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Zünd Q 18-32 D Operating Manual

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Operating manual
Cutter QD
Q 18-32 D
Q 22-32 D
Q 32-32 D
Translation of the original
Read this manual prior to performing any task!

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Summary of Contents for Zünd Q 18-32 D

  • Page 1 Operating manual Cutter QD Q 18-32 D Q 22-32 D Q 32-32 D Translation of the original Read this manual prior to performing any task!
  • Page 2 © 2023 Zünd Systemtechnik AG Industriestrasse 8 9450 Altstätten Switzerland Telephone: +41 71 554 81 00 E-mail: info@zund.com Internet: https://www.zund.com Document type Operating manual Version 1 Rev. 31.05.2023 Language en-US...
  • Page 3 Supplemental directives Supplemental directives General equal treatment This manual uses the masculine grammatical form in a neutral sense to keep the text easier to read. It always addresses all genders in the same way. Storage and use of the manual This manual enables the safe and efficient use of the product.
  • Page 4 Supplemental directives 4 / 131 Operating manual - Cutter QD (v1-31.05.2023)
  • Page 5 Table of contents Table of contents About this manual............. 11 Purpose.
  • Page 6 Table of contents Structure and function............Functional description.
  • Page 7 Table of contents Operating states............77 5.4.1 Stop.
  • Page 8 Table of contents Safety devices and monitoring equipment....... . 101 8.4.1 Checking the finger guard.
  • Page 9 Table of contents Drawings............129 Supplier documents.
  • Page 10 Table of contents 10 / 131 Operating manual - Cutter QD (v1-31.05.2023)
  • Page 11 About this manual About this manual Purpose This manual is regarded as an operating manual as defined by the Machinery Directive 2006/42/EC and is a part of the product. It contains all information needed to use the product as intended and safely. ■...
  • Page 12 A rating plate is attached to the cutter for product identifi- cation. ⮫ Chapter 4.12.6.2 “Rating plate” on page 68 This manual describes how to use the following machine types: ■ Q 18-32 D ■ Q 22-32 D ■ Q 32-32 D Rating plate Fig.
  • Page 13 About this manual Product documentation The cutter has a modular design. Examples of optional attachments include modules, tools, material handling units and software products. This operating manual describes the cutter. You can find important information on the optional attachments in the respective manuals: Cutter Manual Target group...
  • Page 14 About this manual Software Manual Target group Cut Center software manual Cut Editor software manual Cut Manager software manual PreCut Center software manual Operator, Operating company PrimeCenter software manual ZCO software manual ZDC software manual ZPC software manual 14 / 131 Operating manual - Cutter QD (v1-31.05.2023)
  • Page 15 About this manual Contact data Manufacturer Zünd Systemtechnik AG Industriestrasse 8 9450 Altstätten Switzerland Phone: +41 71 554 81 00 Email: info@zund.com ⮫ https://www.zund.com Customer service Zünd Systemtechnik AG has a global service and sales network. Select your local partner. ⮫ https://www.zund.com/en/contact Webshop Zünd Systemtechnik AG has a webshop for consumables, spare parts and software products.
  • Page 16 About this manual 16 / 131 Operating manual - Cutter QD (v1-31.05.2023)
  • Page 17 Safety Safety Proper use The cutter is designed and constructed exclusively for the intended use described here. The cutter serves exclusively as a distributing station of CAD/CAM data for processing materials that have been held in place on a working area by means of a vacuum. The available modules and tools define the possible processing methods: ■...
  • Page 18 Safety Misuse Any use of the cutter or optional attachments that goes beyond the proper use or is of another nature is consid- ered misuse and can lead to hazardous situations and loss of warranty. Hazard from misuse: WARNING Misuse can lead to serious hazardous situations. −...
  • Page 19 Safety Responsibility of the operating company The cutter is used in the commercial area. The operating company of the cutter is subject to legal obligations for occupational safety. In addition to the safety notes in this manual, the valid regulations regarding general safety, occupational safety and environmental protection must be observed for the area in which the cutter is used.
  • Page 20 Safety ■ The operating company must have sufficient line pro- tection installed for the electrical supply line. ■ The operating company must have the equipotential bonding checked regularly. ■ The operating company must ensure that the ground resistance is small enough to limit the contact voltage to 50 V AC/75 V DC in case of faults, or that a ground- fault circuit interrupter that switches off the voltage source within 400 ms is installed.
  • Page 21 Safety Personnel requirements 2.4.1 Personnel qualifications Hazard due to insufficient qualification of WARNING personnel: Insufficiently qualified personnel cannot properly assess hazardous situations. − Only regularly trained personnel may use or work on the machine. − Unqualified personnel must not use or work on the machine and its optional attachments.
  • Page 22 Safety When selecting personnel, the applicable age and occupa- tion-specific regulations at the location of use must be observed. 2.4.2 Unauthorized persons Hazard due to insufficient qualification of WARNING personnel: Insufficiently qualified personnel cannot properly assess hazardous situations. − Only regularly trained personnel may use or work on the machine.
  • Page 23 Safety Personal protective equipment (PPE) The personal protective equipment is used to protect the personnel from health-endangering effects and injuries during work on the cutter and the optional attachments. Mandatory signs on the cutter indicate the protective equipment to be used. In the respective job descriptions, reference is made to the personal protective equipment to be used.
  • Page 24 Safety Conformity EC declaration of conformity The attached declaration of conformity confirms the guidelines and standards according to which the cutter has been built. The relevant guidelines are: ■ 2006/42/EC ■ 2014/30/EU ■ 2011/65/EU + (EU)2015/863 The relevant standards are: ■...
  • Page 25 Safety Residual hazards Disregarding the manual: WARNING Disregarding this manual can lead to potentially fatal inju- ries. − Read the manual carefully and follow the instructions. − Implement the information from this manual as con- crete operating instructions. The cutter and its optional attachments have been designed as safe-to-operate products in due considera- tion of applicable standards and guidelines, the state of technology and our many years of experience.
  • Page 26 Safety Basic risks 2.8.1 Mechanical risks Danger of being drawn in by moving parts: WARNING Failure to comply can result in severed limbs as well as crushing and cutting injuries. − Only operate the cutter with safety devices and mon- itoring equipment that have been inspected and are functioning.
  • Page 27 Safety Injuries due to flying material and parts of WARNING material: Non-compliance can result in eye injuries, for example. In particular, parts can be ejected during routing. − Wear protective goggles when processing materials. − Strictly adhere to the maximum thickness of the mate- rial to be processed.
  • Page 28 Safety 2.8.3 Thermal hazards Hot surfaces: CAUTION Non-compliance can result in skin being burned by sur- faces hotter than 60 °C. − First allow the tool inserts (e.g. router or knife) to cool down after machining. − First allow the materials to cool down after machining. −...
  • Page 29 Safety Health hazard due to lubricants and WARNING cleaning agents: Non-compliance may result in injury to eyes, respiratory system and skin. − Observe the safety data sheet and the packaging infor- mation. − Ventilate the workstation well. − Do not inhale the vapors. −...
  • Page 30 Safety Risk of fire and explosion In the unlikely event of a fire, it is necessary to act quickly. Prepare in advance for a potential emergency by creating a customized fire protection concept. When doing this, take into account the material manufacturer's safety regu- lations for the materials to be processed.
  • Page 31 Safety 2.10 Warnings on the product Missing, damaged or illegible signs: CAUTION Safe handling of the cutter is not guaranteed in case of non-compliance. In the event of damage, personal injury, limitation of liability or loss of warranty must be expected. −...
  • Page 32 Safety No access for persons with pacemakers or implanted defibrillators Indicates prohibition of persons with pacemakers or defib- rillator implants in an area. Reaching in prohibited Indicates the prohibition of reaching into an area. Entry of area prohibited Indicates the prohibition to enter an area. Climbing prohibited Indicates the prohibition to climb on an area.
  • Page 33 Safety Warning against counter-rotating rollers Indicates the risk of injury from being pulled in. Suspended load warning Indicates risk of serious injury or death from falling loads. Warning against magnetic field Indicates a risk of injury, interference or damage due to strong magnetic fields.
  • Page 34 Safety 2.11 Hazard area Hazard area at the cutter The hazard area at the cutter is located within the lateral safety windows, the back of the main control cabinet and the light curtains in front and back. ⮫ Chapter 2.8 “Basic risks” on page 26 Fig.
  • Page 35 Safety Objects falling onto the cutter The hazard area at the cutter is located above the working area of the cutter. ⮫ Chapter 2.8 “Basic risks” on page 26 Fig. 6: eei1252a Leaning or reaching into the The hazard area results from leaning on the cutter or hazard area reaching into the hazard area.
  • Page 36 Safety 2.12 Area of activity The areas of activity are areas in which the operator can be active. These areas are always outside the hazard area. The areas must be freely accessible and must not be blocked by boxes or the like. Control panel The area of activity at the control panel is located in front of the screen.
  • Page 37 Safety 2.13 Safety devices and monitoring equipment The safety devices and monitoring equipment are designed to protect the personnel and the cutter. For detailed information on the safety devices and monitoring equipment, refer to the "Structure and function" chapter. ⮫ Chapter 4 “Structure and function” on page 47 Operating manual - Cutter QD (v1-31.05.2023) 37 / 131...
  • Page 38 Safety 2.14 Shutdown in an emergency Target: Here you will learn how to shut down the cutter in an emergency situation. In an emergency situation, the operator can actively put the cutter in the “Emergency stop” operating state. ⮫ Chapter 5.4.2 “Emergency stop” on page 77 Personnel: ■...
  • Page 39 Safety 2.15 Securing against restart Target: Here you will learn how to secure the cutter against being restarted. This may be necessary, for example, for service work on the cutter. In this case, it is ensured that the cutter or one of the optional attachments cannot be restarted by other people.
  • Page 40 Safety 40 / 131 Operating manual - Cutter QD (v1-31.05.2023)
  • Page 41 Commissioning Commissioning Transport Hazard due to insufficient qualification of WARNING personnel: Insufficiently qualified personnel cannot properly assess hazardous situations. − Only regularly trained personnel may use or work on the machine. − Unqualified personnel must not use or work on the machine and its optional attachments.
  • Page 42 Commissioning Assembly and installation Hazard due to insufficient qualification of WARNING personnel: Insufficiently qualified personnel cannot properly assess hazardous situations. − Only regularly trained personnel may use or work on the machine. − Unqualified personnel must not use or work on the machine and its optional attachments.
  • Page 43 Commissioning Initial commissioning Hazard due to insufficient qualification of WARNING personnel: Insufficiently qualified personnel cannot properly assess hazardous situations. − Only regularly trained personnel may use or work on the machine. − Unqualified personnel must not use or work on the machine and its optional attachments.
  • Page 44 Commissioning Daily start-up 3.4.1 Powering up the cutter Target: Here you will learn how to power up the cutter. Personnel: ■ Operator Requirement: ■ No persons/objects in the hazard area ■ All signs on the cutter are clean and undamaged. ⮫ Chapter 2.10 “Warnings on the product”...
  • Page 45 Commissioning Checks after power-up Open the flap on the front left side support �� Located behind the flap is the maintenance unit for the compressed-air supply. Open the shutoff valve (1). Check the pressure values on the pressure gauges P4, P2 and P3. If necessary, set the pressure on the respective pres- sure gauge.
  • Page 46 Commissioning 46 / 131 Operating manual - Cutter QD (v1-31.05.2023)
  • Page 47 Structure and function Structure and function Functional description Signal light Module carriages, modules and tools Tool magazine and initialization Control cabinet Back Working area Beam A Left side support Front Beam B Right side support Control panel Material on the working area Fig.
  • Page 48 Structure and function Tool magazine and initialization The tool magazine contains all tools needed for produc- tion. Before production, the magazine is filled by the oper- ator. At the start of production, the tools are automatically removed and initialized with the help of the tool initializa- tion system (ITI).
  • Page 49 Structure and function Safety devices and monitoring equipment 4.2.1 Emergency stop command device [emergency stop command device] is located on the corner elements and on the control panel of the cutter. ■ The purpose of the [emergency stop command device] is to shut down the cutter quickly in an emergency.
  • Page 50 Structure and function system communicates with the safety control system to coordinate and synchronize the necessary tasks. The oper- ating states are additionally indicated by signal lights. ⮫ Chapter 5.4 “Operating states” on page 77 4.2.5 Access protection Safety windows The safety windows are located in the right and left side supports of the cutter.
  • Page 51 Structure and function Finger guard A finger guard is provided in the form of a cover on the deflection rollers of the conveyor belt. ■ The finger guards prevent fingers from getting pulled in between the conveyor and the deflection roller. ■...
  • Page 52 Structure and function These devices and equipment are described in the respective documentation for the optional attachments. ⮫ Chapter 1.3 “Product documentation” on page 13 52 / 131 Operating manual - Cutter QD (v1-31.05.2023)
  • Page 53 Structure and function Modules and tools A variety of modules and tools are available for the cutter. A module forms the interface between the module carriage on the beam and a tool. The modules and tools enable a variety of methods (machining processes). You can find the tool inserts available for the respec- tive tools in the Webshop.
  • Page 54 Structure and function Name: ELOSTO 5, 10, 25 Enables the following methods: ■ Thru-cut ■ Score Name: PERTO Enables the following method: ■ Perforate Name: ROTATO Enables the following methods: ■ Thru-cut ■ Score Name: UNITO C-15, C-6, E-15, E-6 Enables the following methods: ■...
  • Page 55 Structure and function Movement system X-axis The X-axis moves the beam forward and backward. The conveyor belt can be fixed in place and moved with the beam by means of clamping systems on the beam. ⮫ Chapter 4.6 “Material handling” on page 59 Fig.
  • Page 56 Structure and function C-axis The C-axis is located in the module and rotates the tool clockwise and counterclockwise. Fig. 28 56 / 131 Operating manual - Cutter QD (v1-31.05.2023)
  • Page 57 Structure and function Tool handling unit The tool handling unit fulfills the task of preparing a tool for a module with the help of a tool magazine. Module carriage The module carriage is located on the beam. ■ A slot is the mechanical and control-related interface for a module.
  • Page 58 Structure and function Tool magazine The tool magazine is located in the right side support next to the ITI. ■ A separate tool magazine exists for each beam. ■ A tool magazine can contain seven or eight tool spaces, depending on the design. –...
  • Page 59 Structure and function Material handling Material handling fulfills the task of moving the mate- rial. Basic material handling is accomplished by the move- ment of the conveyor belt. In addition, there is an automa- tion system for handling roll material and sheet material. The different automation systems can also be combined.
  • Page 60 Structure and function Material fixation The purpose of material fixation is to hold the material in place during machining. Fixation of the material on the working area is accomplished by generating a vacuum between the material and cutting underlay. Vacuum plates The vacuum plates are mounted on the base of the cutter.
  • Page 61 Structure and function Cooling air for the The air intake for the cooling air of the vacuum generator is vacuum generator located on the front of the cutter. Fig. 37 Operating manual - Cutter QD (v1-31.05.2023) 61 / 131...
  • Page 62 Structure and function Detection methods The recording methods use optical sensors to clarify the position and orientation of the material on the working area. Aside from the material, printed codes can also be read in. INCAM sensor module The INCAM sensor module is located on the module car- riage.
  • Page 63 Structure and function Extraction system Vacuum extractor The vacuum extractor is located in the rear on the left next to the cutter or in a nearby space. ■ The vacuum extractor will be available in late 2023. Fig. 39 1 Vacuum extractor 2 Interface Extraction piping The extraction piping runs to the left side support in the...
  • Page 64 Structure and function 4.10 Machine control system The machine control system handles a coordination task. The input from the operator and from sensors is processed or a process is carried out. Control panel The control panel is located next to the cutter. ⮫ Chapter 5.1 “Control panel”...
  • Page 65 Structure and function 4.11 Software 4.11.1 Before production Cut Editor This software enables the cut data to be processed appro- priately for the cutter. The processed cut data can be directly imported into Cut Center and immediately pro- duced at the cutter. PreCut Center This software enables you to create fully nested job files easily and efficiently.
  • Page 66 Structure and function 4.12 Technical data 4.12.1 Overview For a detailed and current overview of additional technical data, visit our website. ⮫ https://www.zund.com/de/cut- ting-systeme/digital-cutter 4.12.2 Dimensions For the dimensions of the cutter, please refer to the respective dimension drawing in the appendix. 4.12.3 Ambient conditions Life phase...
  • Page 67 Structure and function 4.12.5 Weights Cutter with control panel, control Cutter Value cabinet, conveyor belt Q 18-32 D XXX kg Q 22-32 D XXX kg Q 32-32 D 4540 kg 4.12.6 Performance features 4.12.6.1 Working area Width and length of the working Cutter...
  • Page 68 Structure and function 4.12.6.2 Rating plate The rating plate includes the following information: Product Type of product Name of product Series No. Serial number of product Year Model year of product Switch Cabinet No. Serial number of control cabinet Wiring Diagram No. Identification number of wiring dia- gram Voltage...
  • Page 69 Structure and function 4.12.7 Media interfaces 4.12.7.1 Locations of the media interfaces The media interfaces are located at the following points: ■ ⮫ 4.12.7.2 “Electrical energy” ■ ⮫ 4.12.7.4 “Pneumatic energy” ■ ⮫ 4.12.7.3 “Network” Fig. 46 4.12.7.2 Electrical energy Specification Value 400Y/230 ±10% VAC Nominal Voltage Type of electrical connection L1, L2, L3, N, PE (TN-C-S)
  • Page 70 Structure and function 4.12.7.3 Network The media interface for the network is located on the com- puter in the control panel. The RJ45 network cable can be connected to a network card. Fig. 48 4.12.7.4 Pneumatic energy Specification Value Compressed 2.4.2 air class according to ISO...
  • Page 71 Structure and function 4.12.8 Emissions Airborne noise emissions Specification Value A-weighted emission < 75 dB(A) sound pressure level L the area of activity ■ Measuring procedure Measured at a distance of 1 meter from the sur- face ■ At a height of 1.6 meters ■...
  • Page 72 Structure and function 72 / 131 Operating manual - Cutter QD (v1-31.05.2023)
  • Page 73 Operating and display elements Operating and display elements Control panel Touchscreen Emergency stop command device USB port Hand scanner Height adjuster [Approval] button [Release] button Joystick [Stop] button Mouse Keyboard Computer Fig. 50 Joystick The joystick consists of a control lever that can be moved in four directions.
  • Page 74 Operating and display elements [Stop] button This button lights up red when it can be selected. It can be used to switch the operating state. [Release] button This button lights up green when it can be selected. It can be used to switch the operating state. [Approval] button This button lights up white when it can be selected.
  • Page 75 Operating and display elements Corner elements [Option1] button [Option2] button Emergency stop command device [Stop] button [Release] button Fig. 51 The corner elements are located at the four corners of the cutter. ■ Each corner element of the cutter contains the same operating elements as seen in the figure.
  • Page 76 Operating and display elements Signal light Stop, emergency stop, error (red) Warning (orange) Automatic (green) Interaction (blue) Setup (white) Fig. 52 The signal light is located on the control cabinet. The signal light, which is divided into sections of different colors, indicates operating states and faults of the cutter.
  • Page 77 Operating and display elements Operating states 5.4.1 Stop Color of the signal light ■ The red color ring is lit. Status of the machine ■ Information about the operating state is displayed on the screen. ■ The safety windows are up or down. ■...
  • Page 78 Operating and display elements 5.4.3 Error Color of the signal light ■ The red color ring is lit. Status of the machine ■ Information about the operating state is displayed on the screen. ■ The machine's sensors have detected a deviation. ■...
  • Page 79 Operating and display elements 5.4.5 Automatic Color of the signal light ■ The green color ring is lit. Status of the machine ■ Information about the operating state is displayed on the screen. ■ The safety windows are up. ■ The light curtains are activated.
  • Page 80 Operating and display elements 5.4.7 Setting up Color of the signal light ■ The white color ring is lit. Status of the machine ■ Information about the operating state is displayed on the screen. ■ The safety windows are down. ■...
  • Page 81 Setup and production Setup and production Training operating personnel Initial training occurs right after the cutter is installed. The service technician accompanies the operating personnel during the first hours of work. The content of this training is based on the “Basic Operation Training”.
  • Page 82 Setup and production Basic tasks 6.2.1 Setting up the control panel Target: Here you will learn how to set up the control panel to meet individual ergonomic needs. Personnel: ■ Operator Adjusting the height Press the button. �� The height of the control panel is set. Fig.
  • Page 83 Setup and production 6.2.2 Changing the operating state Target: Here you will learn how to change an operating state. An operating state is a defined status of the cutter. Each active operating state is represented on the signal light as a color ring. Personnel: ■...
  • Page 84 Setup and production Moving in the operating “Setup” Set the cutter to the “Setup” operating state. state ⮫ Chapter 6.2.2 “Changing the operating state” on page 83 In Cut Center, open the [Cutter Control Panel] Select the beam of the module carriage that you want to move.
  • Page 85 Setup and production Set up 6.3.1 Setting up modules and tools The operating manual for the modules and tools includes information on setup and operation. ⮫ Chapter 1.3 “Product documentation” on page 13 6.3.2 Setting up the material handling unit The operating manual for the ZCC operating software or the corresponding material handling unit includes infor- mation on setup and operation.
  • Page 86 Setup and production Producing The cutter is operated by means of the Cut Center oper- ating software. The Cut Center software manual includes information on how to produce with the cutter. ⮫ Chapter 1.3 “Product documentation” on page 13 86 / 131 Operating manual - Cutter QD (v1-31.05.2023)
  • Page 87 Troubleshooting Troubleshooting Modules and tools For detailed information on troubleshooting, see the respective manual for the modules and tools. ⮫ Chapter 1.3 “Product documentation” on page 13 Operating manual - Cutter QD (v1-31.05.2023) 87 / 131...
  • Page 88 Troubleshooting Movement system Fault description Cause Remedy Error description Cause of error 1 Solution description 1 Cause of error 2 Solution description 2 88 / 131 Operating manual - Cutter QD (v1-31.05.2023)
  • Page 89 Troubleshooting Material handling Fault description Cause Remedy Error description Cause of error 1 Solution description 1 Cause of error 2 Solution description 2 Operating manual - Cutter QD (v1-31.05.2023) 89 / 131...
  • Page 90 Troubleshooting Material fixation Fault description Cause Remedy Error description Cause of error 1 Solution description 1 Cause of error 2 Solution description 2 90 / 131 Operating manual - Cutter QD (v1-31.05.2023)
  • Page 91 Troubleshooting Detection methods Fault description Cause Remedy Error description Cause of error 1 Solution description 1 Cause of error 2 Solution description 2 Operating manual - Cutter QD (v1-31.05.2023) 91 / 131...
  • Page 92 Troubleshooting Extraction system Fault description Cause Remedy Error description Cause of error 1 Solution description 1 Cause of error 2 Solution description 2 92 / 131 Operating manual - Cutter QD (v1-31.05.2023)
  • Page 93 Troubleshooting Machine control system Fault description Cause Remedy Error description Cause of error 1 Solution description 1 Cause of error 2 Solution description 2 Operating manual - Cutter QD (v1-31.05.2023) 93 / 131...
  • Page 94 Troubleshooting Software You will find troubleshooting information in the software. Assistance for faults and error messages is displayed directly in the software. 94 / 131 Operating manual - Cutter QD (v1-31.05.2023)
  • Page 95 Inspection and maintenance Inspection and maintenance Introduction 8.1.1 Safety notes Hazard due to insufficient qualification of WARNING personnel: Insufficiently qualified personnel cannot properly assess hazardous situations. − Only regularly trained personnel may use or work on the machine. − Unqualified personnel must not use or work on the machine and its optional attachments.
  • Page 96 Inspection and maintenance 96 / 131 Operating manual - Cutter QD (v1-31.05.2023)
  • Page 97 Inspection and maintenance Maintenance plan Chap. Task to perform Inspection and maintenance           Ensure safe work           8.3.1 Providing personal protective equip-         ment 8.3.2 Updating product documentation    ...
  • Page 98 Inspection and maintenance Chap. Task to perform 8.10 Material fixation           8.10.1 Inspecting and maintaining a vacuum         generator 8.11 Material handling           8.11.1 Cleaning the conveyor belt    ...
  • Page 99 Inspection and maintenance Ensure safe work 8.3.1 Providing personal protective equipment Target: The following describes how the personal protective equipment is provided by the operating company and how personnel is trained in its protective effect. ⮫ Chapter 2.5 “Personal protective equipment (PPE)” on page 23 Personnel: ■...
  • Page 100 Inspection and maintenance Check the versions of the supplier documents in the appendix of the operating manual. Compare the versions with the locally saved copies. Use the QR code or web link to download the new versions. If desired, print out the manuals at a local printer. ��...
  • Page 101 Inspection and maintenance Safety devices and monitoring equipment 8.4.1 Checking the finger guard Target: Here you will learn how to check each finger guard on the cutter. A finger guard is located on the right and left ends of the conveyor belt of the cutter or cutter extension. Personnel: ■...
  • Page 102 Inspection and maintenance 8.4.3 Checking the light curtain Target: Here you will learn how to check the light curtains for damage and function. ⮫ “Light curtain” on page 50 Personnel: ■ Operator ■ Service technician Tool: ■ Test rod, Ø 14 mm Check all transmitters and receivers for visible damage such as scratches or dirt.
  • Page 103 Inspection and maintenance 8.4.4 Checking the covers Target: Here you will learn how to check the covers for damage and completeness. If the covers are missing or damaged, the cutter must not be put into operation, as the safety of the cutter is not guaranteed.
  • Page 104 Inspection and maintenance Operate an [EMERGENCY STOP command device]. �� An error message appears on the control panel. �� The cutter switches to the “Error / Stop” operating state. Fig. 71 Turn the button of the triggered [EMERGENCY STOP command device] clockwise.
  • Page 105 Inspection and maintenance Operating and display elements 8.5.1 Checking the signal light Target: Here you will learn how to check the signal light. While the cutter is starting, all of the color rings light up together for a short time. Personnel: ■...
  • Page 106 Inspection and maintenance Modules and tools 8.6.1 Inspecting and maintaining a module Target: Here you will learn how to inspect and maintain a module. Perform the required tasks in the operating manual of the respective module. ⮫ Chapter 1.3 “Product documen- tation”...
  • Page 107 Inspection and maintenance Media interfaces 8.7.1 Checking the pressure Target: Here you will learn how to check and set the pressure gauge on the maintenance unit. If the pressure no longer corresponds to the target value, the pressure must be set. Personnel: ■...
  • Page 108 Inspection and maintenance Machine control system 8.8.1 Checking the condensate tank Target: Here you will learn how to check the condensate tank at the control cabinet and, if necessary, empty it. The con- densate tank is attached to the inner wall of the cover by a Velcro fastener.
  • Page 109 Inspection and maintenance Positioning the condensate tank Position the condensate tank under the cooling unit as shown. �� The hose leads into the condensate tank. Fig. 77 Hold the cover on the control cabinet and fasten the condensate tank to the inner wall of the cover. Fig.
  • Page 110 Inspection and maintenance Detection methods 8.9.1 Cleaning the INCAM Target: Here you will learn how to clean the INCAM. Personnel: ■ Operator Material: ■ Lint-free cleaning cloth Damage due to cleaning agents: NOTICE In case of non-compliance, you must expect damage to the component.
  • Page 111 Inspection and maintenance 8.10 Material fixation 8.10.1 Inspecting and maintaining a vacuum generator Target: Here you will learn how to inspect and maintain a vacuum generator. Perform the required maintenance tasks as described in the supplier documentation. Personnel: ■ Operator Procure the operating manual of the respective product.
  • Page 112 Inspection and maintenance 8.11 Material handling 8.11.1 Cleaning the conveyor belt Target: Here you will learn how to clean the conveyor belt. The cleaning interval can be shortened, if necessary, depending on the material being processed and the method. Personnel: ■...
  • Page 113 Inspection and maintenance 8.12 Tool handling unit 8.12.1 Cleaning the ITI Target: Here you will learn how to clean the ITI. Personnel: ■ Operator Tool: ■ Vacuum extractor Set the cutter to the “Stop” operating state. ⮫ Chapter 6.2.2 “Changing the operating state” on page 83 ��...
  • Page 114 Inspection and maintenance 8.12.2 Cleaning the tool magazine Target: Here you will learn how to clean the tool magazine. Personnel: ■ Operator Tool: ■ Vacuum extractor Checking for proper function Set the cutter to the “Stop” operating state. ⮫ Chapter 6.2.2 “Changing the operating state” on page 83 ��...
  • Page 115 Inspection and maintenance 8.13 Movement system 8.13.1 Cleaning the beam daily Target: Here you will learn how to clean the outside of the beam. Depending on the material being processed, it is neces- sary to clean with a vacuum extractor or cleaning cloth. Personnel: ■...
  • Page 116 Inspection and maintenance Remove the dirt and machining debris from the areas indicated by color: ■ Module slots ■ INCAM cover ■ Interfaces Repeat the cleaning process on the other module carriage. Fig. 86 8.13.2 Cleaning the beam weekly Target: Here you will learn how to clean the outside of the beam.
  • Page 117 Inspection and maintenance Remove dirt and machining debris from the following areas of the beam. ■ Feed ■ Conveyor clamping elements ■ Y-energy chain Repeat the cleaning process of the Y-energy chain on the other beam. Fig. 88 Remove dirt and machining debris from the following areas.
  • Page 118 Inspection and maintenance 118 / 131 Operating manual - Cutter QD (v1-31.05.2023)
  • Page 119 Decommissioning Decommissioning Decommissioning for < 1 month Target: Here you will learn how to store the cutter for less than one month. Personnel: ■ Operator Hazard due to insufficient qualification of WARNING personnel: Insufficiently qualified personnel cannot properly assess hazardous situations. −...
  • Page 120 Decommissioning Decommissioning for > 1 month Target: Here you will learn how to store the cutter for a long period. Personnel: ■ Operator Hazard due to insufficient qualification of WARNING personnel: Insufficiently qualified personnel cannot properly assess hazardous situations. − Only regularly trained personnel may use or work on the machine.
  • Page 121 Decommissioning Disassembly Hazard due to insufficient qualification of WARNING personnel: Insufficiently qualified personnel cannot properly assess hazardous situations. − Only regularly trained personnel may use or work on the machine. − Unqualified personnel must not use or work on the machine and its optional attachments.
  • Page 122 Decommissioning Disposal Damage to the environment: NOTICE Incorrect handling of environmentally hazardous sub- stances, particularly incorrect disposal, can result in con- siderable damage to the environment. − Read the safety data sheet from the manufacturer. − Promptly inform the service technician or operating company if environmentally hazardous substances have gotten into the environment.
  • Page 123 10 Appendix...
  • Page 125 Appendix - Table of contents Appendix - Table of contents Dimension drawings............127 Drawings.
  • Page 126 Appendix - Table of contents 126 / 131 Operating manual - Cutter QD (v1-31.05.2023)
  • Page 127 Dimension drawings Dimension drawings Q 18-32 D Cutter Cutter CE front CE back Special Drawing Document ⮫ https://bit.ly/ Q 18-32 D 5230146_36 3Bb0YBF Q 22-32 D Cutter Cutter CE front CE back Special Drawing Document ⮫ https://bit.ly/ Q 22-32 D 5230145_36 3NV6CPI...
  • Page 128 Dimension drawings 128 / 131 Operating manual - Cutter QD (v1-31.05.2023)
  • Page 129 Drawings Drawings Name Drawing Document Warnhinweise am Produkt (ISO) 5230043 ⮫ https://bit.ly/3HZfoZr ⮫ https://bit.ly/ Warnhinweise am Produkt (ANSI) 5230952 42CBdWq Operating manual - Cutter QD (v1-31.05.2023) 129 / 131...
  • Page 130 Drawings 130 / 131 Operating manual - Cutter QD (v1-31.05.2023)
  • Page 131 Supplier documents Supplier documents Product Designation Manufacturer Document Klimagerät Schaltschrank Cosmotec ⮫ https://bit.ly/3HXjBww Operating manual - Cutter QD (v1-31.05.2023) 131 / 131...

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Q 22-32 dQ 32-32 d