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Summary of Contents for Riello 20047285
- Page 1 Installation, use and maintenance instructions Forced draught gas burner Modulating operation Code Model 20047285 RS 1000/E BLU TC FS2 20047476 (1) - 02/2012...
- Page 3 Contents Information and general instructions ..............3 Information about the instruction manual .
- Page 4 Contents Burner ignition ................25 5.4.1 Air / gas adjustment and output modulation .
- Page 5 Information and general instructions Information and general instructions Information about the instruction manual 1.1.1 Introduction WARNING: MOVING PARTS The instruction manual supplied with the burner: This symbol indicates that you must keep limbs is an integral and essential part of the product and must not be away from moving mechanical parts;...
- Page 6 Information and general instructions The system supplier must carefully inform the user about: 1.1.4 Delivery of the system and the instruction – the use of the system; manual – any further tests that may be required before activating the When the system is delivered, it is important that: system;...
- Page 7 Safety and prevention Safety and prevention Introduction The burners have been designed and built in compliance with cur- the type and pressure of the fuel, the voltage and frequency of the rent regulations and directives, applying the known technical rules electrical power supply, the minimum and maximum deliveries for of safety and envisaging all the potential danger situations.
- Page 8 Electrical power consumption kW - HP 25 - 34 Electrical control circuit consumption W max Total electrical consumption Electrical protection NEMA 1 Tab. B Burner models designation Model Code Voltage Flame safeguard RS 1000/E BLU 20047285 460/3/60 Burner mounted Tab. C 20047476...
- Page 9 Technical description of the burner Packaging The packaging of the burner (Fig. 1) rests on a wooden plat- form that is particularly suitable for lift trucks. The overall dimensions of the packaging are shown in the Tab. D. The weight of the burner complete with its packaging is shown in Tab.
- Page 10 Technical description of the burner Firing rate Maximum output must be selected in the hatched area of the dia- The firing rate was obtained considering a room gram. temperature of 68 °F and an atmospheric pressure Minimum output must not be lower than the minimum limit shown of 394 “wc (approx.
- Page 11 Technical description of the burner 3.6.1 Procedure to refer burner operating condition Example in high altitude plants Rated capacity = 3000 MBtu/hr - Rated air pressure = 1.5” WC Find the CORRECTED BURNER CAPACITY for the plant’s alti- Real altitude = 5000 ft - Real temperature = 108°F tude in chart 1 and the CORRECTED PRESSURE in chart 2.
- Page 12 Technical description of the burner CORRECTED BURNER AIR PRESSURE ACCORDING TO ALTITUDE Altitude m a.s.l. 1220 1525 1830 2135 2440 Rated Pressure ft a.s.l 1000 2000 3000 4000 5000 6000 7000 8000 0.50 0.49 0.50 0.51 0.53 0.55 0.57 0.59 0.62 0.64 0.67...
- Page 13 Technical description of the burner Burner components 20047835 Fig. 5 Lifting eyebolts Fan motor Air gate valve servomotor Maximum gas pressure switch with pressure test point Combustion head Ignition pilot Flame stability disk Electric panel board - cover 10 Servomotor for gas butterlfy valve 11 Air inlet to fan 12 Manifold 13 Thermal insulation screen for securing burner to boiler...
- Page 14 Technical description of the burner Panel board description Fig. 6 20049020 “OFF - LOCAL - REMOTE” switch 21 “IGNITION ON” signal “POWER ON” signal 22 Horn “CALL FOR HEAT” signal 23 Relay Contactor with auxiliary contact for star/delta start “KT1” 24 Electric joint for ignition cable “FUEL ON”...
- Page 15 WARNING The LMV51... is a safety device! Do not open, in- terfere with or modify the unit. Riello S.p.A. will not assume responsibility for any damage resulting from unauthorized inter- ference! Risk of explosion! Incorrect configuration can lead to excessive...
- Page 16 Technical description of the burner Electrical connection of ionization probe and flame detector • Observe the permissible cable lengths. It is important to achieve practically disturbance- and loss-free • The ionization probe is not protected against electrical shock signal transmission: hazard.
- Page 17 Technical description of the burner 3.12 Servomotor (SQM48.4..) Warnings To avoid accidents, material or environmental damage, observe the following instructions! Avoid opening, modifying or forcing the actu- WARNING ators. All interventions (assembly and installation operations, assist- ance, etc.) must be carried out by qualified personnel. ...
- Page 18 Installation Installation Notes on safety for the installation After carefully cleaning all around the area where the burner will be The installation of the burner must be carried out by installed, and arranging the correct lighting of the environment, pro- qualified personnel, as indicated in this manual and ceed with the installation operations.
- Page 19 Installation Operating position The burner is designed to operate only in positions 1, 2, 3 and 4 (Fig. 10). Installation 1 is preferable, as it is the only WARNING one that allows the maintenance operations as described in this manual. ...
- Page 20 Installation Burner securing Place entire burner on the boiler hole (arranged previously, Prepare a suitable lifting system. see Fig. 9), and fasten with the screws given as standard equipment. The coupling of the burner-boiler must be airtight. Create a suitable hoisting system by hooking onto the rings The seal between burner and boiler must be air- 3)(Fig.
- Page 21 Installation 4.10 Combustion head setting In addition to varying air flow depending on the output request- ed, the air gate valve servomotor 4) (Fig. 5) by means of a lifting assembly - varies the setting of the combustion head. This system allows an optimal setting even at a minimum firing rate.
- Page 22 Installation 4.11 Gas train 4.11.1 Gas feeding line Key to lay-out (Fig. 16) Gas input pipe for main burner Explosion danger due to fuel leaks in the presence Manual valve of a flammable source. Low gas pressure switch Precautions: avoid knocking, attrition, sparks and Safety shut-off valve heat.
- Page 23 Installation 4.12 Electrical wiring 4.12.1 Notes on safety for the electrical wiring The electrical wiring must be carried out with the electrical supply disconnected. Electrical wiring must be carried out by qualified personnel and in compliance with the regulations currently in force in the country of destination.
- Page 24 Installation 4.13 Thermal relay calibration Depending on the burner type, there are two different thermal re- 4.13.2 Electronic thermal relay lays: To reset, in the case of an intervention of the thermal relay, – Electro-mechanical termal relay (used for single phase motors) press the button “RESET”...
- Page 25 Installation 4.14 Reversible direction WARNING: If it is necessary to reverse the direction then reverse the two main supply phases. For example: L1 with L2, there is not difference between IE1 and IE2/Epact S8447 Fig. 23 20047476...
- Page 26 Start-up, calibration and operation of the burner Start-up, calibration and operation of the burner Notes on safety for the first start-up The first start-up of the burner must be carried out Check the correct working of the adjustment, com- by qualified personnel, as indicated in this manual mand and safety devices.
- Page 27 Start-up, calibration and operation of the burner Burner ignition Once the above steps are complete, the burner should light. If the motor starts up, but the flame does not appear and the control box goes into lockout, reset it and wait for a new ignition attempt. If ignition is still not achieved, it may be that gas is not reaching the combustion head within the safety time period of 3 seconds.
- Page 28 Start-up, calibration and operation of the burner Final calibration of the pressure switches 5.5.1 Air pressure switch Adjust the air pressure switch after having performed all other bur- ner adjustments with the air pressure switch set to the start of the scale (Fig.
- Page 29 Start-up, calibration and operation of the burner Final checks (with burner operating) Open the thermostat/pressure switch TL The burner must stop Open the thermostat/pressure switch TS Turn the gas maximum pressure switch knob to the mini- mum end of scale position The burner must stop in lockout ...
- Page 30 Maintenance Maintenance Notes on safety for the maintenance The periodic maintenance is essential for the good operation, safe- ty, yield and duration of the burner. Disconnect the electrical supply from the burner by It allows you to reduce consumption and polluting emissions and to means of the main system switch.
- Page 31 Maintenance Adjust the burner if the combustion values found at the beginning Gas leaks of the operation do not comply with the regulations in force or, at Make sure there are no gas leaks on the conduit between the any rate, do not produce good combustion. gas meter and the burner.
- Page 32 Faults - Probable causes - Solutions Faults - Probable causes - Solutions If faults arise in ignition or operations, the burner performs a “safety stop”, which is signalled by the red burner lockout LED. The display visualises alternately the lockout code and the relative diagnostic.
- Page 33 Appendix - Spare parts 20047476...
- Page 34 CODE DESCRIPTION 3013392 FLANGE GASKET 3013100 END CONE 3013099 CYLINDER 3013098 SHUTTER 20039366 SUPPORT 3013253 SERVOMOTOR 20042217 JOINT 3012761 GAS REGULATOR 3013430 SEAL 3013933 INSPECTION WINDOW 20014633 CONNECTOR 3012669 PIN JOINT 20014103 GAS PRESSURE SWITCH 20039362 FLAME SENSOR 20014629 DIFFUSER DISC 3013101 GAS TUBE 3013105...
- Page 35 Appendix - Accessories Software interface kit Burner Code RS 1000/E BLU 3010388 Soundproofing box kit Burner Code RS 1000/E BLU 3010401 Probe for checking temperature/pressure Parameter to be checked Probe Adjustment field Type Code Temperature - 100...+ 500°C PT 100 3010110 0...2.5 bar Output probe...
- Page 36 Appendix - Burner start up report Model number: Serial number: Project name: Start-up date: Installing contractor: Phone number: Model number: Serial number: Project name: Start-up date: Installing contractor: Phone number: GAS OPERATION : Low Fire Gas Supply Pressure: High Fire : Low Fire Main Power Supply: High Fire...
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