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Summary of Contents for Wilkinson Star JASIC JA-401
- Page 1 Arc Series JA-401 OPERATING MANUAL A WILKINSON STAR LIMITED PRODUCT 06-16 ISSUE 1...
- Page 2 Please ensure that you carry out daily and periodic maintenance checks to ensure years of reliable and trouble free operation. Wilkinson Star Limited are a leading supplier of equipment in the UK and our products are supported by our extensive service network. Call your distributor in the unlikely event of a problem occurring. Please...
- Page 3 Keep your head out of the fumes. Do not breathe the fumes. Ensure the welding zone is in a well-ventilated area. If this is not possible provision should be made for suitable fume extraction. A WILKINSON STAR LIMITED PRODUCT 06-16 ISSUE 1...
- Page 4 Take care to avoid getting fingers trapped when loading and feeding wire during set up and operation. When feeding wire be careful to avoid pointing it at other people or toward your body. A WILKINSON STAR LIMITED PRODUCT 06-16 ISSUE 1...
- Page 5 In this case the installer or the user is responsible for ensuring the equipment can be connected, consulting the electricity provider if necessary. Materials and their disposal The equipment is manufactured with materials, which do not contain any toxic or poisonous materials A WILKINSON STAR LIMITED PRODUCT 06-16 ISSUE 1...
- Page 6 Current control Overheating LED: Overheating LED on indicates that the temperature inside the machine is too high and the machine is under overheating protection status. Overcurrent LED Hot start control Arc force control A WILKINSON STAR LIMITED PRODUCT 06-16 ISSUE 1...
- Page 7 "-" Output terminal: To connect the work clamp. "+" Output terminal: To connect the work clamp. MMA / Lift TIG selector Rear view Power switch Input cable gland Cooling fan Earth point A WILKINSON STAR LIMITED PRODUCT 06-16 ISSUE 1...
- Page 8 Insert the cable plug with electrode holder into the “+” socket on the front panel of the welding machine, and tighten it clockwise. Insert the cable plug of the work return lead into the “-”ve socket on the front panel of the welding machine, and tighten it clockwise A WILKINSON STAR LIMITED PRODUCT 06-16 ISSUE 1...
- Page 9 Set the amperage on the machine suitable for the electrode being used. Please see below a guide to amperages required. Ensure you check that you have the electrode polarity correct. Electrode Diameter (mm) Recommended Welding Current (A) 20~60 44~84 60~100 80~120 108~148 140~180 A WILKINSON STAR LIMITED PRODUCT 06-16 ISSUE 1...
- Page 10 Lanthanated DC welding of steel, stainless Black steel and copper Gas nozzle sizes Gas nozzle diameter/mm Electrode diameter/mm 1.6 / 2.4 11.1 For welder training please contact our welding academy at www.wilkinson-welding-academy.com A WILKINSON STAR LIMITED PRODUCT 06-16 ISSUE 1...
- Page 11 Machine operated outside duty cycle. Allow the machine to cool and the unit will reset automatically. Fan not working—Contact the Jasic service centre Over current LED lit Mains supply problem — Check the mains supply. Or contact the Jasic service centre A WILKINSON STAR LIMITED PRODUCT 06-16 ISSUE 1...
- Page 12 0~140 Arc force current range (A) No-load voltage (V) 65±5% 400A @ 60% Rated duty cycle Efficiency (%) 0.95 Power factor IP21S Protection class Insulation class Overall size (mm) 618*330*441 Weight (Kg) A WILKINSON STAR LIMITED PRODUCT 06-16 ISSUE 1...
- Page 13 Thermal switch 10006238 Transformer 10007267 IGBT 10007041 Absorbing board 10045089 IGBT fittings 10016497 Handle 10005910 Filter capacitor 10047349 Moulding 10027441 Deflector 10004917 Knob 10045162 IGBT heat sink 10046828 Label 10007306 10004942 Switch A WILKINSON STAR LIMITED PRODUCT 06-16 ISSUE 1...
- Page 14 The owner of the equipment is required to return the equipment to a suitable recycling facility or to Wilkinson Star Limited for the correct recycling of the product. A WILKINSON STAR LIMITED PRODUCT...
- Page 15 _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ A WILKINSON STAR LIMITED PRODUCT 06-16 ISSUE 1...
- Page 16 JA Series Arc 400 Order code JA– 401 © Wilkinson Star Limited A WILKINSON STAR LIMITED PRODUCT 06-16 ISSUE 1...
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