Related Manuals for TransTank PolymerPro
Summary of Contents for TransTank PolymerPro
- Page 1 Operator’s Product HandBook PolymerPro ™ Polymer Application Trailer “HELPING TO DEVELOP AND PROTECT THE LAND”...
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Page 2: Table Of Contents
Description Machine Limitations Driving Stability Operating Instructions Before First Use Pump Operation – Petrol Engine Pump Operation – Diesel Engine Option Filling the Tank PolymerPro Operation Cleaning Procedure Risk Assessment Maintenance Periodic Checks Maintenance Tasks Maintenance Schedule Trouble Shooting Warranty 24-25 www.tti.com.au... - Page 3 (PolymerPro), which will provide many years of reliable service when operated and maintained in accordance with this manual. TTi manufacture a range of PolymerPro units, from 800 through to 3,000 litre tanks, supplied with petrol or diesel pump options. This manual describes the operation, driving stability and maintenance procedures applicable to this unit, noting additional requirements to options where necessary.
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Page 4: Safety
PolymerPro ™ PRODUCT HANDBOOK Safety This manual is intended for use by personnel experienced in the use of this and similar equipment. Read and understand this manual before attempting to operate or perform routine maintenance on this equipment. Your safety is of prime priority. -
Page 5: General Safety Instructions
7. Disconnect the battery, if fitted, before conducting any electrical maintenance work. 8. Ensure the capacity of the vehicle is suitable for the loaded mass of the PolymerPro. Refer to the vehicle’s operator manual for safe working loads and relevant safety instructions. Do not exceed the carrying and braking capacity as specified by the vehicle manufacturer. -
Page 6: General Information
PolymerPro ™ PRODUCT HANDBOOK General Information Specifications Tank UV resistant polyethylene tank (from 800 through to 3,000 litre capacity), fully drainable 100 litre flush water tank plumbed to main tank Trailer Fully welded and galvanised heavy duty steel frame, dual axle with 15”... -
Page 7: Description
PRODUCT HANDBOOK Description The TTi PolymerPro is designed to carry and distribute a polymer solution using a self-contained pump and a hose reel dispensing system. The PolymerPro has the following features, refer to Figure 1.The SuperTrail has the following features, refer to Figure 1. - Page 8 (IBC) or drum to a maximum height of up to 2m below the top of the PolymerPro tank. The hose is fitted with a filter at one end and a camlock coupling on the opposite end, for direct connection to the venturi injector, located at the top of the tank, adjacent to the fill lid funnel.
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Page 9: Machine Limitations
5. Inspect the tank for any damage or abrasions. 6. Connect the PolymerPro to the tow vehicle, ensuring the tow hitch engages correctly and locks in place. Connect the safety chains using rated D-shackles. 7. Connect the 7-pin trailer plug to the tow vehicle, ensuring it locks firmly. Ensure the AUX pin is supplied www.tti.com.au... -
Page 10: Pump Operation - Petrol Engine
Pump Operation – Petrol Engine The PolymerPro’s petrol pump engine is started as follows, refer to Figure 3:total sprayer output, Turn the fuel lever to ON. 2. If the engine is cold, turn the choke lever to ON. -
Page 11: Pump Operation - Diesel Engine Option
6. When the engine needs to be stopped, turn the power (manual start) or key switch (electric start) to the OFF position. If the PolymerPro is not going to be used within the next few hours, shut the system down by turning the fuel tap to OFF. -
Page 12: Filling The Tank
5. When the engine needs to be stopped, turn the throttle lever back to the idle position. 6. Turn the key switch to the OFF position. If the PolymerPro is not going to be used within the next few hours, shut the system down by turning the fuel tap to OFF. - Page 13 2. Open the filler lid on the tank, to allow venting when the venturi hydro injector is operating. The filter basket does not need to be removed. 3. Position the PolymerPro unit close to the polymer or water supply, such that the liquid is less than 2m lower than the top of the PolymerPro’s venturi hydro injector.
- Page 14 PolymerPro ™ PRODUCT HANDBOOK Figure 4 – Tank Quick Fill Operation Figure 5 – PolymerPro Operation – 1 www.tti.com.au Freecall: 1800 816 277...
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Page 15: Polymerpro Operation
Spray Hose Operation With the PolymerPro unit operating as described above, the spray hose is used as follows, refer to Figure 7: Unlock the hose reel and release the hose’s nozzle from its retaining bracket. Pull out the length of hose required. - Page 16 PolymerPro ™ PRODUCT HANDBOOK 2. Adjust the pump engine’s speed to achieve the optimum flow rate. 3. Open the hose’s nozzle by rotating it to achieve the desired spray pattern. 4. Upon completion of the task, close the hose nozzle. The polymer liquid will bypass back into the tank.
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Page 17: Cleaning Procedure
. After spraying operations are complete, park the PolymerPro on a slight upwards slope, so the rear of the trailer is downhill. This will assist with draining the tank. -
Page 18: Risk Assessment
PolymerPro ™ PRODUCT HANDBOOK Risk Assessment Task Hazard Risk Control Measure/Mitigation Partially fill the tank Manual handling; slips, Medium Concentrate on task; follow safe manual with water, start the trips or falls; petrol; diesel; handling techniques: motor & test the spray fumes;... -
Page 19: Maintenance
7. Check the condition of the electrical brake’s 12 volt battery, replace it or charge it as necessary. 8. If the PolymerPro unit is to be stored for an extended period, ensure the tank and all pipelines are empty and are not pressurised. Store the unit is a clean, dry and well-ventilated area. -
Page 20: Maintenance Schedule
NOTE! Maintenance is important. Keep a record of all maintenance tasks conducted on the PolymerPro unit. TTi recommends photocopying these schedules in order to keep a detailed log of all maintenance tasks. A copy of these schedules will be required to support any warranty claim. - Page 21 PolymerPro ™ PRODUCT HANDBOOK Daily Tasks The following tasks are to be undertaken daily, or prior to each use, of the PolymerPro unit. Task Notes Inspect the PolymerPro for any signs of damage or wear Clean, repair or replace Check plug connections and test lights/indicators...
- Page 22 PolymerPro ™ PRODUCT HANDBOOK Three Monthly Tasks The following tasks are to be undertaken every three months or 50 operating hours, whichever occurs first. Task Date Signed All Daily, Weekly and Monthly tasks * Re-tension axle U-bolts (first time, thereafter every six...
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Page 23: Troubleshooting
Disassembly, clean and repack wheel bearings Change brake fluid and bleed brakes (hydraulic braked version) Troubleshooting If a fault develops with the PolymerPro, the following trouble shooting table provides guidance to identify and rectify the problem Problem Possible Cause Remedy... -
Page 24: Warranty
PolymerPro ™ PRODUCT HANDBOOK Warranty Your rights under the law Our goods come with guarantees that cannot be excluded under the Australian Consumer Law. You are entitled to a replacement or refund for a major failure and compensation for any other reasonably foreseeable loss or damage. - Page 25 PolymerPro ™ PRODUCT HANDBOOK What you must do (and not do) to entitle you to a claim under this warranty You must be able to provide proof of purchase, either by providing details of your warranty registration or a purchase receipt.
- Page 26 PolymerPro ™ PRODUCT HANDBOOK www.tti.com.au Freecall: 1800 816 277...
- Page 28 1800 816 277 sales@tti.com.au PO Box 137, Nathalia, VIC, 3638 Murray Valley Hwy, Nathalia, VIC 3638 Proudly Built By: Quality Checked By: Signature Date Signature Date www.tti.com.au...
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