine Output Signals Plug Contact No. Function Emergency stop of machine 1，9 The emergency stop switch of the injection molding machine is used to interrupt the emergence stop circuit of the robot. Mold open The switch contact (pin contact 16) is closed when mould opening position is equal or more than required position.

  • Page 30: Robot Output Signals

    Plug Contact No. Function Mold at intermediate position Switch (see pin contact No.16) is closed when the IMM has reached the specified intermediate position and remains closed until the IMM is completely open .the signal may be used in two ways: 1) Mould opening stops on intermediate position and gives start signal to handling device/robot.
  • Page 31 Contact No. Function Enable motion of core pullers for removal of injection moldings The switch contact (contact no. 32)is closed when the enable motion of core pullers for removal of injection moldings optional It is recommended that the switch contact remains closed at least until “the core back to end”...

  • Page 32: General Description

    Fast mold changing design provides simple method for changing molds. The base is rotatable for 90℃ by releasing the handle. Branded pneumatic accessories provide extensive use life. Removable electric circuit stands allows easy maintenance. Picture 3-1: SS-550-S 32(71)

  • Page 33: Ss-S Application

    3.2 SS-S Application 1. SS-550-S is suitable for injection molding machine under 150T clamp force. 2. SS-650-S is suitable for injection molding machine under 200T clamp force. 3. SS-750-S is suitable for injection molding machine under 250T clamp force. 3.3 SS-S Features 1.

  • Page 34: Stroke Measuring

    Stroke Measuring 3.4.2 There are magnetic switches (picture a) on the front and back of the crosswise stroke cylinder and having the proximity switches on the left and right sides of the rotation cylinder and arms (picture b), use to measure whether the cylinder stroke is normal.

  • Page 35: Reversing

    Picture 3-3: Handle 3.4.4.2 Reversing The robot arm fixed on curved slide, easy to change robot reversing. The following are the steps: 1. Loosen the bolt which fixed rotate cylinder, moves rotate cylinder to the other side, and then fix it. 2.

  • Page 36: Emergency Stop

    When the air pressure is sufficient, the pneumatic cut off protection device will set free and the robot will work again. In addition, there is a manual ring on the device. When the air pressure is insufficient and the arm is in locked state, the customer can manually pull the ring and pull out the piston rod to move it.

  • Page 37: Adjusting And Setting

    3.6 Adjusting and Setting Default Setting 3.6.1 When the robot sends out of the factory: 1. The direction of the arm rotation is left. 2. The pressure sensor is 4bar. If the air pressure is less than 4bar, the robot will stop working and alarm.

  • Page 38: Shock Absorber

    Picture 3-8: Filter Regulator Shock Absorber 3.6.5 Before the robot send out of our factory, it has been tested strictly. But, because of the different working surroundings, the robot may be not operating smoothly as expected. Adjust the shock absorber, the steps as flowing: 1.

  • Page 39: The Position Of Swinging-In Adjustment

    Note: According the cylinder’s model to choose the size of the adjustment tool. Adjust in clockwise direction, the buffering power become large, counterclockwise direction is reverse. Picture 3-10: Buffer Device The Position of Swinging-in Adjustment 3.6.6 In general, the position of the arm swinging-in is in vertical statement. If the mold is special designed, and the injection door is not in the center of the mold, you can loosen the fixed nut on shock absorber of rotation cylinder to adjust the limited height and the position of the arm swing-in.

  • Page 40: Check Before Using

    3.7 Check Before Using After installation, please check: 1. All parts connected fasten. 2. Air hose and electrical wiring connected well. 3. Anti-falling cylinder is normal. 4. All sensors are working. Any alarm during operation, please refer to chapter 5 Error Correction. 40(71)

  • Page 41: Operation Instructions

    4. Operation Instructions 4.1 Hand Controller The Panel of Hand Controller 4.1.1 Picture 4-1: the Panel of Hand Controller Keys 4.1.2 Arm up/down Arm forward/backward Gripper on/off Arm swing-in/swing-out Vacuum on/off 41(71)

  • Page 42: Manually Operation

    Spare valve on/off (use to control the conveyor and transporter.) Sub-arm up/down Sub-arm forward/backward Spare, gripper on/off Mold close 4.2 Manually Operation Press MANUAL key, toggle the display to the manual operation. Press the keys on the hand controller to set desired robot action. Before manually setting, please confirm: 1.

  • Page 43: System Operation

    to turn off the alarm. If press STOP key, robot will back to home position and stop auto running. Press AUTO key again, robot into auto running. 4.4 System Operation Stand-by Mode 4.4.1 After power on, the control system enter into the self-examination page, and then enter to the STAND-BY page.

  • Page 44: Special Function

    1. Ejection relation (Eje.Use): NoUse: “Enable ejector forward” and “Enable ejector back”, the signals output all time. After opening mold, output “enable ejector forward” signal. Use: 2. Main gripper examination (MainChck): Positive: examine gripper in positive. If the gripper picks up parts successfully, the gripper outputs signal ON.
  • Page 45 1. Spare counter (PrerCnt): If the value is 00 for not using spare counter. If setting the value, the spare valve output counters according to movement of sub-interval mold. If value is 1 stands for each mold output the spare valve, 2 stands for two molds output spare valve once only.

  • Page 46: Molds Select

    On: Sound while pressing. 7. Products’ number cleared (ProdClr): Off: robot operates in auto mode, set the products’ number, when reaching the setting number, the robot will stop and alarm. On: In auto mode, not counter the products’ number, the number always shows “0”.

  • Page 47: Mold Set

    keyto save the setting. Mold Set 4.4.6 To copy the mold recipe, press SAVE key twice to enter into copy molds page. The user can choose one program from 0-99 to read it and then put it into 20-99 to memory as the code of the mold. Teach 4.4.7 In stand-by page, press TEACH Key to enter the TEACH page.

  • Page 48: Time Setting

    press ENTER key and current recipe is saved. The robot will work and turn to next program. main arm down modes number steps number action action time INSERT: input one order without actions in the teach program. DELETE: delete one order from teach program. Note: a.

  • Page 49: I/O Monitor

    I/O Monitor 4.4.9 In stand-by or auto page, press WATCH key to enter into the I/O monitor page. Use the up/down key to move the cursor and monitor the input and output signals. INPUT LS SQL OUTPUT UpLmt DownValve DownLmt ForwValve MainGripsLmt MainGripsValve...
  • Page 50 0006 main arm backward 0007 main arm up 0008 rotate outside 0009 the main arm down 0010 main arm put down 0011 main arm up 0012 rotate inside Program 1: Clip the fix side 0100 produce quantity 0101 open mold delay 0102 ejection delay 0103 main arm forward 0104 main arm down...
  • Page 51 0506 the main arm clip 0507 main arm backward 0508 main arm up 0509 rotate outside 0510 main arm down 0511 the vacuum put 0512 main arm up 0513 main arm down 0514 main arm put down 0515 main arm up 0516 rotate inside Program 6: Mold inside put down to the moving side 0600 produce quantity...

  • Page 52: Error Correction

    Error Correction Error Error Caused Error Correction 1. Emergency Stop key on the hand 1. Losing the Emergency Stop key on the controller was pressed. After power on, the hand controller. 2. 37P plugs loosed or not display on the hand 2.
  • Page 53 Error Error Caused Error Correction 1. Check if the suck limits having signals. Error Number 07 2. If the suck magnetic valve having Suck valve no action, vacuum suck 07 Vacuum OFF trouble. having signal. 04 Suck lmt ON 3. Check I/O connecting wire. 4.
  • Page 54 Error Error Caused Error Correction 1. Press stop key to reset. 2. Whether the air pressure is too low. Error Number 31 Up limit no signal, Robot not return 3. Check if the up limit having signal. 01 Rise lmt OFF Not in the waiting point.
  • Page 55 Error Error Caused Error Correction 1. Whether the indicator light of proximity switch on middle mold on. Error Number 50 2. Whether having the signal of middle Mold opened signal input, No 10 Mold Opened mode in the monitor. middle mold signal. ON 07 MidMold Off 3.
  • Page 56 Error Error Caused Error Correction 1. Check if the safety door of the injection molding machine off. Error Number 58 Safety door use, signal input when 2. Check if the safety door of electronic 09 Mold OpenedON opened mold. No safety door control having signaled.
  • Page 57 Error Error Caused Error Correction 1. Main arm up, down limit switch OFF or not. Error Number 75 2. Main arm down, up limit switch OFF or Both main arm up limit and down Main up lmt On not. limit having signals. main down lmt On 3.

  • Page 58: Maintenance

    6. Maintenance 6.1 General Please observe the prescribed maintenance intervals. Proper maintenance ensures trouble-free functioning of the robot. Proper maintenance is necessary in order that the warrantee be fully enforceable. Maintenance should be performed by qualified personnel only. Maintenance and responsibility for safety equipment becomes the responsibility of the system operator once he accepts the robot.

  • Page 59: Maintenance

    6.3 Maintenance In accordance with the maintenance schedule, make robot operates in best way. Quarterly Daily Maintenance Monthly Maintenance Maintenance 1. Swab. 1. Use air gun to clean filter. 1. Brush grease to 2. Filter drainage. 2. Check the screws on all parts the guide shafts.

  • Page 60: The Assembly Chart

    7. The Assembly Chart 7.1 Mechanical Assembly Base Chart 7.1.1 Picture 7-1: Base Chart 60(71)

  • Page 61: Parts List

    Parts List 7.1.2 Part Number Name SS-550-S SS-650-S SS-750-S Base BL70550110020 BL70550110020 BL70550110020 Holder BL70550201020 BL70550201020 BL70550201020 PG135 cable glands YE67013500000 YE67013500000 YE67013500000 PG18 cable glands YE67001800000 YE67001800000 YE67001800000 Pressure sensor Control box BL70551601020 BL70551601020 BL70551601020 Circuit board Circuit board mounting plate...
  • Page 62 Part Number Name SS-550-S SS-650-S SS-750-S Linear guide plate BL70550801020 BL70550801020 BL70550801020 Profiles baffle BL70550901020 BL70550901020 BL70550901020 Buffer mounting plate BL70551301020 BL70551301020 BL70551301020 Buffer 1 BH91151200010 BH91151200010 BH91151200010 Silencer sleeve (dark green) YW80200000000 YW80200000000 YW80200000000 Cylinder piston rod holder BL70551801020...

  • Page 63: Arm Chart

    Arm Chart 7.1.3 Picture 7-2: Arm Chart 63(71)

  • Page 64: Part List

    Part List 7.1.4 Part Number Name SS-550-S SS-650-S SS-750-S Gripper YE31055000300 YE31055000300 YE31055000300 Rotate wrist BW30055000200 BW30055000200 BW30055000200 Fixed block plate BL70550351010 BL70550351010 BL70550351010 Anti-falling cylinder mounting plate BL70550371010 BL70550371010 BL70550371010 Cylinder bracket BH71552201010 BH71552201010 BH71552201010 Arm adjustment plate BH71552101010...

  • Page 65: Electrical Control Charts

    7.2 Electrical Control Charts Pneumatic Schematics 7.2.1 Picture 7-3: Pneumatic Schematics 65(71)

  • Page 66: The Main Control Board Input Wiring Diagram

    The Main Control Board Input Wiring Diagram 7.2.2 Picture 7-4: The Main Control Board Input Wiring Diagram 66(71)

  • Page 67: The Main Control Board Output Wiring Diagram

    The Main Control Board Output Wiring Diagram 7.2.3 Picture 7-5: The Main Control Board Output Wiring Diagram 67(71)

  • Page 68: The Main Control Signal Wiring Diagram

    The Main Control Signal Wiring Diagram 7.2.4 Picture 7-6: The Main Control Signal Wiring Diagram 68(71)

  • Page 69: The Main Control Panel Layout

    The Main Control Panel Layout 7.2.5 Picture 7-7: The Main Control Panel Layout 69(71)

  • Page 70: Control Power Diagram

    Control Power Diagram 7.2.6 Picture 7-8: Control Power Diagram 70(71)
  • Page 71 Appendix: Electrical Components List 71(71)

This manual is also suitable for:

Ss-650Ss-750-s

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