Related Manuals for Topring 2 Series
Summary of Contents for Topring 2 Series
- Page 1 HEATLESS DESICCANT AIR DRYER INSTRUCTION MANUAL 96.883_54.316_54.330_instructions_en...
-
Page 2: General Information
This manual is copyrighted, all rights reserved. It may not, in whole or in part, be copied, photocopied, reproduced, translated, or reduced to any electronic medium or machine readable form without prior consent in writing from TOPRING. It may not be distributed through the internet or computer bulletin board systems without prior consent from TOPRING. - Page 3 Packaging All products are securely packaged in a specifically designed wooden packing box. The dryer will be held in a horizontal position by wooden struts; using straps to secure the product to the box base. The box top cover can be removed by removing the 4 fixing screws and lifting off in one piece.
-
Page 4: General Safety
General safety For your own safety, when carrying out work on this product, all relevant national safety regulations must be complied with relating to pressurized and electrical systems. 2.1. Intended use of the Product The dryer is exclusively intended for the treatment of compressed air, which is free from bulk water, oil and solid matter constituents. -
Page 5: Technical Description
(35°C). • For dryer performance at other inlet conditions or -100°F (-70°C) dewpoint requirements, contact TOPRING. • All dryers should be proceeded by a coalescing filter regardless of oil or oil free applications, a 0.01mg/m3 grade coalescing filter must be installed on the inlet to the... -
Page 6: Product Contents
Product Contents Series 2 Compressed Air Dryer Documentation • 1 x User Guide • 1x Quick Start Guide • 1 x Declaration of Conformity Packaging • 1 x Dryer support base and box cover Figure 1: Contents Layout... -
Page 7: Product Dimensions
Product Dimensions 200mm (8”) 390mm (15”) Inlet Flow Rate Dimension Weight Connection Model (Push-in) scfm (kg) (mm) (mm) (mm) 54.316 (30) (17) (12) (88) 54.318 (30) (17) (12) (88) 54.320 (36) (17) (12) (119) 54.322 67.5 (36) (17) (12) (119) 1’’... -
Page 8: Equipment Overview
Equipment Overview Dryer Top Cover Controller Display Unit Front Shroud Air Outlet Air Inlet (54.316-54.322) Air Inlet (54.324-54.330) Dryer Column Silencer Box Remote Stop/Start Control Mains Power Electrical Installation (if required) -
Page 9: System Layout
System Layout 8.1. Typical installation 54.316 – 54.322 8.2. Typical installation 54.324 – 54.330 IMPORTANT: It is essential that the system into which the dryer is installed is fitted with a pressure limiting/relief device. This device should be between the compressor and the dryer. The device must be set to prevent the maximum working pressure of 232 psig (16 barg) from being exceeded. - Page 10 8.3. Site Location When selecting an installation site for the dryer, ensure the following conditions are met: • Installation site should be located indoors on a flat surface protected from the weather and other harmful conditions. • The ambient temperature must not drop below 33.8°F (+1°C) or exceed 122°F (50°C).
-
Page 11: Electrical Installation
Electrical Installation 9.1 Mains Power Connection To install the mains power cable: 1. Remove the two screws from the top cover and lift from the dryer. 2. Locate the two latches at the top and bottom of the shroud and pull them towards each other to open the shroud to expose the controller (See Fig 1.) 3. - Page 12 9.2 Remote Stop/Start Control (if required) To gain access to the remote start/stop feature: • Remove the two M5 screws from the top cover and lift away from the dryer. • Locate the two latches on the top and bottom manifold and pull in the oposite direction to each other to open the shroud, this will then expose the controller.
-
Page 13: Dryer Operation
10. Dryer Operation Locate the electrical connector on the underside of the controller in the shroud. (see 15. PID page 22 & 23.) 10.1. Dryer Start-up Do not allow the dryer to flow air unless switched on and cycling. Resulting effect could be desiccant contamination;... - Page 14 10.3. Monitoring dryer performance Energy saving option (If installed model numbers have B in place of A at 7th digit) • The dew-point is displayed on the control panel. When the pressure dew-point displayed is better than -42°C PDP the dryer will switch into economy mode and stop cycling, resulting in zero purge, but no interruption in flow.
-
Page 15: Maintenance
• Do not modify or adjust the control settings. • Only certified TOPRING. Approved replacement parts should be used. • Always check all connections for leakage and secure seating. • Ensure all loose parts are removed or secured to the dryer before operation. - Page 16 12. Servicing Maintenance operations should only be carried out by authorized, competent and suitably trained personnel. 12.1. Servicing Guidelines • Maintenance operations only to be conducted when the system has been shut down, fully depressurized and isolated completely from the compressed air and electrical supply.
- Page 17 12.2. Service Procedures A dryer service should take place every 2 years or 12,000 hours of operation (whichever occurs first). Service kits are available which include: replacement desiccant cartridges, seals and valves. Please contact the manufacturer or distributor for service kit information. •...
-
Page 18: Troubleshooting
13. Troubleshooting Problem Problem Caused Solution Insufficient inlet pressure Inlet pressure min 58 psig (4 barg). If not adjust inlet pressure settings. Electrical Fault Ensure the power is on and the dryer front panel is illuminated; check the dryer is cycling correctly. Moist or contaminated Eliminate the cause of contamination. -
Page 19: Electrical Schematic
14. Electrical Schematic... - Page 20 15. PROCESS & INSTRUMENTATION DIAGRAM 15.1. 54.316 à 54.322 Outlet valve Water Separator Inlet valve...
- Page 21 15.2. 54.324 à 54.330 Outlet valve Water Separator 17-110-0120...
Need help?
Do you have a question about the 2 Series and is the answer not in the manual?
Questions and answers